CN104214072B - Multifunctional air compressor - Google Patents
Multifunctional air compressor Download PDFInfo
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- CN104214072B CN104214072B CN201310399565.7A CN201310399565A CN104214072B CN 104214072 B CN104214072 B CN 104214072B CN 201310399565 A CN201310399565 A CN 201310399565A CN 104214072 B CN104214072 B CN 104214072B
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Abstract
The invention discloses a multifunctional air compressor which comprises a machine case, an air inlet device, a motor, a pressurization air filter, a compressor, an oil-gas separator, a total heat recovery water heater and a centrifugal gas-liquid separator. The air inlet device, the motor, the pressurization air filter, the compressor, the oil-gas separator, the total heat recovery water heater and the centrifugal gas-liquid separator are arranged in the machine case. Air outside the machine case enters the machine case after dust filtering of a filter bag and noise elimination of a noise elimination pressure relief device, heat in the machine case is collected by a motor cooling heat collection cover and is conveyed into the pressurization air filter through a heat collection and air supply pipe, heat energy of gas and radiation heat energy of equipment are recycled, and cold oil is conveyed to the compressor through an oil return pipe after hot oil in a separator engine oil conveying pipe is cooled by the total heat recovery water heater. According to the multifunctional air compressor, three kinds of heat are recycled, the generated gas rises and is improved by more than 10 percent, gas input is smooth and small in resistance, the whole energy-saving equipment is arranged in the machine case, air for cooling is reduced, cooling electricity consumption is reduced, electricity used by the air compressor is less, and the energy efficiency ratio is high. The good vibration and noise reduction and cooling effects are achieved.
Description
Technical field
The present invention relates to a kind of air compressor machine, more particularly, to a kind of multifunctional air compressor being applied to air compressor machine industry.
Background technology
At this stage, the product benefit of air compressor machine manufacturer of various countries is very high, improve its aerogenesis again, the space very little of energy-conservation, the deep fat of the generation in air compressor machine work process, the heat energy of gas and the radiant heat energy of equipment, the technology of various countries' air compressor machine also can not accomplish to realize three heat are reclaimed at present, and there is extra-high recuperation of heat Energy Efficiency Ratio, and do not increase the supercharging air compressor machine of electricity consumption and yet do not have at present without the air compressor machine of electric seasoning compressed air, therefore Given this, the applicant proposes a kind of achievable three recuperations of heat, aerogenesis lifting more than 10%, the unimpeded resistance of air inlet is little, by whole energy-saving equipments are all installed in cabinet, reduce cooling wind, cooling power saving, Energy Efficiency Ratio is high；And there is good effectiveness in vibration suppression, noiselessness, a kind of multifunctional air compressor substantially reducing temperature really belongs to necessary.
Content of the invention
The technical problem to be solved in the present invention is to provide a kind of achievable three recuperations of heat, aerogenesis lifting more than 10%, and the unimpeded resistance of air inlet is little, by whole energy-saving equipments are all installed in cabinet, reduces cooling wind, cools down power saving, Energy Efficiency Ratio is high；And there is good effectiveness in vibration suppression, noiselessness, substantially reduce a kind of multifunctional air compressor of temperature.
For solving above-mentioned technical problem, the present invention adopts the following technical scheme that：A kind of multifunctional air compressor, including cabinet, and is arranged on air-intake device in cabinet, motor, pressurized air filter, compressor, gs-oil separator, total heat recovery hot water machine and centrifugal gas-liquid separator；Described air-intake device is provided with filter bag and noise elimination unloader, and filter bag is arranged between two noise elimination unloader, and the air outside cabinet enters in cabinet after filtering bag filtration dust and the noise elimination of noise elimination unloader；Described motor periphery is provided with motor cooling collector mat, is provided with thermal-arrest ajutage between motor cooling collector mat and pressurized air filter, and the heat that motor cooling collector mat have collected in cabinet is transported in pressurized air filter through thermal-arrest ajutage；Described compressor and motor connection, arrange blast pipe between compressor and pressurized air filter, are provided with oil-water-gas blending transportation pipe, are provided with oil return pipe between compressor and total heat recovery hot water machine between compressor and gs-oil separator；It is provided with separator oil delivery pipe and exhaustor between described gs-oil separator and total heat recovery hot water machine；It is provided with cold heel row trachea, total heat recovery hot water machine external connection is provided with into cold water pipe and hot-water outlet pipe between described total heat recovery hot water machine and centrifugal gas-liquid separator；Described centrifugal gas-liquid separator is externally provided with air outlet adapter and drain valve；It is provided with unloading exhaustor between described pressurized air filter and air-intake device.
Further, described oil return pipe is provided with oil strainer, the cold oil on oil return pipe is transported in compressor after oil strainer filtration.
Further, the workflow of this multifunctional air compressor is：Air outside cabinet enters in cabinet after filtering bag filtration dust and the noise elimination of noise elimination unloader，The heat that motor cooling collector mat have collected in cabinet is transported to the radiant heat energy recovery of the heat energy entering circulation of qi promoting in pressurized air filter and equipment through thermal-arrest ajutage，The radiant heat energy in motor and cabinet and overall recuperation of heat is made to have reached 145%，Achieve three recuperations of heat，Then，The hot-air that compressor is collected in oil and blast pipe in oil return pipe conveys oil-water mixture by oil-water-gas blending transportation pipe to gs-oil separator after being compressed，The oil-water mixture that gs-oil separator comes the conveying of oil-water-gas blending transportation pipe passes through separator oil delivery pipe and exhaustor respectively after carrying out separating and conveys deep fat and vapourss to total heat recovery hot water machine，Deep fat in separator oil delivery pipe conveys cold oil through oil return pipe to compressor after the cooling of total heat recovery hot water machine，Vapourss in exhaustor through total heat recovery hot water machine cooling after through cold heel row trachea to centrifugal gas-liquid separator transporting low temperature steam，After low temperature steam in cold heel row trachea separates through centrifugal gas-liquid separator，Through air outlet adapter venting，Through drain valve draining，And the steam in pressurized air filter is through unloading exhaustor aerofluxuss and through the external aerofluxuss of noise elimination unloader release.
Further, described compressor and blast pipe junction are provided with air inlet valve, and air inlet valve controls blast pipe to compressor gas supplied.
Further, described gs-oil separator and exhaustor junction arrange limited valve, and pressure limiting valve limits gs-oil separator and discharges air pressure to exhaustor.
A kind of multifunctional air compressor of the present invention, including cabinet, and is arranged on air-intake device in cabinet, motor, pressurized air filter, compressor, gs-oil separator, total heat recovery hot water machine and centrifugal gas-liquid separator.Air outside cabinet enters in cabinet after filtering bag filtration dust and the noise elimination of noise elimination unloader, the heat that motor cooling collector mat have collected in cabinet is transported in pressurized air filter through thermal-arrest ajutage, the radiant heat energy of the heat energy and equipment that enter circulation of qi promoting reclaims, and the deep fat in separator oil delivery pipe conveys cold oil through oil return pipe to compressor after the cooling of total heat recovery hot water machine.The present invention, by doing air inlet with compressor, radiates recuperation of heat, forces supercharging, efficiently cools down, and centrifugation point water realizes power saving, heat recovery efficiency is high, air inlet is unimpeded, and along with forcing supercharging, intake vacuum is greatly lifted, aerogenesis lifting more than 10%；Again due to being provided with pressurized air filter, gs-oil separator, motor cooling collector mat, make the radiant heat energy in motor and cabinet and overall recuperation of heat reach 145%, and achieve three recuperations of heat；Further through minimizing cooling wind, accomplish to cool down not electricity consumption, reduce the negative pressure in cabinet, reduce a large amount of dusts and flow into, also eliminate vibrations and the noise of air-intake device, changed distinguished and admirable to, more rationally, temperature is lower, stable temperature control to make radiating in cabinet, realize little tolerance can high-precision filtration and resistance is little, Energy Efficiency Ratio is high；Again due to being provided with centrifugal gas-liquid separator, realize separating more rationally, there is no secondary vaporizing, increased water smoke capture, condense and discharge, the technology of drying machine must be had in vain with traditional air compressor machine compared with, present configuration is simpler, more practical, more power saving, reduces the production cost of enterprise.
Brief description
For ease of explanation, the present invention is described in detail by following preferred embodiments and accompanying drawing.
Fig. 1 is a kind of schematic diagram of multifunctional air compressor of the present invention.
Specific embodiment
In the present embodiment, shown in reference Fig. 1, a kind of multifunctional air compressor, including cabinet 1, and it is arranged on the air-intake device in cabinet 1（Not shown）, motor（Not shown）, pressurized air filter 2, compressor 3, gs-oil separator 4, total heat recovery hot water machine 5 and centrifugal gas-liquid separator 6；Described air-intake device（Not shown）It is provided with filter bag 7 and noise elimination unloader 8, filter bag 7 is arranged between two noise elimination unloader 8, the air outside cabinet 1 enters in cabinet 1 after filter bag 7 filters dust and noise elimination unloader 8 is eliminated the noise；Described motor（Not shown）Periphery is provided with motor cooling collector mat 9, is provided with thermal-arrest ajutage 10 between motor cooling collector mat 9 and pressurized air filter 2, and the heat that motor cooling collector mat 9 have collected in cabinet 1 is transported in pressurized air filter 2 through thermal-arrest ajutage 10；Described compressor 3 and motor（Not shown）Connect, between compressor 3 and pressurized air filter 2, blast pipe 11 is set, is provided with oil-water-gas blending transportation pipe 12 between compressor 3 and gs-oil separator 4, between compressor 3 and total heat recovery hot water machine 5, is provided with oil return pipe 13；It is provided with separator oil delivery pipe 14 and exhaustor 15 between described gs-oil separator 4 and total heat recovery hot water machine 5；It is provided with cold heel row trachea 16, total heat recovery hot water machine 5 external connection is provided with into cold water pipe 17 and hot-water outlet pipe 18 between described total heat recovery hot water machine 5 and centrifugal gas-liquid separator 6；Described centrifugal gas-liquid separator 6 is externally provided with air outlet adapter 19 and drain valve 20；Described pressurized air filter 2 and air-intake device（Not shown）Between be provided with unloading exhaustor 21.
Wherein, the workflow of this multifunctional air compressor is：Air outside cabinet 1 enters in cabinet 1 after filter bag 7 filters dust and noise elimination unloader 8 is eliminated the noise，The heat that motor cooling collector mat 9 have collected in cabinet 1 is transported to the radiant heat energy recovery of the heat energy entering circulation of qi promoting in pressurized air filter 2 and equipment through thermal-arrest ajutage 10，1 radiant heat energy and overall recuperation of heat in motor and cabinet is made to have reached 145%，Achieve three recuperations of heat，Then，The hot-air that compressor 3 is collected in oil and blast pipe 11 in oil return pipe 13 conveys oil-water mixture by oil-water-gas blending transportation pipe 12 to gs-oil separator 4 after being compressed，The oil-water mixture that 4 oil-water-gas blending transportation pipe 12 conveyings of gs-oil separator come passes through separator oil delivery pipe 14 respectively after carrying out separating and exhaustor 15 conveys deep fat and vapourss to total heat recovery hot water machine 5，Deep fat in separator oil delivery pipe 14 conveys cold oil through oil return pipe 13 to compressor 3 after total heat recovery hot water machine 5 cooling，Vapourss in exhaustor 15 through total heat recovery hot water machine 5 cooling after through cold heel row trachea 16 to centrifugal gas-liquid separator 6 transporting low temperature steam，After low temperature steam in cold heel row trachea 16 separates through centrifugal gas-liquid separator 6，Exit through air outlet adapter 19，Through drain valve 20 draining，And the steam in pressurized air filter 2 is through unloading exhaustor 21 aerofluxuss and through the external aerofluxuss of noise elimination unloader 8 release.
Wherein, described compressor 3 is provided with air inlet valve 22 with blast pipe 11 junction, and air inlet valve 22 controls blast pipe 11 and supplies to compressor 3.
Wherein, described gs-oil separator 4 and exhaustor 15 junction arrange limited valve 23, and pressure limiting valve 23 limits gs-oil separator 4 and discharges air pressure to exhaustor 15.
Wherein, described oil return pipe 13 is provided with oil strainer 24, the cold oil on oil return pipe 13 is transported in compressor 3 after oil strainer 24 filtration.
A kind of multifunctional air compressor of the present invention, including cabinet, and is arranged on air-intake device in cabinet, motor, pressurized air filter, compressor, gs-oil separator, total heat recovery hot water machine and centrifugal gas-liquid separator.Air outside cabinet enters in cabinet after filtering bag filtration dust and the noise elimination of noise elimination unloader, the heat that motor cooling collector mat have collected in cabinet is transported in pressurized air filter through thermal-arrest ajutage, the radiant heat energy of the heat energy and equipment that enter circulation of qi promoting reclaims, and the deep fat in separator oil delivery pipe conveys cold oil through oil return pipe to compressor after the cooling of total heat recovery hot water machine.The present invention, by doing air inlet with compressor, radiates recuperation of heat, forces supercharging, efficiently cools down, and centrifugation point water realizes power saving, heat recovery efficiency is high, air inlet is unimpeded, and along with forcing supercharging, intake vacuum is greatly lifted, aerogenesis lifting more than 10%；Again due to being provided with pressurized air filter, gs-oil separator, motor cooling collector mat, make the radiant heat energy in motor and cabinet and overall recuperation of heat reach 145%, and achieve three recuperations of heat；Further through minimizing cooling wind, accomplish to cool down not electricity consumption, reduce the negative pressure in cabinet, reduce a large amount of dusts and flow into, also eliminate vibrations and the noise of air-intake device, changed distinguished and admirable to, more rationally, temperature is lower, stable temperature control to make radiating in cabinet, realize little tolerance can high-precision filtration and resistance is little, Energy Efficiency Ratio is high；Again due to being provided with centrifugal gas-liquid separator, realize separating more rationally, there is no secondary vaporizing, increased water smoke capture, condense and discharge, the technology of drying machine must be had in vain with traditional air compressor machine compared with, present configuration is simpler, more practical, more power saving, reduces the production cost of enterprise.
Above-described embodiment, simply an example of the present invention, is not for limiting the enforcement of the present invention and interest field, all technical schemes identical or equivalent with content described in the claims in the present invention, all should include in the scope of the present invention.
Claims (3)
1. a kind of multifunctional air compressor it is characterised in that：Including cabinet, and it is arranged on air-intake device in cabinet, motor, pressurized air filter, compressor, gs-oil separator, total heat recovery hot water machine and centrifugal gas-liquid separator；Described air-intake device is provided with filter bag and noise elimination unloader, and filter bag is arranged between two noise elimination unloader, and the air outside cabinet enters in cabinet after filtering bag filtration dust and the noise elimination of noise elimination unloader；Described motor periphery is provided with motor cooling collector mat, is provided with thermal-arrest ajutage between motor cooling collector mat and pressurized air filter, and the heat that motor cooling collector mat have collected in cabinet is transported in pressurized air filter through thermal-arrest ajutage；Described compressor and motor connection, arrange blast pipe between compressor and pressurized air filter, are provided with oil-water-gas blending transportation pipe, are provided with oil return pipe between compressor and total heat recovery hot water machine between compressor and gs-oil separator；It is provided with separator oil delivery pipe and exhaustor between described gs-oil separator and total heat recovery hot water machine；It is provided with cold heel row trachea, total heat recovery hot water machine external connection is provided with into cold water pipe and hot-water outlet pipe between described total heat recovery hot water machine and centrifugal gas-liquid separator；Described centrifugal gas-liquid separator is externally provided with air outlet adapter and drain valve；It is provided with unloading exhaustor between described pressurized air filter and air-intake device；Oil strainer is provided with described oil return pipe, the cold oil on oil return pipe is transported in compressor after oil strainer filtration；
The workflow of this multifunctional air compressor is：Air outside cabinet enters in cabinet after filtering bag filtration dust and the noise elimination of noise elimination unloader，The heat that motor cooling collector mat have collected in cabinet is transported to the radiant heat energy recovery of the heat energy entering circulation of qi promoting in pressurized air filter and equipment through thermal-arrest ajutage，The radiant heat energy in motor and cabinet and overall recuperation of heat is made to have reached 145%，Achieve three recuperations of heat，Then，The hot-air that compressor is collected in oil and blast pipe in oil return pipe conveys oil-water mixture by oil-water-gas blending transportation pipe to gs-oil separator after being compressed，The oil-water mixture that gs-oil separator comes the conveying of oil-water-gas blending transportation pipe passes through separator oil delivery pipe and exhaustor respectively after carrying out separating and conveys deep fat and vapourss to total heat recovery hot water machine，Deep fat in separator oil delivery pipe conveys cold oil through oil return pipe to compressor after the cooling of total heat recovery hot water machine，Vapourss in exhaustor through total heat recovery hot water machine cooling after through cold heel row trachea to centrifugal gas-liquid separator transporting low temperature steam，After low temperature steam in cold heel row trachea separates through centrifugal gas-liquid separator，Through air outlet adapter venting，Through drain valve draining，And the steam in pressurized air filter is through unloading exhaustor aerofluxuss and through the external aerofluxuss of noise elimination unloader release.
2. a kind of multifunctional air compressor according to claim 1 it is characterised in that：Described compressor and blast pipe junction are provided with air inlet valve, and air inlet valve controls blast pipe to compressor gas supplied.
3. a kind of multifunctional air compressor according to claim 1 it is characterised in that：Described gs-oil separator arranges limited valve with exhaustor junction, and pressure limiting valve limits gs-oil separator and discharges air pressure to exhaustor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310399565.7A CN104214072B (en) | 2013-09-05 | 2013-09-05 | Multifunctional air compressor |
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| CN201310399565.7A CN104214072B (en) | 2013-09-05 | 2013-09-05 | Multifunctional air compressor |
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| CN104214072B true CN104214072B (en) | 2017-02-08 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106523327A (en) * | 2016-11-14 | 2017-03-22 | 刘坚 | Low-noise air compressor |
| CN106593813A (en) * | 2016-12-22 | 2017-04-26 | 无锡五洋赛德压缩机有限公司 | 37 KW impact-resistant compressor structure |
| CN109681408A (en) * | 2018-12-27 | 2019-04-26 | 釜玛机械（江苏）有限公司 | A kind of low pressure air compressor and control method being provided with multiple small-sized barrel of oil and gas |
| CN109958597B (en) * | 2019-03-12 | 2021-04-23 | 复盛实业(上海)有限公司 | Air compression equipment and heat exchange system thereof |
| CN110206709A (en) * | 2019-06-21 | 2019-09-06 | 蚌埠隆华压铸机有限公司 | A kind of compression set of remnants liquefied natural gas recycling and reusing |
| CN112253427A (en) * | 2020-10-24 | 2021-01-22 | 江西智奇压缩机有限公司 | Heat energy recovery device for air compressor |
| CN114879597A (en) * | 2022-04-29 | 2022-08-09 | 漳州新裕鑫家具有限公司 | High-precision servo cutting driving device for steel-wood furniture |
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| JPH06213188A (en) * | 1993-01-18 | 1994-08-02 | Kobe Steel Ltd | Oil-cooled compressor |
| JPH08319976A (en) * | 1995-05-25 | 1996-12-03 | Hitachi Ltd | Oil-cooled type air compressor |
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| CN101245773A (en) * | 2008-03-10 | 2008-08-20 | 任文建 | Method for producing hot water by air compressor waste heat and water heating machine adopting the method |
| CN103080555A (en) * | 2010-08-27 | 2013-05-01 | 株式会社日立产机系统 | Oil-cooled gas compressor |
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Inventor after: Lin Tiansheng Inventor before: Ren Wenjian |
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Effective date of registration: 20161010 Address after: 523000 Guangdong Province, Dongguan City Shipai town Fulong second industrial zone three road Applicant after: DONGGUAN SHANTIAN PRECISION MACHINERY Co.,Ltd. Address before: Hengli Town new village Youzha 523000 Guangdong city of Dongguan province No. 4 Applicant before: Ren Wenjian |
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Effective date of registration: 20230625 Address after: 342200 Shipai Industrial Park, Wenfeng Township, Xunwu County, Ganzhou, Jiangxi Province (Jiangzishang, Shiyi Group, Shipai Village) Patentee after: JIANGXI HANOS COMPRESSOR TECHNOLOGY Co.,Ltd. Address before: 523000 3rd Road, Fulong Second Industrial Zone, Shipai Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN SHANTIAN PRECISION MACHINERY Co.,Ltd. |