CN104210220A - Equipment and method for sticking granular layer to ferromagnetic workpiece - Google Patents
Equipment and method for sticking granular layer to ferromagnetic workpiece Download PDFInfo
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- CN104210220A CN104210220A CN201410475774.XA CN201410475774A CN104210220A CN 104210220 A CN104210220 A CN 104210220A CN 201410475774 A CN201410475774 A CN 201410475774A CN 104210220 A CN104210220 A CN 104210220A
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Abstract
The invention relates to equipment and method for sticking a granular layer to a ferromagnetic workpiece, for filling the gap in the prior art. The equipment comprises an adhesive applying device, a granule storage bin and a chain conveyor belt, wherein the chain conveyor belt comprises two chains and a rack; the rack is provided with an adhesive applying section, a spreading section, a pouring section and an output section sequentially from the upstream part to downstream part; adhesives are uniformly sprayed on the surface of a to-be-machined ferromagnetic workpiece by utilizing the adhesive applying device; granules are spread onto the surface of the to-be-machined ferromagnetic workpiece by utilizing the granule storage bin; and excessive granules are poured out by utilizing the fluctuant chain conveyor belt. The invention also relates to a corresponding method. The equipment and method for sticking the granular layer to the ferromagnetic workpiece have the advantages of high mechanization degree and suitableness for large-scale continuous production and are suitable for production of various building workpieces such as color stone decorated wall panels, heat-preservation boards and tiles, as well as other workpieces containing ferromagnetic materials.
Description
Technical field
The present invention relates to a kind of equipment and method that covers stratum granulosum in ferromagnetic piece.
Background technology
On 09 05th, 2007 Chinese invention patent application disclosed, that publication number is CN101028620A discloses the method for the natural or dyeing stone fragment spray metal product surface of a kind of use, and concrete steps are: the spray-coating surface to workpiece deoils, processing of rust removing; At workpiece surface spraying one deck anti-corrosive primer; At surface of the work, evenly coat again water aqua type acrylic resin that thickness is 15-80MM or solvent type acrylic resin layer as bonding agent; Natural or the artificially colored stone fragment that compound upper particle diameter is 0.05-3.5MM again; On it, coat again thickness and be the water aqua type acrylic resin of 2MM-1.5MM or solvent type acrylic resin as reinforcing and glazing layer; Workpiece is moved into drying chamber, heat to 70-200 ℃, solidify 10-60 minute.
Within on 04 03rd, 2013, Chinese utility model disclosed, that publication number is CN 202850420U discloses a kind of compound vermiculite metal heat preservation decoration integrated plate, its upper strata is vermiculite granule layer, lower floor is warming plate, it is characterized in that: also comprise steel plate, described vermiculite granule layer cements on surface of steel plate by adhesive layer, and described steel plate has warming plate.
Within on 07 17th, 2013, Chinese utility model disclosed, that publication number is CN 203066398U discloses a kind of colored stone metal heat preservation decoration integrated plate, comprise metal decking, these metal decking two side direction are simultaneously bent into sidewall, metal decking another side is provided with adhesive layer, on this adhesive layer, spread all over colored stone particle, form colored stone stratum granulosum, between two side, be provided with foaming thermal-insulating.
Within on 09 11st, 2013, Chinese utility model disclosed, that publication number is CN 203188541U discloses a kind of novel colored stone decorative lamination plastic-aluminum panel, it is characterized in that: comprise aluminum layer (1) and core layer (2), described aluminum layer (1) is attached on core layer (2) surface by adhesive layer (4); It also comprises colored stone stratum granulosum (3), and this colored stone stratum granulosum (3) is attached on aluminum layer (1) outer surface by adhesive layer (4).
Above patented product is all applicant invention, but the said goods need to be all manual production at product surface adhered particles layer at present, and efficiency is low, speed is slow, and cost is high.
Summary of the invention
The technical problem to be solved in the present invention is how to fill up prior art blank, provide a kind of be suitable for mechanization quantity-produced, running without pausing, efficiency is high, stable, the inner surface that is particularly adapted at V font workpiece covers the Apparatus and method for of colored stone particle.
For solving the problems of the technologies described above, the equipment that the present invention covers stratum granulosum in ferromagnetic piece comprises size applicator, particle feed bin and chain-linked conveyer, this chain-linked conveyer is provided with a plurality of permanent magnets or electromagnet, by permanent magnet or electromagnet, adsorb ferromagnetic piece to be processed, this chain-linked conveyer comprises frame and two chains, between chain, be provided with conveying network chain, described permanent magnet or electromagnet are evenly distributed on to be carried on network chain, or between two chains, be provided with a plurality of connecting rods, and each connecting rod two ends connects relative chain link, described permanent magnet or electromagnet are arranged on connecting rod, described frame both sides are respectively equipped with a plurality of sprocket wheels, wherein at least one sprocket wheel is the driving wheel of being furnished with drive motors, article two, chain strides across respectively the sprocket wheel of frame both sides, frame is provided with spreading section successively to downstream from upstream, batch turning section and deferent segment, size applicator is arranged on spreading section upstream, size applicator sprays equably last layer bonding agent on the ferromagnetic piece to be processed surface of process, particle feed bin is arranged on spreading section top, its bottom is provided with blow tank, by blow tank, on the ferromagnetic piece to be processed surface of process, spread particulate material, chain rises and falls in the batch turning section of frame, upset, drive the ferromagnetic piece upset to be processed of permanent magnet or electromagnet and absorption thereof, unnecessary particulate material is poured out.
Ferromagnetic piece can be the product that the iron tile, iron wallboard (decorate with or insulation with) of galvanized iron sheet (being commonly called as galvanized iron), latten (being commonly called as tinplate), Al-Zn coated steel or the compacting of normal thin iron plate or other can be held by permanent magnet or electromagnet, and shape can be sheet, watt shape, V font or other shapes.
Particle can be various natural or dyeing a rubble material.While using this equipment, first prepare ferromagnetic piece and particulate material (ferromagnetic piece surface is through reliable rust cleaning, clean and dry), then opening device, ferromagnetic piece is constantly put into from input section, is sprayed upper bonding agent during through size applicator, during through spreading section, perfused particulate material, during through batch turning section, the unnecessary particulate material of not clung by bonding agent is poured out, the particulate material staying covers in the respective surfaces of ferromagnetic piece comprehensively, equably, and last ferromagnetic piece is exported from deferent segment.
Size applicator can be electronic or pneumatic continuous spraying adhesive dispenser, the brush of also manually brushing.
So design, is convenient to mechanization serialization and produces various colored stone decoration panels, wallboard and tile.
As optimization, between described spreading section and batch turning section, be also provided with a compression roll, the shape of compression roll is corresponding with ferromagnetic piece shape.So design, is only suitable for flat sheet, can make particulate material bonding more firm.
As optimization, on described blow tank, is furnished with adjusting flashboard.Particle feed bin is preferably fixed on spreading section top by spring, and is furnished with eccentric wheel vibrating device.So design, is convenient to regulate particulate material warehouse discharging speed, and particulate material is sprinkling upon on adhesive layer more equably.
As optimization, described spreading section below is or/and batch turning section below is equipped with bearing material case or bearing material conveyer belt.So design, is convenient to reclaim the particulate material scattering.
As optimization, the preferred high pressure airless spray equipment of described size applicator.So design, simple in structure, glue spraying is even.
As optimization, the batch turning section of described frame is provided with upwards, back step, and chain-linked conveyer makes progress on protuberance, bending backward.So design, is applicable to complex structure, the many ferromagnetic piece of bending.
As optimization, the batch turning section of described frame is provided with one or more protrusions, and chain-linked conveyer rises and falls crooked on protrusion.So design, is applicable to comparatively smooth ferromagnetic piece.
The present invention covers the method for stratum granulosum in ferromagnetic piece, comprises the steps:
1.. start aforementioned device, and constantly ferromagnetic piece to be processed is placed on described chain-linked conveyer, utilize permanent magnet or electromagnetic actuation on connecting rod to fix, and the respective surfaces of ferromagnetic piece to be processed is made progress;
2.. utilize size applicator to ferromagnetic piece spraying and adhesive bonding to be processed agent;
3.. utilize particle feed bin to perfuse particulate material to the coated face in ferromagnetic piece to be processed;
4.. in chain-linked conveyer running, ferromagnetic piece to be processed is passed through batch turning section one by one, the unnecessary particulate material not being stuck is outwelled, then from deferent segment output finished product.
The present invention covers the equipment of stratum granulosum and method in ferromagnetic piece, and to have mechanization degree high, is applicable to the advantage of large-scale continuous production, is applicable to producing architectural workpieces and other iron content magnetic material workpiece such as wallboard that various colored stones decorate, warming plate, tile.
Accompanying drawing explanation
The equipment that below in conjunction with accompanying drawing, the present invention is covered in ferromagnetic piece stratum granulosum is described further:
Fig. 1 covers the schematic diagram of stratum granulosum in flat panel workpieces by present device;
Fig. 2 is connecting rod in present device, permanent magnet or electromagnet and link configuration schematic diagram;
Fig. 3 covers the schematic diagram of stratum granulosum on large-scale V font work piece inner surface by present device;
Fig. 4 is the structural representation of frame, sprocket wheel and the bearing material conveyer belt of the present invention's equipment embodiment one, two of covering stratum granulosum in ferromagnetic piece;
Fig. 5 is the frame of equipment embodiment three and the structural representation of sprocket wheel that the present invention covers stratum granulosum in ferromagnetic piece.
In figure: 1 is size applicator, 2 is particle feed bin, 3 is chain-linked conveyer, 31 is chain, 32 is frame, 33 is chain link, 34 is connecting rod, 35 is column, 36 is permanent magnet, 37 is sprocket wheel, 371 for turning to sprocket wheel, 38 is casing, 4 is ferromagnetic piece to be processed, 5 is particulate material bin bracket, 6 is spreading section, 7 is batch turning section, 8 is deferent segment, 9 is protuberance, 10 is bearing material conveyer belt, 11 is chute, 12 is feeding conveyer belt, 13 is the sliding hopper that gathers materials, 14 for approaching delayed-action switch, 15 is upset electromagnet, 16 is blow tank, 17 is protrusion, ∠ a is chain leading portion and the angle of chain between the ascent stage, ∠ b is V font ferromagnetic piece angle.
The specific embodiment
Embodiment one: as shown in Fig. 1-2 and 4, the equipment that the present invention covers stratum granulosum in ferromagnetic piece comprises size applicator 1, particle feed bin 2 and chain-linked conveyer 3, this chain-linked conveyer 3 is provided with a plurality of permanent magnets 36, by permanent magnet 36 absorption ferromagnetic piece 4 to be processed, this chain-linked conveyer comprises frame 32 and at least two chains 31, between two chains, be provided with a plurality of connecting rods 34, and each connecting rod 34 two ends connects relative chain link 33, described permanent magnet 36 is arranged on connecting rod 34; Or between chain 31, be provided with conveying network chain, described permanent magnet 36 is evenly distributed on to be carried on network chain (not shown, referring to CN201670528U).
In Fig. 2, on each connecting rod 34, be equipped with a plurality of columns 35, permanent magnet 36 centers have through hole, by screw or rivet, are fixed on column 35 tops, and on screw or rivet, also cover has helical spring.
As shown in Figure 3, described frame 32 both sides are respectively equipped with a plurality of sprocket wheels 37, wherein at least one sprocket wheel 37 is for being furnished with the driving wheel of drive motors (not shown), article two, chain 31 strides across respectively the sprocket wheel of frame both sides, frame is provided with spreading section 6 successively to downstream from upstream, batch turning section 7 and deferent segment 8, size applicator 1 is arranged on spreading section 6 upstreams, size applicator 1 sprays equably last layer bonding agent on ferromagnetic piece to be processed 4 surfaces of process, particle feed bin 2 is arranged on spreading section 6 tops, its bottom is provided with blow tank 16, by blow tank 16, on ferromagnetic piece to be processed 4 surfaces of process, spread particulate material, chain 31 rises and falls in the batch turning section 7 of frame 32, upset, drive ferromagnetic piece to be processed 4 upsets of permanent magnet 36 and absorption thereof, unnecessary particulate material is poured out.
By permanent magnet 36 absorption ferromagnetic piece 4 to be processed.Described size applicator 1 preferably contains the high pressure airless spray equipment of shower nozzle, and its shower nozzle is over against ferromagnetic piece 4 to be processed.
The batch turning section 7 of described frame 32 is provided with upwards, protuberance backward 9, and chain-linked conveyer 3 makes progress on protuberance 9, bending backward, as shown in Figure 4.
Described particle feed bin 2 is preferably fixed on spreading section 6 tops by spring, and is furnished with eccentric wheel vibrating device, and figure slightly.
Batch turning section 7 and spreading section 6 belows are set up bearing material conveyer belt 10 or casing 38 as required, and bearing material conveyer belt 10 goes to a feeding conveyer belt 12 by chute 11 by the unnecessary particle of accepting, and are delivered to particle feed bin 2 by this feeding conveyer belt 12.Casing 38 first puts together particulate material, after collection is full, goes to particle feed bin 2 again, sees Fig. 4.
Spreading section 6 belows are provided with the sliding hopper 13 that gathers materials, and these sliding hopper 13 outlets of gathering materials are tilted to bearing material conveyer belt 10, and the particle of collecting is imported to bearing material conveyer belt 10.
During working flat plate workpiece, as shown in Figure 1.Between spreading section 6 and batch turning section 7, can set up a compression roll, the shape of compression roll is corresponding with ferromagnetic piece shape, slightly.
Embodiment two: described ferromagnetic piece 4 to be processed is V font ferromagnetic piece, its two medial surface is stratum granulosum to be covered surface, the spreading section 6 of frame 32 is provided with and turns to sprocket wheel 371, chain-linked conveyer 3 was chain leading portion before turning to sprocket wheel 371, turning to sprocket wheel 371 upstream chains, it it is the chain ascent stage, and chain leading portion and the chain angle ∠ a between the ascent stage is greater than V font ferromagnetic piece angle ∠ b, chain leading portion and chain are provided with one and approach delayed-action switch 14 between the ascent stage, chain is fixed with a upset electromagnet 15 on methods, rack under the ascent stage, this upset electromagnet 15 with approach delayed-action switch 14 and be connected, by approaching delayed-action switch 14, control electromagnet 15 power supplies, particle feed bin 2 is provided with former and later two blow tanks 16, front blow tank 16 notches are over against chain leading portion, rear blow tank 16 notches are over against the chain ascent stage.
During use, V font ferromagnetic piece is adsorbed on chain-linked conveyer 3 one by one, its front side board is adsorbed on permanent magnet 36, back side panel perk, during through size applicator 1, size applicator 1 is glue spraying on the medial surface of front and back side plate, front blow tank 16 spreads particulate material on back side panel, and when then the front side board of perk process approaches delayed-action switch 14, time delay triggers electromagnet 15, when front side board is approached, electromagnet 15 work, are adsorbed on front side board on chain-linked conveyer 3 back side panel perk, simultaneously, blow tank 16 spreads particulate material on front side board, as shown in Figure 3.
By above-mentioned transformation, the V font ferromagnetic piece 4 that large volume, medial surface need to cover stratum granulosum also can be carried out mechanization and produced continuously
Embodiment three: as shown in Figure 5, the batch turning section 7 of described frame 32 is provided with one or more protrusions 17, chain-linked conveyer 3 rises and falls crooked on protrusion 17, and all the other structures are as described in embodiment one, two, slightly.
This utilizes aforementioned device in ferromagnetic piece, to cover the method for stratum granulosum, comprises the steps:
1.. start the arbitrary described equipment of embodiment one to three, and constantly ferromagnetic piece to be processed is placed on chain-linked conveyer, utilize the permanent magnet 36 on connecting rod 34 to be fixed, and the respective surfaces of ferromagnetic piece 4 to be processed is made progress;
2.. utilize size applicator 1 to ferromagnetic piece 4 spraying and adhesive bonding agent to be processed;
3.. utilize particle feed bin 2 to perfuse particulate material to the coated face in ferromagnetic piece 4 to be processed;
4.. in chain-linked conveyer 3 runnings, ferromagnetic piece 4 to be processed is passed through batch turning section 7 one by one, the unnecessary particulate material not being stuck is outwelled, then from deferent segment 8 output finished products.
(note: certainly the permanent magnet 36 in the specific embodiment also can replace with small-sized electromagnet, just complex structure some, slightly)
Claims (8)
1. an equipment that covers stratum granulosum in ferromagnetic piece, it is characterized in that: comprise size applicator, particle feed bin and chain-linked conveyer, this chain-linked conveyer is provided with a plurality of permanent magnets or electromagnet, by permanent magnet or electromagnet, adsorb ferromagnetic piece to be processed, this chain-linked conveyer comprises frame and two chains, between chain, be provided with conveying network chain, described permanent magnet or electromagnet are evenly distributed on to be carried on network chain, or between two chains, be provided with a plurality of connecting rods, and each connecting rod two ends connects relative chain link, described permanent magnet or electromagnet are arranged on connecting rod, described frame both sides are respectively equipped with a plurality of sprocket wheels, wherein at least one sprocket wheel is the driving wheel of being furnished with drive motors, article two, chain strides across respectively the sprocket wheel of frame both sides, frame is provided with spreading section successively to downstream from upstream, batch turning section and deferent segment, size applicator is arranged on spreading section upstream, size applicator sprays equably last layer bonding agent on the ferromagnetic piece to be processed surface of process, particle feed bin is arranged on spreading section top, its bottom is provided with blow tank, by blow tank, on the ferromagnetic piece to be processed surface of process, spread particulate material, chain rises and falls in the batch turning section of frame, upset, drive the ferromagnetic piece upset to be processed of permanent magnet or electromagnet and absorption thereof, unnecessary particulate material is poured out.
2. the equipment that covers stratum granulosum in ferromagnetic piece according to claim 1, is characterized in that: between described spreading section and batch turning section, be also provided with a compression roll.
3. the equipment that covers stratum granulosum in ferromagnetic piece according to claim 2, is characterized in that: on described blow tank, be furnished with adjusting flashboard.
4. the equipment that covers stratum granulosum in ferromagnetic piece according to claim 3, is characterized in that: described spreading section below is or/and batch turning section below is equipped with bearing material case or bearing material conveyer belt.
5. according to the arbitrary described equipment that covers stratum granulosum in ferromagnetic piece of claim 1-4, it is characterized in that: the preferred high pressure airless spray equipment of described size applicator.
6. the equipment that covers stratum granulosum in ferromagnetic piece according to claim 5, is characterized in that: the batch turning section of described frame is provided with upwards, back step, and chain-linked conveyer makes progress on protuberance, bending backward.
7. the equipment that covers stratum granulosum in ferromagnetic piece according to claim 5, is characterized in that: the batch turning section of described frame is provided with protrusion, and chain-linked conveyer rises and falls crooked on protrusion.
8. in ferromagnetic piece, cover a method for stratum granulosum, comprise the steps:
1.. start the arbitrary described equipment of claim 1-7, and constantly ferromagnetic piece to be processed is placed on described chain-linked conveyer, utilize permanent magnet or electromagnetic actuation on connecting rod to fix, and the respective surfaces of ferromagnetic piece to be processed is made progress;
2.. utilize size applicator to ferromagnetic piece spraying and adhesive bonding to be processed agent;
3.. utilize particle feed bin to perfuse particulate material to the coated face in ferromagnetic piece to be processed;
4.. in chain-linked conveyer running, ferromagnetic piece to be processed is passed through batch turning section one by one, the unnecessary particulate material not being stuck is outwelled, then from deferent segment output finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410475774.XA CN104210220B (en) | 2014-09-10 | 2014-09-17 | Ferromagnetic piece covers equipment and the method for stratum granulosum |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2014104595938 | 2014-09-10 | ||
| CN201410459593 | 2014-09-10 | ||
| CN201410459593.8 | 2014-09-10 | ||
| CN201410475774.XA CN104210220B (en) | 2014-09-10 | 2014-09-17 | Ferromagnetic piece covers equipment and the method for stratum granulosum |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104210220A true CN104210220A (en) | 2014-12-17 |
| CN104210220B CN104210220B (en) | 2016-03-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410475774.XA Active CN104210220B (en) | 2014-09-10 | 2014-09-17 | Ferromagnetic piece covers equipment and the method for stratum granulosum |
| CN201420535721.8U Withdrawn - After Issue CN204109517U (en) | 2014-09-10 | 2014-09-17 | Ferromagnetic piece covers the equipment of stratum granulosum |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420535721.8U Withdrawn - After Issue CN204109517U (en) | 2014-09-10 | 2014-09-17 | Ferromagnetic piece covers the equipment of stratum granulosum |
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| Country | Link |
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| CN (2) | CN104210220B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109936984A (en) * | 2016-12-29 | 2019-06-25 | 菲利普莫里斯生产公司 | The method and apparatus for generating the component of product for producing aerosol |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104210220B (en) * | 2014-09-10 | 2016-03-23 | 庄健 | Ferromagnetic piece covers equipment and the method for stratum granulosum |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0631814A (en) * | 1992-07-21 | 1994-02-08 | Sakata Shoten:Kk | Apparatus for laminating heat insulating sheet |
| US20030082396A1 (en) * | 2001-10-26 | 2003-05-01 | Koslow Evan E. | Magnetic or magnetizable composite product and a method for making and using same |
| CA2480689A1 (en) * | 2002-03-29 | 2003-10-09 | Hssa Sweden Ab | Arrangement and methods for the manufacture of composite layer structures |
| CN101028620A (en) * | 2007-01-31 | 2007-09-05 | 庄健 | Method for spraying metal product surface by natural or dyed stone fragment |
| CN201670528U (en) * | 2010-04-28 | 2010-12-15 | 深圳市天和双力物流自动化设备有限公司 | Retractable net chain conveyor |
| CN204109517U (en) * | 2014-09-10 | 2015-01-21 | 庄健 | Ferromagnetic piece covers the equipment of stratum granulosum |
-
2014
- 2014-09-17 CN CN201410475774.XA patent/CN104210220B/en active Active
- 2014-09-17 CN CN201420535721.8U patent/CN204109517U/en not_active Withdrawn - After Issue
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0631814A (en) * | 1992-07-21 | 1994-02-08 | Sakata Shoten:Kk | Apparatus for laminating heat insulating sheet |
| US20030082396A1 (en) * | 2001-10-26 | 2003-05-01 | Koslow Evan E. | Magnetic or magnetizable composite product and a method for making and using same |
| CA2480689A1 (en) * | 2002-03-29 | 2003-10-09 | Hssa Sweden Ab | Arrangement and methods for the manufacture of composite layer structures |
| CN101028620A (en) * | 2007-01-31 | 2007-09-05 | 庄健 | Method for spraying metal product surface by natural or dyed stone fragment |
| CN201670528U (en) * | 2010-04-28 | 2010-12-15 | 深圳市天和双力物流自动化设备有限公司 | Retractable net chain conveyor |
| CN204109517U (en) * | 2014-09-10 | 2015-01-21 | 庄健 | Ferromagnetic piece covers the equipment of stratum granulosum |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109936984A (en) * | 2016-12-29 | 2019-06-25 | 菲利普莫里斯生产公司 | The method and apparatus for generating the component of product for producing aerosol |
Also Published As
| Publication number | Publication date |
|---|---|
| CN204109517U (en) | 2015-01-21 |
| CN104210220B (en) | 2016-03-23 |
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