CN104209611A - Novel wire cutting machine - Google Patents
Novel wire cutting machine Download PDFInfo
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- CN104209611A CN104209611A CN201410397973.3A CN201410397973A CN104209611A CN 104209611 A CN104209611 A CN 104209611A CN 201410397973 A CN201410397973 A CN 201410397973A CN 104209611 A CN104209611 A CN 104209611A
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Abstract
The invention relates to a novel wire cutting machine which effectively recycles and reuses an operating liquid and is relatively high in repeated utilization rate of resources. The novel wire cutting machine comprises a machine tool body, a working table, a wire winding mechanism, a high-frequency pulse power supply, a liquid feeding system and a wire electrode, wherein a liquid baffle plate is arranged on the machine tool body and is positioned on the periphery of the working table, and a liquid collecting reservoir is arranged on the machine tool body and is positioned at the bottom of the working table; the liquid feeding system comprises a liquid distribution tank connected to the bottom of the liquid collecting reservoir, a stirring blade and a motor are arranged in the liquid distribution tank, the bottom of the liquid distribution tank is connected with a standing pool through a first liquid drainage pipe, the liquid distribution tank is connected to a settling tank through a first circulating pipe, the bottom of the settling tank is connected with a waste liquid pool through a second liquid drainage pipe, the side face of the bottom of the settling tank is connected to the liquid distribution tank through a second circulating pipe, the bottom of the liquid distribution tank is connected with a liquid storage tank through a third circulating pipe, and the liquid storage tank is connected to a nozzle through a fourth circulating pipe; the first circulating pipe is connected with a first circulating pump, the second circulating pump is connected with a second circulating pump, and the fourth circulating pip is connected with a high pressure water pump.
Description
Technical field
The present invention relates to a kind of metallic article processing production equipment, particularly relate to a kind of Novel wire cutting machine.
Background technology
Wire cutting machine, also known as making electric spark linear cutting machine, its process utilizes a metal wire that move (molybdenum filament, tungsten filament or copper wire etc.) to make working electrode, pass to pulse current between wire and workpiece, makes it to produce pulsed discharge and carry out cutting processing, in process, wire electrode is through aperture pre-drilled on workpiece, axial wire campaign is carried out by wire feeder drive through guide wheel, workpiece is installed on the table by insulation board, controlled along X by processing program order by numerical control device, Y two coordinate directions move and synthesize required straight line, the planar obit simulations such as circular arc, while movement, electric discharge corrosion phenomenon is constantly produced between line electrode and workpiece, working solution is injected by nozzle, galvanic corrosion product is taken away, the last finedraw trajectory leaving filament cutting on metal works, thus reach the processing request making a part of metal and another part metal separation, due to the processing characteristics that it is good, wire cutting machine is widely used in the processing process of sheet metal especially hinge, but in cutting on line process, a large amount of working solutions is ejected, wire cutting machine of the prior art is difficult to Efficient Cycle and utilizes these working solutions, and be also difficult to effectively reclaim the metal fragment produced in cutting process, resource recycling rate of waterused is lower simultaneously.
Because above-mentioned defect, the design people, actively in addition research and innovation, to founding a kind of wire cutting machine of new structure, make it have more value in industry.
Summary of the invention
For solving the problems of the technologies described above, the object of this invention is to provide a kind of effectively recovery huge profit working solution, the Novel wire cutting machine that resource recycling rate of waterused is higher.
Novel wire cutting machine of the present invention, comprise machine body, workbench, wire feeder, high frequency pulse power supply, liquid-supplying system and wire electrode, workbench and wire feeder are arranged on machine body, wire feeder is wound with wire electrode, and wire electrode is electrically connected with high frequency pulse power supply, wire feeder is provided with the nozzle be connected with liquid-supplying system, the surrounding described machine body being positioned at workbench is provided with liquid barrier, and the bottom described machine body being positioned at workbench is provided with collecting tank, described liquid-supplying system comprises point flow container be connected to bottom collecting tank, be provided with in described point of flow container and stir flabellum and drive with stirring flabellum the motor be connected, the bottom of described point of flow container is connected with standing pond by the first discharging tube, the bottom sides of described point of flow container connects settling tank by the first circulation pipe, the top of described settling tank is connected with sedimentation agent and adds tank, the bottom of described settling tank is connected with waste liquid pool by the second discharging tube, the bottom sides of described settling tank connects Agitation Tank by the second circulation pipe, the top of described Agitation Tank is connected with working reagent and adds tank, the bottom of described Agitation Tank is connected with fluid reservoir by the 3rd circulation pipe, described fluid reservoir connects described nozzle by the 4th circulation pipe, described first circulation pipe is connected with the first circulating pump, described second circulation pipe is connected with the second circulating pump, described 4th circulation pipe is connected with high-pressure hydraulic pump.
Further, the side of described collecting tank is connected with air compressor machine by tracheae, and the opening part of described tracheae is provided with water proof net.
Concrete, connect the height of tracheae side bottom described collecting tank higher than the height connecting point flow container side.
Further, the side in described standing pond is communicated with described first circulation pipe by the 5th circulation pipe, and arranges the first magnetic valve on described 5th circulation pipe.
Further, described first circulation pipe, the second circulation pipe, the 3rd circulation pipe and the 4th circulation pipe are respectively arranged with the second magnetic valve, the 3rd magnetic valve, the 4th magnetic valve and the 5th magnetic valve, the bottom that described sedimentation agent adds tank, working reagent adds tank is connected to the first charging valve and the second charging valve
Further, described first discharging tube is provided with the first tapping valve, described second discharging tube is provided with the second tapping valve, described waste liquid pool is connected with the 3rd discharging tube and is provided with the 3rd tapping valve on the 3rd discharging tube.
Further, the bottom tank skin of described point of flow container is glass plate, and the two bottom sides of described point of flow container is respectively arranged with generating laser and laser sensor, and described laser sensor is electrically connected with the first tapping valve.
Further, electronic liquid level gauge is provided with in described fluid reservoir.
By such scheme, the present invention at least has the following advantages: effectively reclaim huge profit working solution, resource recycling rate of waterused is higher.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of description, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present invention.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of liquid-supplying system in the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
Shown in Fig. 1 and Fig. 2, a kind of Novel wire cutting machine, comprise machine body 1, workbench 2, wire feeder 3, high frequency pulse power supply 4, liquid-supplying system 5 and wire electrode 6, workbench 1 and wire feeder 3 are arranged on machine body 1, wire feeder 3 is wound with wire electrode 6, and wire electrode 6 is electrically connected 4 with high frequency pulse power supply, wire feeder 3 is provided with the nozzle 7 be connected with liquid-supplying system, surrounding machine body 1 being positioned at workbench is provided with liquid barrier (not shown), and bottom machine body 1 being positioned at workbench 2 is provided with collecting tank 10, liquid-supplying system 5 comprises point flow container 11 be connected to bottom collecting tank 10, divide in flow container 11 to be provided with and stir flabellum 12 and drive with stirring flabellum 12 motor 13 be connected, the bottom of flow container 11 is divided to be connected with standing pond 14 by the first discharging tube 21, the bottom sides of flow container 11 is divided to connect settling tank 15 by the first circulation pipe 22, the top of settling tank 15 is connected with sedimentation agent and adds tank 16, the bottom of settling tank 15 is connected with waste liquid pool 17 by the second discharging tube 23, the bottom sides of settling tank 15 connects Agitation Tank 18 by the second circulation pipe 24, the top of Agitation Tank 18 is connected with working reagent and adds tank 19, the bottom of Agitation Tank 18 is connected with fluid reservoir 20 by the 3rd circulation pipe 25, fluid reservoir 20 connects nozzle 7 by the 4th circulation pipe 26, first circulation pipe 22 is connected with the first circulating pump 31, second circulation pipe 24 is connected with on the second circulating pump the 32, four circulation pipe 26 and is connected with high-pressure hydraulic pump.
Novel wire cutting machine of the present invention, the side of collecting tank 10 is connected with air compressor machine 42 by tracheae 41, and the opening part of tracheae is provided with water proof net 43.
Novel wire cutting machine of the present invention, connects the height of tracheae side higher than the height connecting point flow container side bottom collecting tank 10.
Novel wire cutting machine of the present invention, the side leaving standstill pond 10 is communicated with the first circulation pipe 22 by the 5th circulation pipe 27, and arranges the first magnetic valve on the 5th circulation pipe 27.
Novel wire cutting machine of the present invention, first circulation pipe 22, second circulation pipe 24, the 3rd circulation pipe 25 and the 4th circulation pipe 26 are respectively arranged with the second magnetic valve, the 3rd magnetic valve, the 4th magnetic valve and the 5th magnetic valve, and the bottom that sedimentation agent adds tank, working reagent adds tank is connected to the first charging valve and the second charging valve
Novel wire cutting machine of the present invention, the first discharging tube 21 is provided with the first tapping valve, and the second discharging tube 23 is provided with the second tapping valve, waste liquid pool 17 is connected with the 3rd discharging tube 28 and is provided with the 3rd tapping valve on the 3rd discharging tube.
Novel wire cutting machine of the present invention, the bottom tank skin of point flow container 11 is glass plate 51, and the two bottom sides of point flow container is respectively arranged with generating laser 52 and laser sensor 53, and laser sensor is electrically connected with the first tapping valve.
Novel wire cutting machine of the present invention, is provided with electronic liquid level gauge 54 in fluid reservoir 20.
Operation principle of the present invention is as follows: working solution is sprayed on the processing district of workbench by nozzle, and working solution hybrid metal chip enters collecting tank, and mixed liquor is entered a point flow container by collecting tank; Mixed liquor is in point flow container, the chip of larger particles is settled down to separatory pot bottom under the effect of paddle centrifugal force, and discharged by the first discharging tube, the mixed liquor being mixed with less chip is discharged to settling tank, by adding sedimentation agent, metal fragment sedimentation is drained into waste liquid pool in settling tank; In settling tank, the clear liquid of top is recycled and drains in Agitation Tank, and the effect of Agitation Tank is the working solution active ingredient by adding higher concentration, and by working solution trim, the working solution after trim is discharged to fluid reservoir and stores; In addition, the effect of generating laser is the thickness responding to separatory pot bottom chip, to be discharged by chip, the effect of electronic liquid level gauge is, when the working solution in fluid reservoir is not enough, to add the working solution of respective numbers to supply from outside.
The above is only the preferred embodiment of the present invention; be not limited to the present invention; should be understood that; for those skilled in the art; under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
Claims (8)
1. a Novel wire cutting machine, comprise machine body, workbench, wire feeder, high frequency pulse power supply, liquid-supplying system and wire electrode, workbench and wire feeder are arranged on machine body, wire feeder is wound with wire electrode, and wire electrode is electrically connected with high frequency pulse power supply, wire feeder is provided with the nozzle be connected with liquid-supplying system, it is characterized in that: the surrounding described machine body being positioned at workbench is provided with liquid barrier, the bottom described machine body being positioned at workbench is provided with collecting tank, described liquid-supplying system comprises point flow container be connected to bottom collecting tank, be provided with in described point of flow container and stir flabellum and drive with stirring flabellum the motor be connected, the bottom of described point of flow container is connected with standing pond by the first discharging tube, the bottom sides of described point of flow container connects settling tank by the first circulation pipe, the top of described settling tank is connected with sedimentation agent and adds tank, the bottom of described settling tank is connected with waste liquid pool by the second discharging tube, the bottom sides of described settling tank connects Agitation Tank by the second circulation pipe, the top of described Agitation Tank is connected with working reagent and adds tank, the bottom of described Agitation Tank is connected with fluid reservoir by the 3rd circulation pipe, described fluid reservoir connects described nozzle by the 4th circulation pipe, described first circulation pipe is connected with the first circulating pump, described second circulation pipe is connected with the second circulating pump, described 4th circulation pipe is connected with high-pressure hydraulic pump.
2. Novel wire cutting machine according to claim 1, is characterized in that: the side of described collecting tank is connected with air compressor machine by tracheae, the opening part of described tracheae is provided with water proof net.
3. Novel wire cutting machine according to claim 2, is characterized in that: connect the height of tracheae side bottom described collecting tank higher than the height connecting point flow container side.
4. Novel wire cutting machine according to claim 1, is characterized in that: the side in described standing pond is communicated with described first circulation pipe by the 5th circulation pipe, and arranges the first magnetic valve on described 5th circulation pipe.
5. Novel wire cutting machine according to claim 1, it is characterized in that: described first circulation pipe, the second circulation pipe, the 3rd circulation pipe and the 4th circulation pipe are respectively arranged with the second magnetic valve, the 3rd magnetic valve, the 4th magnetic valve and the 5th magnetic valve, the bottom that described sedimentation agent adds tank, working reagent adds tank is connected to the first charging valve and the second charging valve.
6. Novel wire cutting machine according to claim 1, it is characterized in that: described first discharging tube is provided with the first tapping valve, described second discharging tube is provided with the second tapping valve, described waste liquid pool is connected with the 3rd discharging tube and is provided with the 3rd tapping valve on the 3rd discharging tube.
7. Novel wire cutting machine according to claim 6, it is characterized in that: the bottom tank skin of described point of flow container is glass plate, the two bottom sides of described point of flow container is respectively arranged with generating laser and laser sensor, and described laser sensor is electrically connected with the first tapping valve.
8. Novel wire cutting machine according to claim 1, is characterized in that: be provided with electronic liquid level gauge in described fluid reservoir.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410397973.3A CN104209611A (en) | 2014-08-13 | 2014-08-13 | Novel wire cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410397973.3A CN104209611A (en) | 2014-08-13 | 2014-08-13 | Novel wire cutting machine |
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| Publication Number | Publication Date |
|---|---|
| CN104209611A true CN104209611A (en) | 2014-12-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410397973.3A Pending CN104209611A (en) | 2014-08-13 | 2014-08-13 | Novel wire cutting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105011333A (en) * | 2015-07-26 | 2015-11-04 | 安吉万源聚机械科技有限公司 | Laser circumferential cutting type hickory nut shell crushing machine |
| CN110480110A (en) * | 2019-08-20 | 2019-11-22 | 苏州仁光智能科技有限公司 | A kind of fast wire winding working fluid purification recovery device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0171196A2 (en) * | 1984-07-10 | 1986-02-12 | Inoue-Japax Research Incorporated | Electroerosion machine |
| JPS61293729A (en) * | 1985-06-19 | 1986-12-24 | Mitsubishi Electric Corp | Wire electric discharge machine |
| CN1336859A (en) * | 1999-11-17 | 2002-02-20 | 沙迪克株式会社 | Liquid feeder for electrodischarge machining |
| CN103586558A (en) * | 2013-10-12 | 2014-02-19 | 国家电网公司 | Linear cutting fluid recycling and purifying system |
| CN204053164U (en) * | 2014-08-13 | 2014-12-31 | 苏州奥林五金有限公司 | Novel wire cutting machine |
-
2014
- 2014-08-13 CN CN201410397973.3A patent/CN104209611A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0171196A2 (en) * | 1984-07-10 | 1986-02-12 | Inoue-Japax Research Incorporated | Electroerosion machine |
| JPS61293729A (en) * | 1985-06-19 | 1986-12-24 | Mitsubishi Electric Corp | Wire electric discharge machine |
| CN1336859A (en) * | 1999-11-17 | 2002-02-20 | 沙迪克株式会社 | Liquid feeder for electrodischarge machining |
| CN103586558A (en) * | 2013-10-12 | 2014-02-19 | 国家电网公司 | Linear cutting fluid recycling and purifying system |
| CN204053164U (en) * | 2014-08-13 | 2014-12-31 | 苏州奥林五金有限公司 | Novel wire cutting machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105011333A (en) * | 2015-07-26 | 2015-11-04 | 安吉万源聚机械科技有限公司 | Laser circumferential cutting type hickory nut shell crushing machine |
| CN110480110A (en) * | 2019-08-20 | 2019-11-22 | 苏州仁光智能科技有限公司 | A kind of fast wire winding working fluid purification recovery device |
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Effective date of abandoning: 20170630 |
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