CN104207270A - Method for improving freeze concentration quality of fruit juice with aid of variable voltage direct current field - Google Patents
Method for improving freeze concentration quality of fruit juice with aid of variable voltage direct current field Download PDFInfo
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- CN104207270A CN104207270A CN201410438784.6A CN201410438784A CN104207270A CN 104207270 A CN104207270 A CN 104207270A CN 201410438784 A CN201410438784 A CN 201410438784A CN 104207270 A CN104207270 A CN 104207270A
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/08—Concentrating or drying of juices
- A23L2/12—Concentrating or drying of juices by freezing
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention discloses a method for improving the freeze concentration quality of fruit juice with aid of variable voltage direct current field. The method comprises the following steps: prefreezing the fruit juice in a freezing plant; turning on a condensation cycle device for cooling to allow the temperature of a sample groove to be consistent with that of the freezing plant, placing the fruit juice into the sample groove, lowering the temperature to -5 to -20 DEG C and simultaneously subjecting the fruit juice to 50-200V/cm electric field treatment; increasing the voltage to 250-1000V/cm after nucleation occurs in the fruit juice, performing the crystallization freeze concentration of the fruit juice until freeze concentration is accomplished, finally separating solids from liquid, and aseptically filling, so as to obtain the concentrated fruit juice. The color, flavor and nutrients of the original fruit juice can be basically maintained in the concentrated fruit juice, and the content of soluble solids in the original fruit juice can be greatly increased.
Description
Technical field
The present invention relates to frozen food technology field, particularly a kind of transformation DC electric field assists the method improving fruit juice freezing concentrating quality.
Background technology
Freeze concentration is the SOLID-LIQUID EQUILIBRIUM principle utilized between ice and the aqueous solution, a kind of method for concentration removed from solution in a solid state by water, is specially adapted to concentrated thermal sensitivity food liquid, high-grade drink that bio-pharmaceuticals, requirement retain natural colour fragrance and traditional Chinese herbal decoction etc.Freeze concentration mainly comprises ice crystal nucleation, growth and Separation of Solid and Liquid 3 processes, and the quantity of wherein ice crystal generation, size, shape directly affect concentrating and separating effect, therefore obtain the key that desirable ice crystal is Freeze Concentration Technology.Progressive freeze is concentrated is one of common freeze concentration mode, carries out, be also called that stratiform is freezed in tubular type, board-like, rotary drum and belt-type apparatus; Have the features such as Separation of Solid and Liquid is convenient, simple to operate, degree of supercooling and ice crystal entrainment rate are the principal elements affecting its concentrated quality, namely need to obtain desirable ice crystal.
High electrostatic is quoted in progressive freeze is concentrated, namely freezing under high electrostatic field, because hydrone is a kind of strong polar molecule, dipole polarization will be produced under External Electrical Field, under the effect of electric field force, the dipole moment of hydrone will produce turning to of trend external electric field direction, the hydrone be oriented on external electric field direction has the most stable state, and occurs maximum by the distribution function of energy.This stable state and maximum distribution, have the effect bringing out ice nucleus formation, and namely degree of supercooling can reduce greatly.So apply external electric field at the nucleation stage of freeze concentration, degree of supercooling is reduced, fast nucleation, namely shorten the time of nucleation stage in freezing early stage, also reduce the possibility that later stage ice crystal is carried secretly to a certain extent.
In the ice-crystal growth stage, if do not have the impact of external electric field, the dipole moment direction of hydrone is arbitrary, and each free degree direction presents uniform distribution; After applying external electric field, this uniform distribution will be destroyed, and ice-crystal growth mainly carries out along direction of an electric field, and other directions can be suppressed.Because the hydrone of other directional spreding needs to overcome than potential energy larger under normal condition constraint, just can overcome liquid-solid boundary resistance, be attached in the lattice structure of ice crystal, complete phase in version.The suppression of this ice-crystal growth, can prevent the quick growth of dendrite just, thus decrease impurity be just easy to by the gap of Branches of Different Orders end catch may, namely control ice crystal entrainment rate further.And when cryogenic temperature is lower, extra electric field can control the speed that hydrone moves to solid liquid interface, thus avoid the moisture movement speed that there will be when lower cryogenic temperature and exceed the solute phenomenon that solute is embedded by ice crystal to the speed of Interface Motion.When increasing electric field to certain critical value, also likely occurring that solute removes effect, namely occurring to keep ice crystal pure phenomenon when moisture freezes, thus directly isolating solute.Although this stage ice-crystal growth another is suppressed, growth time is comparatively longer than this stage in conventional freezing, and the time of the nucleation stage in early stage is reduced greatly, therefore on the whole, crystallization time not conspicuousness extends.
The people such as Chen Meiying have carried out the grand microexamination of degree of supercooling to freeze concentration process ice-crystal growth, result shows: degree of supercooling is one of important factor in order causing freeze concentration ice crystal entrainment rate, and phase field simulation method represents under the low degree of supercooling of △=0.2, the ice crystal tip radius of growth is little, surrounding is more smooth, without lateral branching.
Chinese patent CN 1840635A discloses a kind of brewing method of ultralow temperature fermentation litchi spirit after freeze concentration, gained litchi spirit attractive color, clear.Chinese patent CN 102960794A discloses a kind of freeze concentration processing method of Litchi Juice, litchi fruits is after ozone treatment, avoid pasteurization, remain the color and luster of original fruit juice, local flavor, fragrance, and concentrate and solid concentration can be brought up to more than 25% from about 17% of original fruit juice.Chinese patent CN 102268063 A discloses a kind of method of freeze concentration separating marine bioactivator, while the biologically active at utmost keeping hydrolysate and local flavor, separates intact for protein hydrolysate.
The research such as Marta Orlowska shows the existence due to applying direct current electric field, and the one-tenth of water crystallization process endorses controlled system, can shorten nucleation time.E.Xanthakis etc. have carried out high electrostatic pressure DC electric field to the freezing experiment of pork, and result shows that the Ice crystal size formed is less, maintains good microstructure.
Fruit enjoys the favor of people with its local flavor unique separately and abundant nutrition, but all has stronger seasonality because of general fruit, and being processed into fruit juice is one of effective way increasing its product diversity and economic worth.For reducing the cost of fruit juice storage and transport, the research and development of inspissated juice become necessary.Have that conventional atmospheric evaporation concentrates at present, warm Vacuum Concentration and freezing and concentrating method emerging in recent years in multiple-effect.It is higher that general original fruit juice inherently has content of microorganisms, and also have a little enzyme to live, and normal temperature deposits problems such as very easily degenerating, therefore use prior art inspissated juice mainly to there is following defect comparatively speaking:
(1) Normal juice needs the pre-treatment carrying out sterilizing before concentrating, and increases the complexity of technological process.
(2) common atmospheric evaporation concentrates and warm Vacuum Concentration (generally at about 70 DEG C) in multiple-effect, and the cause due to middle high temperature easily causes the loss of nutritional labeling, the change of local flavor, the decline of quality.
(3) emerging Freeze Concentration Technology is as suspension freeze concentration or progressive freeze concentration technique, easily there is the problem of Separation of Solid and Liquid difficulty in the former, easily there is the problem of the ice crystal entrainment loss caused due to degree of supercooling and ice-crystal growth speed in the latter, and easily occurs solute when cryogenic temperature is lower to solid liquid interface movement velocity lower than moisture movement speed thus the phenomenon be embedded.
Summary of the invention
In order to overcome the above-mentioned shortcoming of prior art with not enough, a kind of transformation DC electric field is the object of the present invention is to provide to assist the method improving fruit juice freezing concentrating quality, improve the quality of inspissated juice, reduce in concentration process due to infringement that temperature and ice crystal cause.
Object of the present invention is achieved through the following technical solutions:
Transformation DC electric field assists the method improving fruit juice freezing concentrating quality, comprises the following steps: after fruit juice being placed in freezer precooling; Open condensation cycle equipment to cool, make the temperature of sample cell consistent with the temperature of freezer, then fruit juice is placed in sample cell, be cooled to the electric field treatment that-5 ~-20 DEG C also give 50 ~ 200V/cm simultaneously; After fruit juice generation nucleation, increase voltage is 250 ~ 1000V/cm, carries out fruit juice crystallization freezing and concentrates, until freeze concentration completes, last Separation of Solid and Liquid, sterile filling obtain concentrate.
Describedly be placed in freezer precooling, be specially:
Be placed in the freezer precooling that temperature is 1-2 DEG C.
Described fruit juice is the fruit juice without sterilization processing.
Described Separation of Solid and Liquid process, after referring to that freeze concentration completes, directly open side valve bottom sample cell, concentrate flows out.
Described fruit juice is obtained by following methods:
Fruit, through peeling, stoning, making beating, enzymolysis, filters, after clarification, obtains fruit juice.
Step (3) described making beating, is specially: adopt colloid mill homogenate.
Step (4) described enzymolysis, is specially: in fruit juice, add pectase carry out enzymolysis.
The present invention is on the basis that progressive freeze is concentrated, assisting carries out freezing with transformation DC electric field, freezing crystal nucleation stage and growth phase give the process of different high-voltage direct-current electricity respectively, thus reach early stage reduce degree of supercooling, promote nucleation, the effect of the growth of later stage suppression ice crystal, namely ice crystal entrainment rate is controlled greatly, and concentrated before without the need to through any sterilization, blunt ferment treatment, therefore comprehensively can obtain the basic inspissated juice keeping original fruit juice color and luster, local flavor and nutritional labeling, greatly can improve the soluble solid content of original fruit juice
Compared with prior art, the present invention has the following advantages and beneficial effect:
(1) original fruit juice needed for method of the present invention, without the need to through any sterilization processing, comprises fruit and fruit juice, concentration after directly filtering, and operating procedure is simple, and further ensures the retention of local flavor.
(2) adopt method of the present invention, apply external dc electrostatic field, under higher field intensity, microorganism in fruit juice can be killed and enzyme is lived is passivated, principle herein and effect similar to impulse electric field process fruit juice, and along with freezing carrying out, enzyme is lived and is obtained more effectively suppressing.
(3) adopt method of the present invention, reach about 2 DEG C in the most I of the degree of supercooling of ice crystal nucleation stage, avoid the problem that the ice crystal that causes because degree of supercooling is excessive is carried secretly.
(4) adopt method of the present invention, the ice-crystal growth stage prevent dendrite a large amount of, grow up strong and sturdy, thus avoid the problems such as gap entrained solute, namely further ensure the reservation of nutrition.
(5) method of the present invention is adopted, in the phenomenon that the ice-crystal growth stage can avoid solute to be embedded.
(6) adopt method of the present invention, greatly can improve the concentration of soluble solids of original fruit juice.
(7) method of the present invention is adopted, gained inspissated juice maintains the local flavor of original fruit juice, color and luster and nutritional labeling substantially, the solute loss can farthest avoiding degree of supercooling and ice crystal active ingredient to carry secretly causing, and the problem such as the Separation of Solid and Liquid difficulty in later stage.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the high electrostatic pressure semiconductor production freezing treatment device of embodiments of the invention.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment 1
Fig. 1 is the schematic diagram of the high electrostatic pressure semiconductor production freezing treatment device that the present embodiment adopts.As shown in Figure 1, comprise high pressure generator 1, control electronic box 2, optical fiber thermocouple location hole 3, freeze concentration sample cell 4, semiconductor cooling device 5, tank 6, control electronic box shuttle 7, copper plate electrode 8, valve 9 and endoscope 10.Copper plate electrode has laterally zygomorphic two pieces, after energising, is a uniform electric field system in sample cell; Optical fiber thermocouple, for measuring sample liquid variations in temperature, namely judges nucleation time; Semiconductor is for reducing sample cell temperature, and condensation cycle equipment also can adopt other cooling materials; Endoscope-use, in judging inner icing situation, is namely used for the degree of auxiliary judgment crystallization.The large I of another freeze concentration groove is freely changed according to actual needs, and the sample cell size (the wide X of long X is high) adopted in following examples is 15*15*50cm, and the material of insulation is posted in 4 of sample cell sides.
The transformation DC electric field of the present embodiment assists the method improving fruit juice freezing concentrating quality, comprises the following steps:
Litchi Varieties " osmanthus taste " takes from Period In Maoming business orchard, maturity 8 ~ 9 one-tenth.Refrigerate after harvesting in bubble chamber, be transported to laboratory in 6h, the fruit strictly selecting size, shape, color homogeneous is tested for fruit juice freezing concentrating.Lichee shells after stoning, adopts colloid mill homogenate, then filters after the clarification of fruit juice enzymolysis, obtains the normal juice of Litchi of solid content 6.0 ° of brix, and be placed in 1 DEG C of freezer precooling.Open semi-conductor condensation recycle unit, set temperature is 1 DEG C, design temperature to be achieved after balance and stability, the osmanthus taste fruit juice 10L getting precooling good is placed in sample cell, and the position of centre optical fiber thermocouple being placed in sample solution (about 1/5-1/4) on the low side and higher, open endoscope simultaneously; Reduce conductor temperature (-6 DEG C), turn-on voltage transmitter, setting electric-field intensity is 200V/cm, when optical fiber thermocouple demonstrate inflection temperature (i.e. nucleation temperature) change time, high electric fields is to 1000V/cm immediately, when endoscope demonstrate about 40% in crystalline solid state, when upper strata thermocouple displays temperature is about-3.6 DEG C (i.e. freezing point temperature) simultaneously, temperature variation curve tends to be steady state, represents and has concentrated; Then directly open concentrate and flow out valve, obtain concentrated osmanthus taste Lychee juice, after aseptic pack, as-18 ~-20 DEG C of freezer cold storage.Gained osmanthus taste inspissated juice, concentration of soluble solids is 22 ° of brix, and the order of magnitude of microorganism comparatively original fruit juice about reduces 10
6, the activity nothing of polyphenol oxidase, peroxidase substantially, concentration of soluble solids is carried and embedded to ice crystal secretly is 0.3 ° of about brix; Comparatively be used alone semiconductor flat board freezing, microorganism killing aspect reduces 4 orders of magnitude, and enzyme aspect alive reduces 40%, and ice crystal is carried secretly and embedding aspect about reduces 2 ° of brix; And the osmanthus taste inspissated juice local flavor that this method obtains is dense, color and luster still tempting brilliant white.
Embodiment 2
The transformation DC electric field of the present embodiment assists the method improving fruit juice freezing concentrating quality, comprises the following steps:
Papaya takes from Period In Maoming business orchard, maturity 8 ~ 9 one-tenth.Refrigerate after harvesting in bubble chamber, be transported to laboratory in 6h, the fruit strictly selecting size, shape, color homogeneous is tested for fruit juice freezing concentrating.After pawpaw cleaning, after stripping and slicing, directly use colloid mill homogenate, then filter with fruit juice filter, obtain the Normal juice that solid content is 8.0 ° of brix, and be placed in 1 DEG C of freezer precooling.Open semi-conductor condensation recycle unit, set temperature is 1 DEG C, design temperature to be achieved after balance and stability, the papaya 10L getting precooling good is placed in sample cell, and the position of centre optical fiber thermocouple being placed in sample solution (about 1/5-1/4) on the low side and higher, open endoscope simultaneously; Reduce conductor temperature (-10 DEG C), turn-on voltage transmitter power, setting electric field is 150V/cm, when optical fiber thermocouple demonstrate inflection temperature (i.e. nucleation temperature) change time, high electric fields is to 500V/cm immediately, when endoscope demonstrate about 30% in crystalline solid state, when upper strata thermocouple displays temperature is about-1.8 DEG C (i.e. freezing point temperature) simultaneously, temperature variation curve tends to be steady state, represents and has concentrated; Then open concentrate and flow out valve, obtain concentrated papaya, after aseptic pack, as-18 ~-20 DEG C of freezer cold storage.Gained papaya inspissated juice, concentration of soluble solids is 20 ° of about brix, and microorganism comparatively original fruit juice reduces 10
7, concentration of soluble solids is carried and embedded to ice crystal secretly is 1.8 ° of about brix; Comparatively be used alone semiconductor flat board freezing, microorganism killing aspect reduces 5 orders of magnitude, and ice crystal is carried secretly and embedding aspect about reduces 4 ° of brix; And the papaya inspissated juice local flavor that this method obtains is dense, color and luster still presents tempting bright orange-yellow.
Embodiment 3
Zhanjiang business orchard taken from by blood orange, maturity 8 ~ 9 one-tenth.Refrigerate after harvesting in bubble chamber, be transported to laboratory in 6h, the fruit strictly selecting size, shape, color homogeneous is tested for fruit juice freezing concentrating.After orange peeling stripping and slicing, adopt the direct homogenate of colloid mill, then directly filter with fruit juice filter, obtain the Normal juice that solid content is 13.0 ° of brix, and be placed in 2 DEG C of freezer precoolings.Open semi-conductor condensation recycle unit, set temperature is 2 DEG C, design temperature to be achieved after balance and stability, the blood orange juice 10L getting precooling good is placed in sample cell, and the position of centre optical fiber thermocouple being placed in sample solution (about 1/5-1/4) on the low side and higher, open endoscope simultaneously; Reduce conductor temperature (-20 DEG C), turn-on voltage transmitter power, setting electric field is 50V/cm, when optical fiber thermocouple demonstrate inflection temperature (i.e. nucleation temperature) change time, high electric fields is to 250V/cm immediately, when endoscope demonstrate about 20% in crystalline solid state, when upper strata thermocouple displays temperature is about-4.9 DEG C (i.e. freezing point temperature) simultaneously, temperature variation curve tends to be steady state, represents and has concentrated; Then open concentrate and flow out valve, obtain concentrated blood orange juice, after aseptic pack, as-18 ~-20 DEG C of freezer cold storage.Gained blood orange inspissated juice, concentration of soluble solids is 30 ° of brix, and the order of magnitude of microorganism comparatively original fruit juice reduces 10
7, the activity nothing of pectase and peroxidase substantially, concentration of soluble solids is carried and embedded to ice crystal secretly is 4.1 ° of about brix; Comparatively be used alone semiconductor flat board freezing, microorganism killing aspect reduces 5 orders of magnitude, and enzyme aspect alive about reduces 60%, and ice crystal is carried secretly and embedding aspect about reduces 8 ° of brix; And the concentrated red orange juice flavor that this method obtains is dense, color and luster still tempting redness.
Above-described embodiment is the present invention's preferably embodiment; but embodiments of the present invention are not limited by the examples; change, the modification done under other any does not deviate from Spirit Essence of the present invention and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (7)
1. transformation DC electric field assists the method improving fruit juice freezing concentrating quality, it is characterized in that, comprises the following steps: after fruit juice being placed in freezer precooling; Open condensation cycle equipment to cool, make the temperature of sample cell consistent with the temperature of freezer, then fruit juice is placed in sample cell, be cooled to the electric field treatment that-5 ~-20 DEG C also give 50 ~ 200V/cm simultaneously; After fruit juice generation nucleation, increase voltage is 250 ~ 1000V/cm, carries out fruit juice crystallization freezing and concentrates, until freeze concentration completes, last Separation of Solid and Liquid, sterile filling obtain concentrate.
2. transformation DC electric field according to claim 1 assists the method improving fruit juice freezing concentrating quality, it is characterized in that, described in be placed in freezer precooling, be specially:
Be placed in the freezer precooling that temperature is 1-2 DEG C.
3. transformation DC electric field according to claim 1 assists the method improving fruit juice freezing concentrating quality, and it is characterized in that, described fruit juice is the fruit juice without sterilization processing.
4. transformation DC electric field according to claim 1 assists the method improving fruit juice freezing concentrating quality, and it is characterized in that, described Separation of Solid and Liquid process, after referring to that freeze concentration completes, directly open side valve bottom sample cell, concentrate flows out.
5. transformation DC electric field according to claim 1 assists the method improving fruit juice freezing concentrating quality, and it is characterized in that, described fruit juice is obtained by following methods:
Fruit, through peeling, stoning, making beating, enzymolysis, filters, after clarification, obtains fruit juice.
6. transformation DC electric field according to claim 5 assists the method improving fruit juice freezing concentrating quality, and it is characterized in that, step (3) described making beating, is specially: adopt colloid mill homogenate.
7. transformation DC electric field according to claim 5 assists the method improving fruit juice freezing concentrating quality, and it is characterized in that, step (4) described enzymolysis, is specially: in fruit juice, add pectase carry out enzymolysis.
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PCT/CN2014/093072 WO2016029589A1 (en) | 2014-08-29 | 2014-12-04 | Method for improving freeze concentration quality of fruit juice with the assistance of variable-voltage direct-current electric field |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108477441A (en) * | 2018-05-28 | 2018-09-04 | 新疆农业大学 | A kind of continuous freezing prepares the device and method of inspissated juice |
CN109380628A (en) * | 2018-10-15 | 2019-02-26 | 内江学农泰科技有限公司 | A kind of concentration juice and its processing method |
CN110050914A (en) * | 2018-12-24 | 2019-07-26 | 广东省农业科学院蚕业与农产品加工研究所 | A kind of electric field-assisted improves the method and device of hydrate inspissated juice quality |
CN110050915A (en) * | 2018-12-24 | 2019-07-26 | 广东省农业科学院蚕业与农产品加工研究所 | A kind of method and apparatus that magnetic field auxiliary improves fruit juice freezing concentrating quality |
CN112400973A (en) * | 2020-11-06 | 2021-02-26 | 温州大学 | Aquatic product rapid freezing method based on electric field synergy |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108477441A (en) * | 2018-05-28 | 2018-09-04 | 新疆农业大学 | A kind of continuous freezing prepares the device and method of inspissated juice |
CN109380628A (en) * | 2018-10-15 | 2019-02-26 | 内江学农泰科技有限公司 | A kind of concentration juice and its processing method |
CN110050914A (en) * | 2018-12-24 | 2019-07-26 | 广东省农业科学院蚕业与农产品加工研究所 | A kind of electric field-assisted improves the method and device of hydrate inspissated juice quality |
CN110050915A (en) * | 2018-12-24 | 2019-07-26 | 广东省农业科学院蚕业与农产品加工研究所 | A kind of method and apparatus that magnetic field auxiliary improves fruit juice freezing concentrating quality |
CN110050914B (en) * | 2018-12-24 | 2022-05-13 | 广东省农业科学院蚕业与农产品加工研究所 | Method and device for improving quality of hydrate concentrated juice with assistance of electric field |
CN110050915B (en) * | 2018-12-24 | 2022-06-14 | 广东省农业科学院蚕业与农产品加工研究所 | Method and device for improving fruit juice freeze concentration quality with assistance of magnetic field |
CN112400973A (en) * | 2020-11-06 | 2021-02-26 | 温州大学 | Aquatic product rapid freezing method based on electric field synergy |
CN112400973B (en) * | 2020-11-06 | 2023-06-27 | 温州大学 | Aquatic product rapid freezing method based on electric field cooperation |
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WO2016029589A1 (en) | 2016-03-03 |
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