CN104206503A - Livestock carcass cleaning system - Google Patents

Livestock carcass cleaning system Download PDF

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Publication number
CN104206503A
CN104206503A CN201410532801.2A CN201410532801A CN104206503A CN 104206503 A CN104206503 A CN 104206503A CN 201410532801 A CN201410532801 A CN 201410532801A CN 104206503 A CN104206503 A CN 104206503A
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CN
China
Prior art keywords
shower
showering
livestock carcass
tunnel
nozzle
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Granted
Application number
CN201410532801.2A
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Chinese (zh)
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CN104206503B (en
Inventor
潘满
王洪燕
王征
刘艳丽
李阳阳
王丽红
李鑫熠
陈建平
叶金鹏
王子戡
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CHINA PACKAGING & FOOD MACHINERY Co Ltd
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CHINA PACKAGING & FOOD MACHINERY Co Ltd
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Priority to CN201410532801.2A priority Critical patent/CN104206503B/en
Publication of CN104206503A publication Critical patent/CN104206503A/en
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Abstract

The invention discloses a livestock carcass cleaning system. Showering supports are arranged on two sides in a showering room respectively, a livestock showering tunnel is formed between the showering supports on the two sides, a livestock conveyor rail is arranged above the showering tunnel, a plurality of showering sprayers are arranged on the showering supports at intervals and respectively connected with a main water pipeline through branch pipelines, a non-contact sensor is arranged at an entrance of the showering tunnel, control valves are arranged on the branch pipelines connected with the showering sprayers in a one-to-one corresponding manner respectively, the showering sprayers are arranged downwards in a layered manner along a livestock carcass running direction, at least one showering sprayer is arranged in each layered arrangement, and the showering sprayers positioned in an upper layered arrangement are closer to the entrance of the showering tunnel as compared with the showering sprayers positioned in a next layered arrangement. The showering sprayers are obliquely arranged in a layered manner, the upper portion of a carcass is firstly cleaned, the lower portion of the carcass is gradually flushed and cannot be secondarily polluted by upper sewage, and cleaning effects cannot be affected.

Description

A kind of livestock carcass purging system
Technical field
The present invention relates to livestock carcass cleaning and sterilizing technical field, particularly a kind of livestock carcass purging system.
Background technology
At present traditional livestock carcass cleaning sterilizing device is horizontally disposed a few drainpipe from top to bottom, the upper and lower synchronous developing of trunk.There is following technical problem in this cleaning way:
1, spray water for cleaning amount is large, causes water resource waste;
2,, when spray cleans, top is rinsed sewage and is flow to the secondary pollution that trunk bottom appearance causes bottom trunk, and trunk bottom cannot be rinsed well completely.
Chinese patent literature CN 102626127A discloses the rear animals trunk overflow cascade washers of a kind of government official, belongs to the facility technology field of butchering.Comprise a pair of shower room that faces each other and arrange and maintain each other the capable Mobile Communication of animals trunk road, be provided with one group of shower frame at the length direction of a pair of shower room and in the position facing each other or in the position of staggering each other with interval state pivot, be furnished with the spray head communicating with the shower frame chamber of shower frame at the interval, top of each shower frame, and be provided with a shower frame pivot in the bottom of each shower room, this shower frame pivot is connected with described shower frame; One power drive mechanism, this power drive mechanism is arranged on the below of selecting a shower room of appointing in described a pair of shower room, and is in transmission connection with the each shower frame pivot on described a pair of shower room.Although be also provided with the structure of multi-step spray in above-mentioned patent documentation, while there is upper strata spray, can affect the spraying effect of lower floor, exist water consumption large, serious waste water resource.
Chinese patent literature CN 201839749 discloses a kind of Novel automatic cleaning device for livestock carcass, comprise housing, spray header and fan type water spraying head, spray header is horizontally fixed on the left and right sides in housing, is divided into three groups of upper, middle and lower, on every spray header, connects fan type water spraying head.On every group of spray header, be provided with a magnetic valve, magnetic valve connects PLC controller; Every spray header connects the eccentric wheel of electric reducer by rocking arm, connecting rod.Although above-mentioned patent documentation is opened according to sequencing at times by the each fountain head of PLC programme-control, but two spray headers in same group are controlled by a magnetic valve,, there is the shortcoming that water consumption is large in the spraying effect that can affect lower floor while therefore also there is upper strata spray.
Summary of the invention
When preventing from cleaning livestock carcass from top to bottom, livestock carcass bottom is subject to the impact of trunk top sewage, the invention provides a kind of livestock carcass purging system simultaneously.
Described technical scheme is as follows:
A kind of livestock carcass purging system, comprise a shower room, water main road and PLC controller, in described shower room, both sides are respectively equipped with shower support, described in both sides, between shower support, form domestic animal shower tunnel, the top in described shower tunnel is provided with domestic animal delivery track, on described shower support, be interval with multiple shower shower nozzles, multiple described shower shower nozzles are connected with described water main road respectively by branch line, the porch in described shower tunnel is provided with noncontacting proximity sensor, on the multiple branch lines that connect one to one with multiple described shower shower nozzles, be respectively equipped with a control valve, described noncontacting proximity sensor and control valve are electrically connected with described PLC controller respectively, multiple described shower shower nozzles are descending hierarchal arrangement along livestock carcass traffic direction, in each hierarchal arrangement, be at least provided with a described shower shower nozzle, the shower shower nozzle that is positioned at a hierarchal arrangement is the entrance near described shower tunnel compared with the shower shower nozzle of next hierarchal arrangement.
The described shower shower nozzle of described each hierarchal arrangement is at least provided with two, and the multiple described shower shower nozzle of same hierarchal arrangement is positioned in same level.
Described shower support is obliquely installed along livestock carcass traffic direction is descending, and described shower shower nozzle is fixed along the described shower support tilting.
On described water main road, connect one for regulating the heat-exchanger rig of described water main road output water temperature.
Described heat-exchanger rig is shell-and-tube heat exchanger, and described control valve is solenoid electric valve.
The top of described shower room is provided with an exhaust apparatus, and it comprises hood and blast pipe, and described blast pipe is arranged at the upper side of described hood, and the upper side size of described hood is less than its open lower side size.
Described shower shower nozzle is double-swirl spray nozzle structure, and it is fixed on described shower support by connector.
The beneficial effect of technical scheme provided by the present invention is:
(1) the shower shower nozzle that the present invention adopts is layering oblique arrangement, first cleans trunk top when water spray, progressively rinses trunk bottom along with trunk advances, and ensures that Bu Shou top, the bottom sewage secondary of trunk pollutes, and avoids affecting cleaning performance; Simultaneously; the present invention adopts noncontacting proximity sensor and magnetic valve; control whole water spray process by PLC; can regulate water spray interval according to friction speed; not only can protect trunk can not damage because heat water-spraying's overlong time causes trunk; can also then not spray water in interim and trunk, reach water-saving object.
(2) shower spray nozzle of the present invention adopts double-swirl spray nozzle structure, ensures that shower shower nozzle goes out aqueous dispersion and is intensive water column ejection, and can not reduce flushing pressure, ensures cleaning performance, using water wisely.
(3) the present invention adopts screw pipe shell-and-tube heat exchanger to heat, the steam distance of flowing through in heat-exchanging tube bundle, and the latent heat of vaporization in steam fully discharges, and keeps larger degree of supercooling, need not pass through secondary heat exchange, saves a large amount of steam; Meanwhile, can switch spray hot water and normal-temperature water by switch heat exchanger, the spray hot water sterilization cleaning performance that reaches a high temperature, spray normal-temperature water can reach cleaning performance.
Brief description of the drawings
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is livestock carcass purging system structure chart provided by the present invention;
Fig. 2 is the another kind of distribution schematic diagram of livestock carcass shower shower nozzle;
Fig. 3 is the hood working state schematic representation in Fig. 1;
Fig. 4 a to Fig. 4 c is livestock carcass cleaning state diagram;
Fig. 5 is the structural representation of the shower nozzle of shower shown in Fig. 1.
In figure:
1-PLC controller; 2-water main road; 3-exhaust apparatus, 31-hood, 32-blast pipe; 4-shower room; 5-delivery track; 6-shower support; 7-branch line; 8-heat-exchanger rig; 9-control valve; 10-shower shower nozzle, 101-shower, 102-filter, 103-sealing ring, 104-spiral nozzle; 11-connector; 12-flexible pipe.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
As shown in Figure 1, the invention provides a kind of livestock carcass purging system, comprise a shower room, water main road and PLC controller, in shower room, both sides are respectively equipped with shower support, between the shower support of both sides, form domestic animal shower tunnel, be positioned at the centre of shower room, above shower tunnel, be provided with domestic animal delivery track, livestock carcass can be realized to conveying limit, front and being cleaned by delivery track, on shower support, be interval with multiple shower shower nozzles, multiple shower shower nozzles are connected with water main road respectively by branch line, porch in shower tunnel is provided with noncontacting proximity sensor, whether arrive porch for detection of livestock carcass, on the multiple branch lines that connect one to one with multiple shower shower nozzles, be respectively equipped with a control valve, for the independent unlatching of controlling shower shower nozzle, a corresponding control valve of shower shower nozzle, the control valve here adopts solenoid electric valve, noncontacting proximity sensor and control valve are electrically connected with PLC controller respectively, when detecting livestock carcass, noncontacting proximity sensor enters the entrance in shower tunnel, signal can be transferred to PLC controller, PLC controller is controlled the unlatching of control valve successively, wherein multiple shower shower nozzle of the present invention is descending hierarchal arrangement along livestock carcass traffic direction, in each hierarchal arrangement, be at least provided with a shower shower nozzle, the shower shower nozzle that is positioned at a hierarchal arrangement is the entrance near shower tunnel compared with the shower shower nozzle of next hierarchal arrangement.Which shower shower nozzle livestock carcass is delivered near, and PLC controller can be controlled this shower shower nozzle and open, and near livestock carcass is delivered to next shower shower nozzle time, a upper shower shower nozzle stops spray, and controls next shower shower nozzle and open.The like, until livestock carcass has rinsed from top to bottom successively.
The present invention can at least be provided with two shower shower nozzles in each hierarchal arrangement, and multiple shower shower nozzles of same hierarchal arrangement are positioned in same level, and its arrangement mode as shown in Figure 2.In Fig. 2, be provided with altogether five layerings, be provided with two shower shower nozzles in each hierarchal arrangement, these two shower shower nozzles are positioned at sustained height.Can carry out according to the size of livestock carcass so the repeatedly cleaning of sustained height position, make to clean more thorough.
In Fig. 1, adopt another discharging modes, described shower support is obliquely installed along livestock carcass traffic direction is descending, and shower shower nozzle is fixed along the described shower support tilting.
In addition, clean in order to realize high-temperature sterilization, on water main road, connect one for regulating the heat-exchanger rig of water main road output water temperature.Described control valve adopts solenoid electric valve, heat-exchanger rig adopts screw pipe shell-and-tube heat exchanger (JAD heat exchanger), the spiral winding structure that it is unique, steam is flowed through apart from longer in heat-exchanging tube bundle, the latent heat of vaporization in steam fully discharges, keep larger degree of supercooling, need not pass through secondary heat exchange, save a large amount of steam.The compositions such as heat-exchanger rig mainly comprises heat exchanger, loads in mixture temperature-sensing valve, steam trap connection, circulating pump, pressure, thermometric instrument, thermodynamic equilibrium device, intelligent temperature controller, TD400C display screen, PLC, can ensure that leaving water temperature is at 82 DEG C.
As shown in Figure 1, be divided into five group of branches pipelines by water main road through heat-exchanger rig.Branch line end is fixed on shower support and is connected to shower shower nozzle.Hood is installed at top at shower room, and the tracheae that runs in above steam discharge cover is discharged steam outside workshop via gland steam exhauster.Hood working state schematic representation as shown in Figure 3, the upper side size of hood is less than its open lower side size, steam discharge cover sidewall is with angle, the condensed water producing in steam discharge process can be flow on ground along sloped sidewall, hood can be effectively discharged into the steam producing in shower process outdoor by steam exhaust device.
As shown in Figure 5, in shower tunnel wherein, the nozzle of shower shower nozzle adopts special shape, it is double-swirl spray nozzle structure, be fixed on shower support 6 by connector 11, flexible pipe 12 is wherein connected with shower 101, on shower 101, be provided with two spiral nozzles 104, two spiral nozzles 104 have formed double-swirl spray nozzle structure, between shower 101 and spiral nozzle 104, be provided with filter 102 and sealing ring 103, can filter the foreign matter in shower water, ensure the spray pressure of spiral nozzle simultaneously.
Ensure that shower shower nozzle goes out aqueous dispersion and is intensive water column ejection and can not reduce flushing pressure, ensure cleaning performance, avoid affecting this position meat because of a position of one long-time flushing of water column simultaneously; At shower tunnel portal equipped with non-contact sensor, on each branch line, magnetic valve is installed, and control whole water spray process by PLC, can regulate water spray interval according to different transporting velocities like this, ensure that livestock carcass can be surperficial not impaired because hot water sprays for a long time sterilization.PLC controller is together with the whole course of work of noncontacting proximity sensor control simultaneously, in the time that transfer matic is transported to outside this shower tunnel by livestock carcass, import department's noncontacting proximity sensor can sense livestock carcass and signal is transferred to PLC controller, in the time that livestock carcass continues to nozzle position along with delivery track, shower nozzle is sprayed water successively according to the instruction of PLC controller.In the time that livestock carcass leaves purging system, whole shower shower nozzles quit work, and wait for the arrival of next livestock carcass, can within interval time, stop like this water spray, reach using water wisely.
Specific works process, as shown in Fig. 4 a to Fig. 4 c, describes as an example of sheep and goat carcass example below.
As shown in Fig. 4 a, when sheep and goat carcass does not sense signal along with delivery track moves to edge, shower tunnel and sensor, the shower shower nozzle on shower support is all not in running order.
As shown in Figure 4 b, the sensor sensing in shower tunnel outside sends signal during to sheep and goat carcass, PLC controller is according to first group of shower nozzle of signal controlling according to the time point water spray of setting, and sheep and goat carcass is along with delivery track advances, and follow-up shower shower nozzle was sprayed water successively according to the time of setting.
As shown in Fig. 4 c, sheep and goat carcass is along with delivery track moves to opposite side edge, shower tunnel, and after sheep and goat carcass shower, each shower shower nozzle stops water spray, and all shower shower nozzle, in off position, is waited for next sheep and goat carcass.
The invention described above embodiment sequence number, just to describing, does not represent the quality of embodiment.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.

Claims (7)

1. a livestock carcass purging system, comprise a shower room, water main road and PLC controller, in described shower room, both sides are respectively equipped with shower support, described in both sides, between shower support, form domestic animal shower tunnel, the top in described shower tunnel is provided with domestic animal delivery track, on described shower support, be interval with multiple shower shower nozzles, multiple described shower shower nozzles are connected with described water main road respectively by branch line, it is characterized in that, the porch in described shower tunnel is provided with noncontacting proximity sensor, on the multiple branch lines that connect one to one with multiple described shower shower nozzles, be respectively equipped with a control valve, described noncontacting proximity sensor and control valve are electrically connected with described PLC controller respectively, multiple described shower shower nozzles are descending hierarchal arrangement along livestock carcass traffic direction, in each hierarchal arrangement, be at least provided with a described shower shower nozzle, the shower shower nozzle that is positioned at a hierarchal arrangement is the entrance near described shower tunnel compared with the shower shower nozzle of next hierarchal arrangement.
2. livestock carcass purging system according to claim 1, is characterized in that, the described shower shower nozzle of described each hierarchal arrangement is at least provided with two, and the multiple described shower shower nozzle of same hierarchal arrangement is positioned in same level.
3. livestock carcass purging system according to claim 1, is characterized in that, described shower support is obliquely installed along livestock carcass traffic direction is descending, and described shower shower nozzle is fixed along the described shower support tilting.
4. according to the arbitrary described livestock carcass purging system of claim 1-3, it is characterized in that, on described water main road, connect one for regulating the heat-exchanger rig of described water main road output water temperature.
5. livestock carcass purging system according to claim 4, is characterized in that, described heat-exchanger rig is shell-and-tube heat exchanger, and described control valve is solenoid electric valve.
6. livestock carcass purging system according to claim 5, it is characterized in that, the top of described shower room is provided with an exhaust apparatus, and it comprises hood and blast pipe, described blast pipe is arranged at the upper side of described hood, and the upper side size of described hood is less than its open lower side size.
7. livestock carcass purging system according to claim 6, is characterized in that, described shower shower nozzle is double-swirl spray nozzle structure, and it is fixed on described shower support by connector.
CN201410532801.2A 2014-10-10 2014-10-10 A kind of livestock carcass purging system Active CN104206503B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107094854A (en) * 2017-03-29 2017-08-29 莆田市秀屿区睿思海洋渔业有限公司 A kind of machine for cleaning abalone

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Publication number Priority date Publication date Assignee Title
EP1787519A1 (en) * 2005-11-18 2007-05-23 Meyn Food Processing Technology B.V. Scalding apparatus
KR200438320Y1 (en) * 2006-12-11 2008-02-04 주식회사 모란식품 Jet system of warm water for dispose poultry
CN201839749U (en) * 2010-09-13 2011-05-25 杨海源 Novel automatic cleaning device for livestock carcass
US8012002B2 (en) * 2009-05-21 2011-09-06 Cargill, Incorporated Animal cleaning system
CN102626127A (en) * 2012-04-20 2012-08-08 常熟市屠宰成套设备厂有限公司 Post-slaughtered cattle carcass rinsing device
US20120282851A1 (en) * 2004-01-08 2012-11-08 Ecolab Usa Inc. Apparatus and method for cleaning poultry
CN103651174A (en) * 2012-09-17 2014-03-26 天津市中兴生物工程研究所 Spraying device for livestock
CN204157550U (en) * 2014-10-10 2015-02-18 中国包装和食品机械有限公司 A kind of livestock carcass purging system

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120282851A1 (en) * 2004-01-08 2012-11-08 Ecolab Usa Inc. Apparatus and method for cleaning poultry
EP1787519A1 (en) * 2005-11-18 2007-05-23 Meyn Food Processing Technology B.V. Scalding apparatus
KR200438320Y1 (en) * 2006-12-11 2008-02-04 주식회사 모란식품 Jet system of warm water for dispose poultry
US8012002B2 (en) * 2009-05-21 2011-09-06 Cargill, Incorporated Animal cleaning system
CN201839749U (en) * 2010-09-13 2011-05-25 杨海源 Novel automatic cleaning device for livestock carcass
CN102626127A (en) * 2012-04-20 2012-08-08 常熟市屠宰成套设备厂有限公司 Post-slaughtered cattle carcass rinsing device
CN103651174A (en) * 2012-09-17 2014-03-26 天津市中兴生物工程研究所 Spraying device for livestock
CN204157550U (en) * 2014-10-10 2015-02-18 中国包装和食品机械有限公司 A kind of livestock carcass purging system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107094854A (en) * 2017-03-29 2017-08-29 莆田市秀屿区睿思海洋渔业有限公司 A kind of machine for cleaning abalone

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