CN104201849A - Separable transformer type double-stator brushless double-fed motor - Google Patents
Separable transformer type double-stator brushless double-fed motor Download PDFInfo
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Abstract
本发明公开了一种可分离变压器式双定子无刷双馈电机,一种可分离变压器式双定子无刷双馈电机,由外至内依次包括外定子、杯型转子、内定子和转轴;外定子、杯型转子和内定子同轴且相互独立,转子固定在转轴上;外定子与杯型转子之间设有外气隙,转子与内定子之间设有内气隙;本发明的可分离变压器式双定子无刷双馈电机是一种基于有刷双馈电机运行原理,通过结构等效而提出的新型电机结构。转子内层与内定子组成的可分离式变压器将双馈电机的转子电流、电压以非接触方式传输到内定子侧,从而完全实现有刷双馈电机的功能,但取消了有刷双馈电机中可靠性低、需要定期维护的电刷滑环,因而在高可靠性、免维护、低成本变频调速场合有很好的应用价值。
The invention discloses a separable transformer-type double-stator brushless double-fed motor. A separable transformer-type double-stator brushless double-fed motor comprises an outer stator, a cup-shaped rotor, an inner stator and a rotating shaft in sequence from outside to inside; The outer stator, the cup-shaped rotor and the inner stator are coaxial and independent of each other, and the rotor is fixed on the rotating shaft; an outer air gap is provided between the outer stator and the cup-shaped rotor, and an inner air gap is provided between the rotor and the inner stator; the present invention Separable transformer double-stator brushless double-fed motor is a new type of motor structure based on the operating principle of brushed double-fed motor through structural equivalence. The separable transformer composed of the inner layer of the rotor and the inner stator transmits the rotor current and voltage of the doubly-fed motor to the inner stator side in a non-contact manner, thereby fully realizing the function of the brush doubly-fed motor, but canceling the brush doubly-fed motor It is a brush slip ring with low reliability and needs regular maintenance, so it has a good application value in high reliability, maintenance-free, low-cost frequency conversion speed regulation occasions.
Description
技术领域technical field
本发明涉及无刷电机领域,具体涉及一种可分离变压器式双定子无刷双馈电机。The invention relates to the field of brushless motors, in particular to a double-stator brushless double-fed motor with separable transformers.
背景技术Background technique
传统双馈电机为绕线转子异步电机,转子绕组随转子旋转,必须使用电刷滑环将旋转绕组中的电压电流以传导方式引出。从而使双馈电机具有两个电端口,一个机械端口,具有良好的变频调速性能,在兆瓦级风力发电系统和高性能驱动中应用广泛。但电刷滑环的存在导致电机可靠性差,维护成本高。有刷双馈电机的去电刷化一直是人们研究的焦点。The traditional doubly-fed motor is a wound-rotor asynchronous motor, and the rotor winding rotates with the rotor. The voltage and current in the rotating winding must be led out by conduction through the use of brush slip rings. Therefore, the doubly-fed motor has two electrical ports and one mechanical port, has good frequency conversion and speed regulation performance, and is widely used in megawatt-level wind power generation systems and high-performance drives. However, the existence of the brush slip ring leads to poor reliability of the motor and high maintenance costs. The de-energization and brushing of brushed doubly-fed motors has always been the focus of people's research.
专利公布号CN102163896A给出一种无刷双馈电机,其定子和转子铁心靠近气隙的表面都冲有沿轴向和圆周方向的线槽。平行于轴线的线槽内放置功率绕组,平行于圆周方向的线槽内放置控制绕组。定子功率绕组和转子功率绕组构成绕线异步电机子系统,实现机电能量转换;定子控制绕组和转子控制绕组构成变压器子系统,实现转子功率绕组外加励磁电源频率和幅值的无刷调节功能。但由于定子铁心和转子铁心被功率绕组磁场和控制绕组磁场复用,铁心容易饱和。一旦铁心饱和,功率绕组和控制绕组之间将会相互耦合,增加控制难度。其次,由于平行于轴线方向线槽的存在,控制绕组磁场沿圆周方向分布不再均匀,而是与转子和定子之间的相对位置有关。在转子旋转时,变压器子系统会产生一个周期性转矩分量,恶化电机的转矩输出。同时,轴向线槽会使等效气隙长度增加,降低变压器子系统的传输能力。Patent Publication No. CN102163896A provides a brushless doubly-fed motor, the surface of the stator and the rotor core close to the air gap are punched with slots along the axial direction and the circumferential direction. The power winding is placed in the slot parallel to the axis, and the control winding is placed in the slot parallel to the circumferential direction. The stator power winding and the rotor power winding constitute the winding asynchronous motor subsystem to realize electromechanical energy conversion; the stator control winding and the rotor control winding constitute the transformer subsystem to realize the brushless adjustment function of the frequency and amplitude of the excitation power supply applied to the rotor power winding. However, since the stator core and the rotor core are multiplexed by the power winding magnetic field and the control winding magnetic field, the iron core is easily saturated. Once the iron core is saturated, the power winding and the control winding will be coupled to each other, increasing the difficulty of control. Secondly, due to the existence of slots parallel to the axial direction, the distribution of the magnetic field of the control winding along the circumferential direction is no longer uniform, but is related to the relative position between the rotor and the stator. As the rotor spins, the transformer subsystem generates a periodic torque component that degrades the motor's torque output. At the same time, the axial slot will increase the equivalent air gap length and reduce the transmission capacity of the transformer subsystem.
发明内容Contents of the invention
发明目的:为了解决传统双馈电机存在电刷滑环的问题,将非接触式电能传输领域中的可分离式变压器引入双馈电机,提出一种可分离变压器式双定子无刷双馈电机,解决了现有技术的不足。Purpose of the invention: In order to solve the problem of brush slip rings in traditional doubly-fed motors, a separable transformer in the field of non-contact power transmission is introduced into doubly-fed motors, and a separable transformer-type double-stator brushless doubly-fed motor is proposed. The deficiencies of the prior art are solved.
技术方案:一种可分离变压器式双定子无刷双馈电机,其特征在于,由外至内依次包括外定子、杯型转子、内定子和转轴;外定子、杯型转子和内定子同轴且相互独立,所述转子固定在转轴上;外定子与杯型转子之间设有外气隙,转子与内定子之间设有内气隙;Technical solution: A separable transformer-type double-stator brushless double-fed motor, which is characterized in that it includes an outer stator, a cup-shaped rotor, an inner stator, and a rotating shaft from the outside to the inside; the outer stator, the cup-shaped rotor, and the inner stator are coaxial And independent of each other, the rotor is fixed on the rotating shaft; an outer air gap is provided between the outer stator and the cup-shaped rotor, and an inner air gap is provided between the rotor and the inner stator;
外定子由外至内依次包括外定子铁心和外定子绕组;The outer stator includes the outer stator core and the outer stator winding from the outside to the inside;
杯型转子由外至内依次包括转子外层铁心、转子轴向支撑和转子内层铁心;转子外层铁心中包括嵌入外转子铁心的转子外层绕组;转子内层铁心中包括嵌入外转子铁心的转子内层绕组;The cup-shaped rotor includes the outer core of the rotor, the axial support of the rotor and the inner core of the rotor in sequence from the outside to the inside; the outer core of the rotor includes the outer winding of the rotor embedded in the outer rotor core; the inner core of the rotor includes The rotor inner winding;
内定子由外至内依次包括内定子绕组和内定子铁心;The inner stator includes the inner stator winding and the inner stator core sequentially from outside to inside;
其中,外定子绕组和转子外层绕组沿轴向布置,为2p极分布式绕组;内定子绕组和转子内层绕组为环形集中式绕组,沿圆周方向布置;外定子绕组和内定子绕组分别为电机的两个馈电端口;外定子铁心和转子外层铁心沿轴向均匀开槽,内定子铁心和转子内层铁心沿圆周方向均匀开槽,该槽与轴同心。Among them, the outer stator winding and the outer winding of the rotor are arranged along the axial direction, which is a 2p pole distributed winding; the inner stator winding and the inner winding of the rotor are annular concentrated windings, arranged along the circumferential direction; the outer stator winding and the inner stator winding are respectively The two feed ports of the motor; the outer stator core and rotor outer core are evenly slotted along the axial direction, and the inner stator core and rotor inner core are evenly slotted along the circumferential direction, and the slots are concentric with the shaft.
具体的,所述无刷双馈电机转速由两套定子绕组的电频率和极对数共同决定,两套定子绕组分别是内定子绕组和外定子绕组;通过改变一套绕组或两套绕组的电频率实现电机转速调节。Specifically, the speed of the brushless doubly-fed motor is jointly determined by the electrical frequency and the number of pole pairs of the two sets of stator windings. The two sets of stator windings are respectively the inner stator winding and the outer stator winding; Electric frequency realizes motor speed adjustment.
具体的,可分离变压器式双定子无刷双馈电机的转速nr与内定子绕组中电流的频率fp、外定子绕组和中电流的频率fq满足关系式:Specifically, the speed n r of the separable transformer-type double-stator brushless doubly-fed motor, the frequency f p of the current in the inner stator winding, and the frequency f q of the outer stator winding and the middle current satisfy the relationship:
式中,p为磁极对数。In the formula, p is the number of magnetic pole pairs.
具体的,所述转子轴向支撑为杯形机械支撑装置。Specifically, the axial support of the rotor is a cup-shaped mechanical support device.
有益效果:Beneficial effect:
本发明的可分离变压器式双定子无刷双馈电机是一种基于有刷双馈电机运行原理,通过结构等效而提出的新型电机结构。将非接触式电能传输领域中的可分离式变压器引入双馈电机,转子内层与内定子组成的可分离式变压器将双馈电机的转子电流、电压以非接触方式传输到内定子侧,从而完全实现有刷双馈电机的功能,但取消了有刷双馈电机中可靠性低、需要定期维护的电刷滑环,仅通过改变定子绕组的电频率就可以灵活实现电机转速调节。因而在高可靠性、免维护、低成本变频调速场合有很好的应用价值。The separable transformer-type double-stator brushless doubly-fed motor of the present invention is a novel motor structure based on the operation principle of the brushed doubly-fed motor and proposed through structural equivalence. The separable transformer in the field of non-contact power transmission is introduced into the doubly-fed motor, and the separable transformer composed of the inner layer of the rotor and the inner stator transmits the rotor current and voltage of the doubly-fed motor to the inner stator side in a non-contact manner, thereby It fully realizes the functions of the brush double-fed motor, but cancels the brush slip ring in the brush double-fed motor which has low reliability and needs regular maintenance, and the motor speed can be adjusted flexibly only by changing the electrical frequency of the stator winding. Therefore, it has good application value in the occasions of high reliability, maintenance-free, and low-cost frequency conversion speed regulation.
传统的内定子铁心和转子内层铁心上开槽,为轴向槽,需要将硅钢片冲压或线切割成沿着圆周方向均匀开槽的叠片,然后沿着轴向定长或定数叠压成铁心。同时,轴向线槽会使等效气隙长度增加,降低变压器子系统的传输能力。而本发明采用沿圆周方向的开槽,只需将硅钢片冲压或线切割成内径不同的圆环,然后沿着轴向叠压形成铁心,工艺简单。而且,变压器初、次级之间切向力为零,不会产生额外的转矩脉动。The slots on the traditional inner stator core and rotor inner core are axial slots, and the silicon steel sheets need to be stamped or wire-cut into laminations that are evenly slotted along the circumferential direction, and then laminated along the axial direction with a fixed length or a fixed number into iron heart. At the same time, the axial slot will increase the equivalent air gap length and reduce the transmission capacity of the transformer subsystem. However, the present invention adopts slotting along the circumferential direction, and only needs to stamp or wire-cut the silicon steel sheets into rings with different inner diameters, and then stack them along the axial direction to form iron cores, and the process is simple. Moreover, the tangential force between the transformer primary and secondary is zero, and no additional torque ripple will be generated.
转子轴向支撑位于转子外层铁心与内层铁心之间,采用导磁、导电性能均不良但机械强度高的材料,如奥氏体不锈钢制成,兼起支撑和隔绝磁场的功能,因而功率绕组磁场和控制绕组磁场在空间上彼此隔离、功能上相互独立。同时由于采用双气隙结构,使得两层气隙的宽度可以分别设计,因为外层气隙用于机电能量转换,需要适当大一点(0.5-0.7mm)以减小转矩脉动;而内层气隙用于非接触式能量传输,需要尽可能小(0.3-0.5mm)以增大初、次级之间的耦合电感,提高能量传输效率。The axial support of the rotor is located between the outer core and the inner core of the rotor. It is made of materials with poor magnetic and conductive properties but high mechanical strength, such as austenitic stainless steel. It also supports and isolates the magnetic field. Therefore, the power The winding magnetic field and the control winding magnetic field are spatially isolated from each other and functionally independent of each other. At the same time, due to the double air gap structure, the width of the two air gaps can be designed separately, because the outer air gap is used for electromechanical energy conversion and needs to be appropriately larger (0.5-0.7mm) to reduce torque ripple; while the inner layer The air gap is used for non-contact energy transmission, and it needs to be as small as possible (0.3-0.5mm) to increase the coupling inductance between the primary and secondary and improve the energy transmission efficiency.
附图说明Description of drawings
图1为本发明的截面示意图。Fig. 1 is a schematic cross-sectional view of the present invention.
图2为本发明转子结构示意图。Fig. 2 is a schematic diagram of the structure of the rotor of the present invention.
图3为本发明内定子结构示意图。Fig. 3 is a schematic diagram of the structure of the inner stator of the present invention.
图中,1为外定子铁心,2为外定子绕组,3为转子外层铁心,4为转子外层绕组,5为转子轴向支撑,6为转子内层铁心,7为转子内层绕组,8为转子径向通风道,9为内定子铁心,10为内定子绕组,11为内定子径向通风道。In the figure, 1 is the outer stator core, 2 is the outer stator winding, 3 is the outer core of the rotor, 4 is the outer winding of the rotor, 5 is the axial support of the rotor, 6 is the inner core of the rotor, and 7 is the inner winding of the rotor. 8 is the rotor radial air duct, 9 is the inner stator core, 10 is the inner stator winding, and 11 is the inner stator radial air duct.
具体实施方式Detailed ways
下面结合附图对本发明做更进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings.
如图1所示,一种可分离变压器式双定子无刷双馈电机,由外至内依次包括外定子、杯型转子、内定子和转轴;外定子、杯型转子和内定子同轴且相互独立,所述转子固定在转轴上,作为电机的唯一的机械端口;外定子与杯型转子之间设有外气隙,转子与内定子之间设有内气隙;As shown in Figure 1, a separable transformer-type double-stator brushless double-fed motor includes an outer stator, a cup-shaped rotor, an inner stator, and a rotating shaft from the outside to the inside; the outer stator, the cup-shaped rotor, and the inner stator are coaxial and Independent of each other, the rotor is fixed on the rotating shaft as the only mechanical port of the motor; there is an outer air gap between the outer stator and the cup-shaped rotor, and an inner air gap between the rotor and the inner stator;
外定子由外至内依次包括外定子铁心1和外定子绕组2,外定子铁心由硅钢片叠压而成;The outer stator includes the outer stator core 1 and the outer stator winding 2 from the outside to the inside, and the outer stator core is made of laminated silicon steel sheets;
如图2所示,杯型转子由外至内依次包括转子外层铁心3、转子轴向支撑5和转子内层铁心6;转子外层铁心3中包括嵌入外转子铁心的转子外层绕组4;转子内层铁心6中包括嵌入外转子铁心的转子内层绕组7;转子外层绕组4和转子内层绕组7对应相相连。其中转子轴向支撑5为杯形机械支撑装置。转子内、外层铁心由硅钢片叠压而成。转子轴向支撑采用导电、导磁性能均不良,但机械强度高的材料制成,如奥氏体不锈钢。As shown in Figure 2, the cup-shaped rotor includes the rotor outer core 3, the rotor axial support 5 and the rotor inner core 6 from the outside to the inside; the rotor outer core 3 includes the rotor outer winding 4 embedded in the outer rotor core ; The rotor inner layer iron core 6 includes the rotor inner layer winding 7 embedded in the outer rotor iron core; the rotor outer layer winding 4 and the rotor inner layer winding 7 are correspondingly connected. The rotor axial support 5 is a cup-shaped mechanical support device. The inner and outer cores of the rotor are made of laminated silicon steel sheets. The axial support of the rotor is made of materials with poor electrical and magnetic properties but high mechanical strength, such as austenitic stainless steel.
如图3所示,内定子包括内定子铁心9,内定子铁心9中嵌入内定子绕组10,内定子铁心由硅钢片叠压而成;As shown in Fig. 3, the inner stator includes an inner stator core 9, an inner stator winding 10 is embedded in the inner stator core 9, and the inner stator core is formed by laminating silicon steel sheets;
如图2所示,转子内层铁心6上有两道贯穿转子内层铁心6的转子径向通风道8,该转子径向通风道8与轴向垂直。As shown in FIG. 2 , there are two rotor radial air passages 8 passing through the rotor inner iron core 6 on the rotor inner iron core 6 , and the rotor radial air passages 8 are perpendicular to the axial direction.
如图3所示,内定子铁心9上有两道贯穿内定子铁心9的内定子径向通风道11,该内定子径向通风道11与轴向垂直。As shown in FIG. 3 , there are two inner stator radial ventilation passages 11 passing through the inner stator core 9 on the inner stator core 9 , and the inner stator radial ventilation passages 11 are perpendicular to the axial direction.
其中,外定子绕组2和转子外层绕组4沿轴向布置,为2p极分布式绕组;内定子绕组10和转子内层绕组7为环形集中式绕组,沿圆周方向布置;外定子绕组2和内定子绕组10分别为电机的两个馈电端口;外定子铁心1和转子外层铁心3沿轴向均匀开槽,内定子铁心9和转子内层铁心6沿圆周方向均匀开槽,该槽与轴同心。Among them, the outer stator winding 2 and the rotor outer winding 4 are arranged axially, which are 2p pole distributed windings; the inner stator winding 10 and the rotor inner winding 7 are annular concentrated windings, arranged along the circumferential direction; the outer stator winding 2 and The inner stator windings 10 are respectively the two feed ports of the motor; the outer stator core 1 and the rotor outer core 3 are evenly slotted along the axial direction, and the inner stator core 9 and the rotor inner layer iron core 6 are evenly slotted along the circumferential direction. Concentric with axis.
该无刷双馈电机转速由两套定子绕组的电频率和极对数共同决定,两套定子绕组分别是内定子绕组10和外定子绕组2;通过改变一套绕组或两套绕组的电频率实现电机转速调节。电机的转速nr与内定子绕组10中电流的频率fp、外定子绕组2和中电流的频率fq满足关系式:The speed of the brushless double-fed motor is determined by the electrical frequency and the number of pole pairs of the two sets of stator windings. The two sets of stator windings are the inner stator winding 10 and the outer stator winding 2; Realize motor speed regulation. The rotational speed n r of the motor and the frequency f p of the current in the inner stator winding 10, and the frequency f q of the outer stator winding 2 and the middle current satisfy the relationship:
式中,p为磁极对数。In the formula, p is the number of magnetic pole pairs.
该转速公式与双馈电机的转速公式类似,不同之处在于,可分离式变压器只能传递交流电压、电流,而不能工作在同步转速电机转动时,This speed formula is similar to the speed formula of doubly-fed motor, the difference is that the separable transformer can only transmit AC voltage and current, but cannot work at synchronous speed When the motor rotates,
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
Claims (4)
Priority Applications (1)
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CN105743308A (en) * | 2016-04-18 | 2016-07-06 | 合肥工业大学 | High-power-density permanent magnet dual-stator brushless doubly-fed motor |
CN105914978A (en) * | 2016-04-18 | 2016-08-31 | 合肥工业大学 | Double-stator brushless double-feed motor |
CN110311486A (en) * | 2019-07-01 | 2019-10-08 | 东南大学 | A brushless doubly-fed motor double-cage rotor and connecting method for guide bars |
CN110620484A (en) * | 2018-06-20 | 2019-12-27 | 李伟 | Double-air-gap motor |
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CN110311486A (en) * | 2019-07-01 | 2019-10-08 | 东南大学 | A brushless doubly-fed motor double-cage rotor and connecting method for guide bars |
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