Summary of the invention
(1) technical matters solving
In order to overcome the defect of prior art, the invention provides a kind of measurement mechanism and method of lump material Equivalent Thermal Conductivities, can realize and measure the Equivalent Thermal Conductivities that the lower block decomposition of high temperature (<1000 DEG C) can aerogenesis material (for example, lump coal, waste tire, solid refuse, ore etc.).
(2) technical scheme
The invention discloses a kind of mensuration system of Equivalent Thermal Conductivities, comprise test specimen tube, heating system, natural gas gathering system and data acquisition processing system, described test specimen tube comprises sample cylindrical shell and sample cover, described heating system comprises heating arrangement, D.C. regulated power supply and AC power, described natural gas gathering system comprises discharge and gas extractor, described data acquisition processing system comprises sniffer, data collector and data processing equipment, 1000 DEG C of high assay temperature, wherein, described sample cylindrical shell comprises heater element, described heater element is connected with described AC power, described sample cover comprises cover, lower cover and sealed tube, between described upper cover and described lower cover, be connected with sealed tube by described discharge, and described discharge and described sealed tube run through described upper cover and described lower cover, between described sealed tube and described sample cover, be provided with packoff, described heating arrangement and described sniffer pass from described packoff by described sealed tube respectively, described heating arrangement is connected with the described D.C. regulated power supply outside test specimen tube, described sniffer is connected with the described data collector outside test specimen tube, described gas extractor passes through described discharge from described test specimen tube internal gathering gas, the data analysis that described data processing equipment gathers described data collector.
The barrel of described sample cylindrical shell comprises heater element, heat-insulation layer and shell from inside to outside, and described heating arrangement is arranged at the axial location of test specimen tube, and described sniffer is arranged on the position of described test specimen tube internal deviation test specimen tube axis.
Further, described mensuration system comprises water-circulating cooling device, and described water-circulating cooling device is connected with described upper cover.
Further, described natural gas gathering system further comprises gas quench system, and it is arranged between described discharge and described gas extractor.
Further, described heater element is high-temperature electric resistance furnace silk or Elema.
Further, between described sample cover and described sample cylindrical shell, be provided with graphite gasket.
Further, described heating arrangement is hot line.
Further, described sniffer is two K type thermopairs, and described two K type thermopairs are positioned on the same sagittal plane centered by test specimen tube axis.
Further, described data processing equipment calculates Equivalent Thermal Conductivities by heat-pole method.
The invention also discloses a kind of assay method of Equivalent Thermal Conductivities, described data processing equipment utilizes heat-pole method to calculate Equivalent Thermal Conductivities by following steps:
1) in the axial location of test specimen tube, insert heating arrangement, simultaneously sniffer is set departing from a distance, heating arrangement center, and records the distance between sniffer and heating arrangement center;
2) sample to be tested is packed in test specimen tube at random;
3) set and treat when sample inner barrel reaches after testing temperature, to be incubated testing temperature;
4) after specimen temperature in test specimen tube arrives stable state, the heating rate of test specimen tube is set, start the temperature at writing time and sniffer place;
5) heating power of setting heating arrangement, from heating arrangement is connected D.C. regulated power supply, the temperature at writing time and sniffer place;
6) repeating step 3) to step 5), calculate the Equivalent Thermal Conductivities that obtains the material under different temperatures according to measurement data.
Further, described heating arrangement is hot line, described sniffer is two K type thermopairs, described data processing equipment calculates Equivalent Thermal Conductivities based on the data of two K types thermocouple measurement and further comprises: respectively having, without the heating power of connecting writing time and temperature of charge and hot line under D.C. regulated power supply condition, according to
calculate Equivalent Thermal Conductivities, wherein, λ is coefficient of heat conductivity, and q is heating power, r
1and r
2be respectively the distance of two K type thermopair test coupon cylinder axis, when Δ θ is q=0, the temperature difference between two K type thermopairs, Δ θ ' is q ≠ 0 o'clock, the temperature difference between two K type thermopairs.
(3) beneficial effect
1) the invention provides a kind of Equivalent Thermal Conductivities determinator and realized high temperature and decomposition reaction can occur generate the mensuration of the lump material Equivalent Thermal Conductivities of gas.
2) sample cover adopts upper and lower two-part structure, and upper part is cooling, and the sealing of lower part had both ensured that serum cap can not melt and causes decomposing the gas leakage of generation under hot conditions; Realize again the sealing to test specimen tube, and can not affect the temperature of charge in test specimen tube.
3) heater element in sample cylindrical shell barrel adopts high-temperature electric resistance furnace silk or Elema, be connected with AC power, for sample provide can temperature programme heat, the uniform thermal environment of Equivalent Thermal Conductivities measurement is provided.
4) natural gas gathering system can realize the storage of pyrolysis gas on the one hand, ensures in experimentation without gas discharging; On the other hand, because the gas of pyrolytic is discharged in real time from test specimen tube, make in experiment the Equivalent Thermal Conductivities measured comprise that pyrolysis gas separates out the impact on it.
5) the present invention utilizes heat-pole method can obtain the Equivalent Thermal Conductivities of the lump material under different temperatures.
Embodiment
As shown in Figure 1, system setting comprises test specimen tube, heating system, natural gas gathering system, four parts of data acquisition processing system to measuring system in the present embodiment.
Test specimen tube: test specimen tube is made up of sample cylindrical shell 1 and sample cover 3, is provided with graphite gasket 14 between sample cylindrical shell and sample cover and seals.Wherein sample cylindrical shell 1 barrel comprises heater element, heat-insulation layer and three parts of shell from inside to outside; Heater element adopts high-temperature electric resistance furnace silk or Elema, be connected with AC power 13, for sample provide can temperature programme heat.Disturb the impact on measuring accuracy in order to eliminate external environment condition as far as possible, sample cylindrical shell 1 heat-insulation layer is refractory fibre heat-insulation layer, and this form has good heat-insulating property, and shell is stainless steel.Sample cover 3 is divided into upper and lower two parts, and two parts are only connected with sealed tube 15 by discharge 4, and wherein sealed tube 15 can insert hot line 2 and thermopair 5, avoids the upper and lower two-part temperature of test specimen tube lid to influence each other.Test specimen tube covers part 3-1 and is reserved with discharge 4, sealed tube 15 and the serum cap 6 as packoff between sealed tube and described sample cover.Upper part 3-1 is connected with water-circulating cooling device 7, reduces the temperature of discharge 4 and sealed tube 15, ensures that serum cap 6 can not melt and cause leaking gas under hot conditions; Sample cover bottom divides 3-2 to be connected with sample cylindrical shell 1 with graphite gasket 14, and isolated air provides confined space for sample heats up.
Heating system: heating system comprises two parts, a part is the AC power 13 that working power is provided for the heater element of sample cylindrical shell 1; Another part comprises hot line 2, and provides the D.C. regulated power supply 8 of working power for hot line 2.
Natural gas gathering system: lump material (particle diameter is 5~50mm) at high temperature decomposes the high-temperature gas producing derives through discharge 4, after apparatus for supercooling 9 is cooling, enters gas extractor 10 and stores.Natural gas gathering system can realize the storage of pyrolysis gas on the one hand, ensures in experimentation without gas discharging; On the other hand, because the gas of pyrolytic is discharged in real time from test specimen tube, make in experiment the Equivalent Thermal Conductivities measured comprise that pyrolysis gas separates out the impact on it.
Data acquisition processing system: data acquisition processing system comprises two K type thermopairs 5, data collector 11 and data processing equipments 12.Thermopair 5 is set departing from test specimen tube axial location, directly measures the temperature variation in sample, temperature measuring data is gathered by data collector 11, and transfers to data processing equipment 12 by Programme Line.
The present invention adopts heat-pole method to measure lump material Equivalent Thermal Conductivities.The ultimate principle of heat-pole method is to measure to be placed on the temperature rise of wire thermal source in sample and the Temperature Distribution of material inside, and the relation of moving speed and material characteristic according to heat obtains the coefficient of heat conductivity of material.
The concrete operation step corresponding with said system is as follows:
1, in the axial location of test specimen tube, insert hot line, simultaneously thermopair measuring point is set departing from Call Center a distance, and record is apart from the distance of hot line.
2, block sample to be measured (particle diameter is 5~50mm) is packed in test specimen tube at random; Put graphite gasket, cover cover, and hot line and thermopair are passed in the sealed tube from cover, sealed tube is sealed with serum cap.
3, discharge is connected with natural gas gathering system; On cover, part is connected with circulating water device, and passes into recirculated cooling water; Hot line is connected with direct supply; Two K type thermopairs are connected with data acquisition processing system; Test specimen tube is connected with AC power.
4, set and treat when cylindrical shell reaches after testing temperature, to be incubated testing temperature, ensure specimen temperature distributional stability in cylindrical shell.
5, after specimen temperature in test specimen tube arrives stable state, the temperature programme speed of test specimen tube is set, start the temperature at writing time and thermopair place.
6, set the heating power of hot line, from hot line switches on power, the temperature at writing time and thermopair place.
7, repeating step 4-6, can calculate the Equivalent Thermal Conductivities that obtains the lump material under different temperatures according to experimental data.
8, in whole experimentation, open gas quench system, the pyrolysis gas that discharge is derived is lowered the temperature, and is convenient to store in gas extractor.
In above-mentioned steps 7, can the formula 7 based on below deriving obtain the Equivalent Thermal Conductivities of the lump material under different temperatures.It is concrete that to shift process onto as follows:
Suppose an infinitely long cylinder, be placed on temperature by the electric furnace of straight line rule variation, initial temperature is constant T
0,, after elapsed time t, furnace temperature becomes T
c=T
0+ Bt.Have the line heat source of an endless in material center, its heating power is q (W/m), and from heat conduction theory, the variation in the temperature field being caused by thermal source at infinitely great interior of articles, can be described by the following one-dimensional heat conduction differential equation:
θ=T-T
0 (2)
Starting condition: t=0, θ=0 (3)
Boundary condition: r=r
i,
r=r
o,
According to the above-mentioned equation of Boundary Condition for Solving, can obtain
Two point for measuring temperature r1 in sample, r2 place measures respectively temperature difference θ and the Δ θ ' of q=0 and q ≠ 0 o'clock, has
Wherein:
λ is coefficient of heat conductivity, W/m-K
A is thermal diffusivity, m
2/ s
α is environment and the cylindrical coefficient of heat transfer, W/m
2-K
R is certain some distance apart from hot line in sample, m
R
ifor the radius of hot line, m
R
ofor the external radius of material, m
T is to the time of measuring the moment, s from when heating
T is temperature, DEG C
T
cfor environment temperature, DEG C
θ is excess enthalpy temperature, DEG C
B is the rate of heat addition, K/s
Q is heating power, W/m.
In order further to set forth the present invention, hereinafter will provide two most preferred embodiments.
Most preferred embodiment one: particle diameter is the mensuration of 30mm coal cinder Equivalent Thermal Conductivities
1, in the axial location of test specimen tube, inserting diameter is 0.5mm nickel chromium triangle hot line, from Call Center 3mm, 5mm place, two thermopair measuring points is being set respectively, and is ensureing that two thermopair measuring points are on same sagittal plane simultaneously.
2, take 3.01kg lump coal and be deposited at random in test specimen tube, load onto graphite gasket on the top of test specimen tube, cover cover, and hot line and thermopair are passed in the sealed tube from cover, sealed tube is sealed with serum cap.
3, discharge is connected with natural gas gathering system; On cover, part is connected with circulating water device, and passes into recirculated cooling water; Hot line is connected with direct supply; Two K type thermopairs are connected with data acquisition processing system; Test specimen tube is connected with AC power.
4, in the time that temperature in sample is consistent with fire box temperature, control fire box temperature and change by the straight line rule of 0.2 DEG C/min, start record data from connecting AC power, be 5min writing time; After record, open direct supply, giving the power input of hot line is 2.7w, starts record data from connecting direct supply, and be 5min writing time; After record, close direct supply.
5, after specimen temperature reaches 100 DEG C of next temperature nodes, insulation 1h; After specimen temperature in test specimen tube arrives stable state, repeating step 4, can calculate the lump coal Equivalent Thermal Conductivities at obtaining 100 DEG C according to experimental data.
6, repeating step 4-5, can calculate the lump coal Equivalent Thermal Conductivities obtaining respectively at 200 DEG C, 300 DEG C, 400 DEG C, 500 DEG C, 600 DEG C, 700 DEG C according to experimental data.
7, reaction finishes, and closes all power supplys to stop heating, after test specimen tube medium-sized coal is cooling, takes out; The pyrolysis gas of storing in emptying natural gas gathering system; Emit recirculated water; Carry out data processing.
Temperature [DEG C] |
27 |
100 |
200 |
300 |
400 |
500 |
600 |
700 |
Equivalent Thermal Conductivities [w/m-DEG C] |
0.1321 |
0.1574 |
0.1988 |
0.3074 |
0.3790 |
0.5679 |
0.8044 |
1.1264 |
Most preferred embodiment two: particle diameter is the mensuration of 5mm solid refuse Equivalent Thermal Conductivities
1, in the axial location of test specimen tube, inserting diameter is 0.5mm nickel chromium triangle hot line, from Call Center 3mm, 5mm place, two thermopair measuring points is being set respectively, and is ensureing that two thermopair measuring points are on same sagittal plane simultaneously.
2, take 2.65kg solid refuse and be deposited at random in test specimen tube, load onto graphite gasket on the top of test specimen tube, cover cover, and hot line and thermopair are passed in the sealed tube from cover, sealed tube is sealed with serum cap.
3, discharge is connected with natural gas gathering system; On cover, part is connected with circulating water device, and passes into recirculated cooling water; Hot line is connected with direct supply; Two K type thermopairs are connected with data acquisition processing system; Test specimen tube is connected with AC power.
4, in the time that temperature in sample is consistent with fire box temperature, control fire box temperature and change by the straight line rule of 0.2 DEG C/min, start record data from connecting AC power, be 5min writing time; After record, open direct supply, giving the power input of hot line is 3w, starts record data from connecting direct supply, and be 5min writing time; After record, close direct supply.
5, after specimen temperature reaches 100 DEG C of next temperature nodes, insulation 1h; After specimen temperature in test specimen tube arrives stable state, repeating step 4, can calculate the solid refuse Equivalent Thermal Conductivities at obtaining 100 DEG C according to experimental data.
6, repeating step 4-5, can calculate the solid refuse Equivalent Thermal Conductivities at obtaining 200 DEG C, 300 DEG C, 400 DEG C, 500 DEG C, 600 DEG C, 700 DEG C according to experimental data respectively.
7, reaction finishes, and closes all power supplys to stop heating, after solid refuse in test specimen tube is cooling, takes out; The pyrolysis gas of storing in emptying natural gas gathering system; Emit recirculated water; Carry out data processing.
Temperature [DEG C] |
15 |
100 |
200 |
300 |
400 |
500 |
600 |
700 |
Equivalent Thermal Conductivities [w/m-DEG C] |
0.3422 |
0.5614 |
0.7436 |
0.9853 |
1.3059 |
1.7316 |
2.2968 |
3.0476 |
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.