CN104196579B - A kind of exhaust-gas turbocharger system with three grades of adjustable nozzles - Google Patents

A kind of exhaust-gas turbocharger system with three grades of adjustable nozzles Download PDF

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Publication number
CN104196579B
CN104196579B CN201410433363.4A CN201410433363A CN104196579B CN 104196579 B CN104196579 B CN 104196579B CN 201410433363 A CN201410433363 A CN 201410433363A CN 104196579 B CN104196579 B CN 104196579B
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nozzle
adjustable
grades
exhaust
fixed
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CN104196579A (en
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施永强
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Priority to PCT/CN2015/000584 priority patent/WO2016029622A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D17/00Regulating or controlling by varying flow
    • F01D17/10Final actuators
    • F01D17/12Final actuators arranged in stator parts
    • F01D17/14Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
    • F01D17/16Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/24Control of the pumps by using pumps or turbines with adjustable guide vanes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Supercharger (AREA)
  • Control Of Turbines (AREA)

Abstract

The invention provides a kind of exhaust-gas turbocharger system with three grades of adjustable nozzles, comprise hat stator blade nozzle ring, multiple adjustable vane nozzle, adjustable cylindrical nozzle and two T-shaped levers that middle part is porose, the side end face of described stator blade nozzle ring is evenly equipped with fixed nozzle, and the transmission device of axial motion made by the T-shaped lever of an end connection control of T-shaped lever; Connect adjustable cylindrical nozzle between two T-shaped levers, adjustable cylindrical nozzle is a tubular, and adjustable vane nozzle is fixed on around the cylinder of adjustable cylindrical nozzle; Do axial motion at T-shaped lever along fixed nozzle direction, drive adjustable vane nozzle and adjustable cylindrical nozzle to stretch out in stator blade nozzle ring end face and hole respectively.Amassing change due to jet area is adopt to move axially, and can realize minimum discharge area, and expanding regulation range than existing patented technology, is a kind of three grades of novel variable-nozzle structures.

Description

A kind of exhaust-gas turbocharger system with three grades of adjustable nozzles
Technical field
The present invention relates to a kind of exhaust-gas turbocharger system with three grades of adjustable nozzles, belong to field of mechanical technique.
Background technique
Current exhaust-gas turbocharger technology has been widely used on internal-combustion engine, can improve output power of internal combustion engine, reduces the discharge of specific power oil consumption and minimizing harmful gas and deleterious particle thing.But to vehicular engine because of its variable working condition continually, the pressurized machine some work period can be made to be in the work of non-efficient district, thus to reduce pressurized effect, not reach energy-saving and emission-reduction index.
In order to the reality making pressurized machine adapt to vehicular engine variable working condition, the measure now adopted the on-bladed runner turbine case 4 in original structure is changed into form three grades of nozzles by adjustable 1,2,3 mechanisms of blade, jet area is changed with the needs of motor variable working condition, to expand pressurized machine efficient district operating range, reach energy-conservation, increase output power, the object of emissions reduction.
Adopt adjustable nozzle structure to be improve the effective ways of turbine pneumatic performance, one of energy-conservation, main environmental protection solution that each pressurized machine specialized factory of the Ye Shi world generally acknowledges, and progressively promotion and implementation, have several different technological scheme at present:
First be exactly the variable-nozzle method adopting rotor blade angle by Honeywell Int Inc of U.S. patent applied for number 200710152744.5 " vane group of variable nozzle turbocharger and the assembling methods of blade assembly ".Its advantage is that the cross-section area of nozzle reduces with blade rotating angle and reduces, and nozzle area slip can reach more than 70%, and pressurized machine thermal efficiency when low high operating mode work is declined.
Also have by the variable cross section structure of the French Honeywell Garrett Co., Ltd number of applying for a patent 00819834.9 " the form-varied turbosupercharger with sliding piston " simple, nozzle half is by stator blade, and second half forms by without leaf air flue.Adjustable area only has this half of air flue.But its aeroperformance is bad.When opening without leaf passage, air-flow will flow through from blade path with without leaf passage simultaneously, because the flow angle of two passages is not identical, will cause the air turbulence after nozzle, increase air current flow loss, reduce turbine heat efficiency.
The turbosupercharger of the double-vane nozzle systems applied for by Chinese Wuxi Kaidi Booster deler Co., Ltd., the patent No. 201110233106.2; International application no PCT/CN2012/001087; The U. S. application number of accepting 9376.
The turbosupercharger of the double-vane nozzle systems that Wuxi Kaidi Booster deler Co., Ltd. of China proposes, along the new blade placed in nozzle flow channel, can reduce cross section of fluid channel and amass, again former nozzle is separated into two air flues, to reduce gas flow sideways loss.Air-flow still moves by intrinsic best air-flow angular flux simultaneously, improves the expansion in efficient turbine district.
But the above technological scheme, cannot meet and regulate runner scope, regulate runner scope extremely important to working state when improving motor ultra high speed, low speed.
Summary of the invention
The invention provides a kind of exhaust-gas turbocharger system with three grades of adjustable nozzles, on former patent basis, expand and regulate runner scope, adapt to reaching of wider energy-conservation and environmental protection parameter index.
For solving above technical problem, the invention provides following technological scheme: pressurized machine comprises turbine case, middle part is provided with the middle case of lug boss, turbine and worm gear drive axle, described exhaust gas turbine parts are arranged in middle case, and be fixed on turbine case, turbine connects worm gear drive axle, the lug boss of middle case is arranged on the root bottom part of turbine, turbine is in volute chamber, pressurized machine also comprises the porose hat stator blade nozzle ring in middle part, multiple adjustable vane nozzle, adjustable cylindrical nozzle and two T-shaped levers, the side end face of described stator blade nozzle ring is evenly equipped with fixed nozzle, flow to waste gas streams there is certain tilt angle in the waste gas runner that fixed nozzle is arranged on volute chamber, stator blade nozzle ring is compressed by middle case and volute, described two T-shaped levers pass perpendicularly through middle case and relatively can carry out free axial motion by middle case, the transmission device of axial motion made by the T-shaped lever of one end connection control of T-shaped lever, connect adjustable cylindrical nozzle between two T-shaped levers, adjustable cylindrical nozzle is a tubular, and adjustable vane nozzle is fixed on around the cylinder of adjustable cylindrical nozzle, do axial motion at T-shaped lever along fixed nozzle direction, drive adjustable vane nozzle and adjustable cylindrical nozzle to stretch out in stator blade nozzle ring end face and hole respectively, the overhang of adjustable cylindrical nozzle lags behind the overhang of adjustable vane nozzle, adjustable cylindrical nozzle height is consistent with turbine inflow limit height, or higher or lower than, cylindrical nozzle height according to performance requirement, will match with turbine inflow height, can be highly consistent.
Further, described transmission device comprises two spherical connecting bars, transmission shaft base, transmission shaft, driver plate and attachment post, described T-shaped lever has radial hole, spherical connecting bar inserts T-shaped lever, connect a transmission shaft between two spherical connecting bars, one end of transmission shaft is vertically fixed with driver plate, and the outer side surface of driver plate is provided with attachment post, transmission shaft external diameter is arranged in drive axle seat endoporus, and the internal thread at transmission shaft two ends is connected with two spherical connecting bars locates.
This exhaust-gas turbocharger system with three grades of adjustable nozzles that the present invention relates to, employing divides three grades and carries out the adjustment cross-section area of nozzle: one group is fixed nozzle, by design optimum gas flow path direction, one group of fixed nozzle that turbine inlet leading edge carries out air inlet guide functions is set, another group is the adjustable vane nozzle and the 3rd group of adjustable cylindrical nozzle that move axially, be arranged on intermediate, when the adjustable vane nozzle moved axially exits stator blade and adjustable cylindrical nozzle, then jet area is maximum, when adjustable vane nozzle and adjustable cylindrical nozzle move to stator blade gradually, the sectional area of volute flow passage will gradually reduce, until nozzle area is minimum.Amassing change due to jet area is adopt to move axially, and minimum discharge area can be realized, when especially exporting minimum discharge area water conservancy diversion air-flow, expanding the technological scheme of regulation range than existing patented technology, is a kind of three grades of novel variable-nozzle structures.
Its transmission device adopts positive valve execution valve, negative pressure valve final controlling element or solenoid valve to connect attachment post and does first motion, pass through driver plate, rotational movement drive axis is become by transform linear motion, rotated by rotatingshaft and reach spherical connecting bar swing, because with T-shaped lever 90 ° of spherical connection are connected, realize T-shaped lever to move linearly, final control adjustable vane nozzle and adjustable cylindrical nozzle.For fixed bias circuit, intermediate profile increases a transmission shaft base, for axial motion done by fixing T-shaped lever, and T-shaped lever is arranged in two linings of special substance.
Accompanying drawing explanation
Fig. 1 is the exhaust-gas turbocharger system sectional view that the present invention has three grades of adjustable nozzles;
Fig. 2 is the transmission device long splice composition of the T-shaped lever of the present invention;
Fig. 3 is one-level stator blade nozzle ring work structuring of the present invention phase diagram;
Fig. 4 is secondary adjustable vane nozzle operation configuration state figure of the present invention;
Fig. 5 is three grades of cylindrical nozzle work structuring of the present invention phase diagram;
Fig. 6 is T-shaped lever front view of the present invention;
Fig. 7 is T-shaped lever side view of the present invention;
Fig. 8 is spherical connecting bar structural drawing of the present invention;
Fig. 9 is transmission shaft base front view of the present invention;
Figure 10 is transmission shaft base side view of the present invention;
Figure 11 is transmission shaft front view of the present invention;
Figure 12 is transmission shaft-side view of the present invention;
Figure 13 is driver plate structural drawing of the present invention;
Figure 14 is attachment post structural drawing of the present invention;
Figure 15 is that T-shaped lever of the present invention is connected front view with two adjustable nozzles;
Figure 16 is T-shaped lever of the present invention and two adjustable nozzle connection side views;
Figure 17 is the apparatus structure schematic diagram that the present invention drives adjustable nozzle.
Embodiment
As shown in Figure 1, pressurized machine comprises turbine case 4, middle part is provided with the middle case 7 of lug boss, turbine 5 and worm gear drive axle, described exhaust gas turbine parts are arranged in middle case, and be fixed on turbine case, the built-in worm gear drive axle of turbine case, the lug boss of middle case is arranged on the root bottom part of turbine, turbine is in volute chamber, it is characterized in that, described pressurized machine also comprises the porose hat stator blade nozzle ring 1 in middle part, multiple adjustable vane nozzle 2, adjustable cylindrical nozzle 3 and two T-shaped levers 6, the side end face of described stator blade nozzle ring is evenly equipped with fixed nozzle 13, flow to waste gas streams there is certain tilt angle in the waste gas runner that fixed nozzle is arranged on volute chamber, stator blade nozzle ring is compressed by middle case and volute, described two T-shaped levers 6 pass perpendicularly through middle case and relatively can carry out free axial motion by middle case, the transmission device of axial motion made by the T-shaped lever 6 of one end connection control of T-shaped lever, connect adjustable cylindrical nozzle 3 between two T-shaped levers 6, adjustable cylindrical nozzle 3 is a tubular, and adjustable vane nozzle 2 is fixed on around the cylinder of adjustable cylindrical nozzle 3, do axial motion at T-shaped lever along fixed nozzle direction, drive adjustable vane nozzle 2 and adjustable cylindrical nozzle 3 to stretch out in stator blade nozzle ring 1 end face and hole respectively, the overhang of adjustable cylindrical nozzle 3 lags behind the overhang of adjustable vane nozzle 2, cylindrical nozzle height according to performance requirement, will match with turbine inflow height, and adjustable cylindrical nozzle 3 height can be consistent with turbine 5 leading edge height.
Described transmission device comprises two spherical connecting bars 8, transmission shaft base 9, transmission shaft 10, driver plate 11 and connecting base 12, described T-shaped lever has radial hole, spherical connecting bar inserts T-shaped lever, a transmission shaft is connected between two spherical connecting bars, one end of transmission shaft is vertically fixed with driver plate, the outer side surface of driver plate is provided with attachment post, and the middle part of transmission shaft is threaded a transmission shaft base.Its transmission device adopts positive valve execution valve, negative pressure valve final controlling element or solenoid valve to connect attachment post and does first motion, pass through driver plate, rotational movement drive axis is become by transform linear motion, rotated by rotatingshaft and reach spherical connecting bar swing, because with T-shaped lever 90 ° of spherical connection are connected, realize T-shaped lever to move linearly, final control adjustable vane nozzle and adjustable cylindrical nozzle.For fixed bias circuit, intermediate profile increases a transmission shaft base, for axial motion done by fixing T-shaped lever, and T-shaped lever is arranged in two linings of special substance.
Described adjustable cylindrical nozzle 3 is in the excircle of volute lug boss just; Described adjustable vane nozzle 2 is arranged in a crossed manner with fixed nozzle 13, and the two direction on stator blade nozzle ring end face is identical; The shape of fixed nozzle 13 and adjustable vane nozzle 2 is wing shape; Described adjustable vane nozzle 2 and the flow inlet angle scope between fixed nozzle 13 and waste gas streams 15 ° ~ 26 °; Stator blade 1 quantity 3-12, adjustable vane 2 quantity 3-12, straight cylindrical nozzle can be set outside blade, therefore adjustable cylindrical nozzle 2 quantity 1-2 part; Described spherical connecting bar 8 does the rotation of 25 °, then T-shaped lever 6 moves linearly 0 ~ 20mm.
Three cover nozzles are set in volute flow passage, the multi-form nozzle of three covers is arranged in turbine case 4 runner, by the two concealed blade nozzle 2 of cover and cylindrical spout 3, reduces channel cross-sectional area, reduce gas flow sideways loss, also adapt to stablize minimum exhaust gas flow rate working conditions simultaneously.Air flow energy moves in low speed and ultra high speed by the best air-flow angular flux of design, during high pulling torque, expands pressurized machine efficient district operating range, decreases several times, the fault point of prior art simultaneously, improve pressurized machine reliability.
As shown in figure 17, stator blade nozzle ring 1 is fixed in turbine case 4 inner chamber, is compressed by intermediate 7 step; Two T-shaped levers 6 connect the spray nozzle plate back side, and inserted in the fixing lining of middle case 7 two by T-shaped lever 6, the other end of T-shaped lever 6 is connected with spherical connecting bar 8, and spherical connecting bar 8 is connected with the transmission shaft 10 in 90 ° of directions.By transmission shaft upper driving plate 11, attachment post 12 is connected with driving the device of adjustable nozzle.The device of adjustable nozzle is wherein driven to comprise bleed valve 15 or solenoid valve, bleed valve 15 or solenoid valve connection for transmission bar 14, drive link 14 is connected on attachment post 12, bleed valve 15 or solenoid valve connect into, means of deflation, by the drive link moving linearly that air inlet and air-breathing make solenoid valve or bleed valve 15 be connected, drive link 14 drives attachment post 12 also moving linearly, be connected owing to adopting square hole between driver plate with transmission shaft, therefore driver plate moving linearly, the equal moving linearly of structure driving transmission shaft 10 and connect; In addition; what the spherical connecting bar 8 that the both sides of transmission shaft 10 connect adopted is that plug-in type connects; be transmission shaft 10 two ends and be provided with hole; spherical connecting bar 8 inserts this hole, and spherical connecting bar 8 is centrum shape at insertion nose end, and end adopts the spheroid being greater than this aperture, hole spacing; owing to being centrum shape; wide at the top and narrow at the bottom, therefore make spherical connecting bar 8 have certain buffering surplus when moving linearly, there is the effect protecting whole drive unit.
Embodiment of the present invention does not form the restriction to the application's scope; within every spirit in the present invention's design and principle, any amendment that one of skill in the art can make, equivalent to replace and improvement etc. all should be included within protection scope of the present invention.

Claims (7)

1. one kind has the exhaust-gas turbocharger system of three grades of adjustable nozzles, described pressurized machine comprises turbine case (4), middle part is provided with the middle case (7) of lug boss, turbine (5) and worm gear drive axle, exhaust gas turbine parts are arranged in middle case, and be fixed on turbine case, turbine connects worm gear drive axle, the lug boss of middle case is arranged on the root bottom part of turbine, turbine is in volute chamber, it is characterized in that, described pressurized machine also comprises the porose hat stator blade nozzle ring (1) in middle part, multiple adjustable vane nozzle (2), adjustable cylindrical nozzle (3) and two T-shaped levers (6), the side end face of described stator blade nozzle ring is evenly equipped with fixed nozzle (13), flow to waste gas streams there is certain tilt angle in the waste gas runner that fixed nozzle is arranged on volute chamber, stator blade nozzle ring is compressed by middle case and volute, described two T-shaped levers (6) pass perpendicularly through middle case and relatively can carry out free axial motion by middle case, the T-shaped lever of the one end connection control (6) of T-shaped lever makes the transmission device of axial motion, connect adjustable cylindrical nozzle (3) between two T-shaped levers (6), adjustable cylindrical nozzle (3) is a tubular, and adjustable vane nozzle (2) is fixed on around the cylinder of adjustable cylindrical nozzle (3), axial motion is done along fixed nozzle direction at T-shaped lever, drive adjustable vane nozzle (2) and adjustable cylindrical nozzle (3) to stretch out in stator blade nozzle ring (1) end face and hole respectively, the overhang of adjustable cylindrical nozzle (3) lags behind the overhang of adjustable vane nozzle (2).
2. a kind of exhaust-gas turbocharger system with three grades of adjustable nozzles according to claim 1, it is characterized in that, described transmission device comprises two spherical connecting bars (8), transmission shaft base (9), transmission shaft (10), driver plate (11) and attachment post (12), described T-shaped lever has radial hole, spherical connecting bar inserts T-shaped lever, a transmission shaft is connected between two spherical connecting bars, one end of transmission shaft is vertically fixed with driver plate, the outer side surface of driver plate is provided with attachment post, transmission shaft external diameter is arranged in drive axle seat endoporus, the internal thread at transmission shaft two ends is connected with two spherical connecting bars locates.
3. a kind of exhaust-gas turbocharger system with three grades of adjustable nozzles according to claim 1, it is characterized in that, described adjustable cylindrical nozzle (3) is in the excircle of volute lug boss just.
4. a kind of exhaust-gas turbocharger system with three grades of adjustable nozzles according to claim 1, is characterized in that, described adjustable vane nozzle (2) and fixed nozzle (13) are arranged in a crossed manner, and the two direction on stator blade nozzle ring end face is identical.
5. a kind of exhaust-gas turbocharger system with three grades of adjustable nozzles according to claim 1, it is characterized in that, the shape of described fixed nozzle (13) and adjustable vane nozzle (2) is wing shape or triangle.
6. a kind of exhaust-gas turbocharger system with three grades of adjustable nozzles according to any one of claim 1,4 or 5, is characterized in that, described adjustable vane nozzle (2) and the flow inlet angle scope between fixed nozzle (13) and waste gas streams 15 ° ~ 26 °.
7. a kind of exhaust-gas turbocharger system with three grades of adjustable nozzles according to claim 2, is characterized in that, described spherical connecting bar (8) does the rotation of 25 °, then T-shaped lever (6) rectilinear movement 0 ~ 20mm.
CN201410433363.4A 2014-08-28 2014-08-28 A kind of exhaust-gas turbocharger system with three grades of adjustable nozzles Active CN104196579B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201410433363.4A CN104196579B (en) 2014-08-28 2014-08-28 A kind of exhaust-gas turbocharger system with three grades of adjustable nozzles
PCT/CN2015/000584 WO2016029622A1 (en) 2014-08-28 2015-08-12 Exhaust gas turbocharger system with three-level adjustable nozzles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410433363.4A CN104196579B (en) 2014-08-28 2014-08-28 A kind of exhaust-gas turbocharger system with three grades of adjustable nozzles

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CN104196579B true CN104196579B (en) 2016-01-06

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104196579B (en) * 2014-08-28 2016-01-06 施永强 A kind of exhaust-gas turbocharger system with three grades of adjustable nozzles
CN107100677A (en) * 2017-04-07 2017-08-29 奕森科技(上海)有限公司 A kind of nozzle ring assemblies of fixed blade and adjustable vane combination
CN108561222B (en) * 2018-04-04 2024-05-14 江苏凯迪航控系统股份有限公司 Turbocharger with electronic quick-start split structure
CN108317003B (en) * 2018-04-04 2024-06-25 江苏凯迪航控系统股份有限公司 Turbocharger with electronic quick start combined device
CN116291761B (en) * 2023-03-18 2024-01-30 东台宏仁气体有限公司 Nozzle structure of expander

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CN102182546A (en) * 2011-04-22 2011-09-14 北京理工大学 Mixed flow turbocharger with variable nozzle ring
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CN102182546A (en) * 2011-04-22 2011-09-14 北京理工大学 Mixed flow turbocharger with variable nozzle ring
CN102297016A (en) * 2011-08-15 2011-12-28 无锡凯迪增压器配件有限公司 Turbocharger for double-vane nozzle systems
CN204024727U (en) * 2014-08-28 2014-12-17 施永强 A kind of exhaust-gas turbocharger system with three grades of adjustable nozzles

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