CN104196052B - Embedded part installation position finder and embedded part installation and locating method - Google Patents

Embedded part installation position finder and embedded part installation and locating method Download PDF

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Publication number
CN104196052B
CN104196052B CN201410425948.1A CN201410425948A CN104196052B CN 104196052 B CN104196052 B CN 104196052B CN 201410425948 A CN201410425948 A CN 201410425948A CN 104196052 B CN104196052 B CN 104196052B
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China
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embedded part
bearing
part installation
installation position
elevating lever
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CN201410425948.1A
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CN104196052A (en
Inventor
陈明浩
丁文彬
李琛
沈伦飞
刘洪军
欧阳川
王莹
李世博
王占云
单青梅
龚士刚
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Shandong Electric Power Transmission and Substation Engineering Co
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Shandong Electric Power Transmission and Substation Engineering Co
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Publication of CN104196052A publication Critical patent/CN104196052A/en
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Abstract

Embedded part installation position finder and embedded part installation and locating method, described embedded part installation position finder comprises base, lifting gear, and base comprises the adjustment pallet above bearing and bearing, bearing connects the supporting leg of adjustment height; Adjust pallet and between bearing, be connected height-adjustable supporting leg; Adjustment pallet is provided with air level; Upper surface of support is installed with cross hairs, adjustment pallet is also provided with cross hairs and upright projection to bearing overlaps with the cross hairs on bearing afterwards; Lifting gear comprises housing and circular motion is converted to the transmission mechanism of straight line elevating movement, and transmission mechanism comprises the rotating shaft as input, the elevating lever as output, the intermediate transmission parts that rotating shaft connected with elevating lever; Rotating shaft level, elevating lever is vertical, and elevating lever top sets firmly platen, and platen upper surface is horizontal plane.The present invention ensures that embedded part installs precision, improves embedded part installation efficiency.

Description

Embedded part installation position finder and embedded part installation and locating method
Technical field
The present invention relates to the installation field of locating technology of equipment embedded part in a kind of transformer substation construction work progress, specifically a kind of embedded part installation position finder and embedded part installation and locating method.
Background technology
In the construction process of transformer station, the installing engineering of equipment embedded part is an important process, is also one critical process.The progress of embedded part and precision are on the impact of follow-up work:
One, the installation progress of embedded part affects the final deadline of equipment Foundations, and equipment installation can be carried out after completing and reaching curing time in basis.That is, embedded part is installed delayed, and basis just cannot have been built; Basis cannot not built completely, and so equipment is in place also just can only correspondingly postpone backward.
Two, the precision of embedded part construction also plays vital effect to the accuracy of post facility installation in position.According to providing quality goods or brilliant in industry, standard-required is installed without pad equipment, the error of embedded part axis, absolute altitude is ± 2mm within.If misalignment of axe is excessive, the impression quality that impact is installed; If absolute altitude deviation is excessive, that will have influence on the abutting joint of electric fixtures, need be levelling with pad, bring sizable trouble to electrical construction.The importance of the installing engineering of equipment embedded part in transformer substation construction as can be seen here.
Embedded part is installed as the key procedure of in construction of transformer substation, how to ensure that the degree of accuracy that embedded part is installed and work efficiency become the key of our construction.
At present in practice of construction, adopt a kind of traditional, easy embedded part construction method to control axis and the absolute altitude of embedded part always.It is specifically: first at the axis of the good embedded part position of ground bullet, weld 4-6 at the scene in advance (to gather materials on the spot, reinforcing bar or the leftover bits and pieces of angle steel) simple and easy A-frame, interim supporting leg as embedded part (notices that the height of this support is more lower slightly than the setting height(from bottom) of embedded part, to have the space of adjustment absolute altitude), because support is directly welding, height cannot be regulated, need first to level up support when ground out-of-flatness, and then it is levelling to carry out embedded part, operability extreme difference.
Afterwards through some improvement, the leg of support added height-adjustable screw rod, had which increased self levelling function of support.After support leveling, embedded part is placed on support, then carries out leveling.But due to three screw mandrels of stent support and the contact point on ground too little, and deadweight the less tripod that causes rock, cause embedded part steadily to fix, be difficult to location, need repeatedly to adjust, therefore will guarantee that embedded part precision needs the at substantial time.And in adjustment absolute altitude, tripod also can only be coarse adjustment, still shimming or timber wedge carrys out elevation control rearward, accuracy is difficult to control, and work efficiency is not high.
Summary of the invention
In order to overcome the shortcoming that above-mentioned prior art exists, the object of the present invention is to provide a kind of embedded part installation position finder, it effectively can improve the installation efficiency of embedded part while ensureing that embedded part installs precision.
In order to solve the problem, the present invention by the following technical solutions: embedded part installation position finder, comprising:
Base, comprises discoidal bearing, bearing is connected with many bolts as height-adjustable supporting leg; Also comprise an adjustment pallet, adjustment pallet is positioned at the top of described bearing, is connected with adjustable bolt between described adjustment pallet and bearing, and this adjustable bolt is as the height-adjustable supporting leg of adjustment pallet; Described adjustment pallet is provided with air level; Described upper surface of support is installed with calibration cross hairs, described adjustment pallet is also provided with calibration cross hairs and upright projection to bearing overlaps with the cross hairs on bearing afterwards;
Lifting gear, comprises housing and circular motion is converted to the transmission mechanism of straight line elevating movement, and described transmission mechanism comprises the rotating shaft as input, the elevating lever as output, the intermediate transmission parts that described rotating shaft connected with described elevating lever; Described rotating shaft is horizontally disposed with, and described elevating lever is vertically arranged, and what the top of described elevating lever was fixing arranges a platen, and the upper surface of platen is horizontal plane.
Further technical scheme as embedded part installation position finder: described adjustment pallet is irregular polygon.
The intermediate transmission parts that described rotating shaft connects with described elevating lever are Worm Wheel System parts by the further technical scheme as embedded part installation position finder: in described lifting gear.
Further technical scheme as embedded part installation position finder: in described lifting gear, at least one end of described rotating shaft is stretched out outside described housing, and connects operation handwheel or a handle in the end of rotating shaft.
Based on embedded part installation position finder of the present invention, present invention also offers embedded part installation and locating method, comprise the steps:
1) two positions that will be welded and fixed at built-in fitting arrange an embedded part installation position finder respectively;
2) supporting leg that the bearing of embedded part installation position finder connects is supported on the ground;
3) supporting leg that the bearing adjusting embedded part installation position finder connects, makes supporting leg firm support on the ground and to the preliminary leveling of bearing;
4) regulate the supporting leg that adjustment pallet connects, adjustment pallet is up to the standard, and the air level on pallet to be adjusted moves to centre just can reach instrument level, i.e. accurate adjustment level;
5) by the transmission mechanism in the lifting gear of two embedded part installation position finders, elevating lever is moved up and down, complete lifting, decline; Reach the location to embedded part absolute altitude;
6) embedded part is placed on the platen on elevating lever top of two embedded part installation position finders; Straight line in the cross hairs make the straight line in the cross hairs on the bearing of the axis of embedded part and two embedded part installation position finders, adjusting on pallet is positioned at same vertical plane; Reach the location to embedded part axis.
The invention has the beneficial effects as follows: the up-down adjustment that can be controlled embedded part height by the installation position finder in the present invention, guarantee the accuracy of absolute altitude; Also can guarantee that embedded part installs the accuracy of axis, significantly improve embedded part installation effectiveness; This outer support is firm, can adapt to not too smooth ground; Installation position finder in the present invention is convenient and simple for operation; And conveniently moving.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is described further:
Fig. 1 is the front view of embedded part installation position finder embodiment in the present invention;
Fig. 2 is the top view of embedded part installation position finder embodiment in the present invention;
Fig. 3 is the top view of Fig. 1, middle bearing embodiment illustrated in fig. 2;
Fig. 4 is the top view of Fig. 1, middle adjustment pallet embodiment illustrated in fig. 2;
In figure: 1 bearing, 11 supporting legs, 12 cross hairs,
2 adjustment pallets, 21 supporting legs, 22 cross hairs, 23 air levels,
3 lifting gears, 31 housings, 32 rotating shafts, 33 elevating levers, 34 platens, 35 operation handwheels.
Detailed description of the invention
As shown in Figure 1, 2, this embedded part installation position finder mainly comprises base, lifting gear.
Base comprises discoidal bearing 1, bearing is connected with many bolts as height-adjustable supporting leg 11.Bearing 1 upper surface is installed with calibration cross hairs 12, as shown in Figure 2,3.
Base also comprises an adjustment pallet 2, and adjustment pallet 2 is positioned at the top of bearing 1.Be connected with adjustable bolt between adjustment pallet 2 and bearing 1, this adjustable bolt is as the height-adjustable supporting leg 21 of adjustment pallet.Adjustment pallet 2 is provided with air level 23.Adjustment pallet is also provided with calibration cross hairs 22, and this cross hairs 22 upright projection to bearing 1 overlaps with the cross hairs 12 on bearing 1 afterwards, as shown in Figure 2,4.
As the further technology that this embedded part installation position finder is taked, this adjustment pallet 2 is irregular polygon, and as shown in Figure 2,4, when the supporting leg 11 of bearing adjusts, adjustment pallet 2 can not be formed supporting leg 11 and hinder.
Lifting gear 3 comprises housing 31 and circular motion is converted to the transmission mechanism of straight line elevating movement.Described transmission mechanism comprises the rotating shaft 32 as input, the elevating lever 33 as output, the intermediate transmission parts that described rotating shaft connected with described elevating lever.Described rotating shaft 32 is horizontally disposed with, and elevating lever 33 is vertically arranged.What the top of elevating lever 33 was fixing arranges a platen 34, and the upper surface of platen 34 is horizontal plane.
The intermediate transmission parts that rotating shaft 32 connects with elevating lever 33 are Worm Wheel System parts by the further technology as this embodiment is taked: in this lifting gear.Described Worm Wheel System parts realize the known features of this function, and those skilled in the art can draw according to common practise, and therefore the structural representation of its concrete Worm Wheel System parts need not be drawn separately again.
Further technical scheme as embedded part installation position finder: in described lifting gear 3, at least one end of rotating shaft 32 is stretched out outside housing 31, and connects operation handwheel 35 or a handle in the end of rotating shaft 32.
Based on the embedded part installation and locating method that above-mentioned embedded part installation position finder realizes, comprise the steps:
1) two positions that will be welded and fixed at built-in fitting arrange an embedded part installation position finder respectively;
2) supporting leg 11 that the bearing 1 of embedded part installation position finder connects is supported on the ground;
3) supporting leg 11 that the bearing 1 adjusting embedded part installation position finder connects, makes supporting leg 11 firm support on the ground and to the preliminary leveling of bearing 1;
4) regulate the supporting leg 21 that adjustment pallet 2 connects, adjustment pallet 2 is up to the standard, and the air level 23 on pallet 2 to be adjusted moves to centre just can reach instrument level, i.e. accurate adjustment level;
5) by the transmission mechanism in the lifting gear of two embedded part installation position finders, elevating lever 33 is moved up and down, complete lifting, decline; Reach the location to embedded part absolute altitude;
6) embedded part is placed on the platen 34 on elevating lever 33 top of two embedded part installation position finders; Straight line in the cross hairs 22 make the straight line in the cross hairs 12 on the bearing 1 of the axis of embedded part and two embedded part installation position finders, adjusting on pallet 2 is positioned at same vertical plane; Reach the location to embedded part axis.
When making this embedded part installation position finder, the height of instrument will to meet when embedded part is installed ground to the height of embedded part.As too high in instrument just cannot putting into below embedded part supports, locates; Reach embedded part as excessively short, also cannot carry out installation location.The reserved setting height(from bottom) of transformer station's embedded part generally between 25cm-40cm, this embedded part installation position finder assembled after overall height be not more than 25cm, maximum adjustable-height will reach 40cm; In addition, preferably its Breadth Maximum is not more than 30cm.
In order to meet the requirement of bearing a constant load, the load of more than 500kg preferably to be met.
In addition, consider Adjustment precision, supporting leg 11,21 is selected and is revolved the bolt that the adjustable height that turns around is 4mm; The specification of worm gear structure of carrying out the accurate adjustment at a slow speed of height is that to rotate a circle adjustable height be 0.2mm in rotating shaft 32.

Claims (5)

1. embedded part installation position finder, is characterized in that, comprising:
Base, comprises discoidal bearing, bearing is connected with many bolts as height-adjustable supporting leg; Also comprise an adjustment pallet, adjustment pallet is positioned at the top of described bearing, is connected with adjustable bolt between described adjustment pallet and bearing, and this adjustable bolt is as the height-adjustable supporting leg of adjustment pallet; Described adjustment pallet is provided with air level; Described upper surface of support is installed with calibration cross hairs, described adjustment pallet is also provided with calibration cross hairs and upright projection to bearing overlaps with the cross hairs on bearing afterwards;
Lifting gear, comprises housing and circular motion is converted to the transmission mechanism of straight line elevating movement, and described transmission mechanism comprises the rotating shaft as input, the elevating lever as output, the intermediate transmission parts that described rotating shaft connected with described elevating lever; Described rotating shaft is horizontally disposed with, and described elevating lever is vertically arranged, and what the top of described elevating lever was fixing arranges a platen, and the upper surface of platen is horizontal plane.
2. embedded part installation position finder according to claim 1, is characterized in that: described adjustment pallet is irregular polygon.
3. embedded part installation position finder according to claim 1, is characterized in that: in described lifting gear, is Worm Wheel System parts by the intermediate transmission parts that described rotating shaft connects with described elevating lever.
4. embedded part installation position finder according to claim 1, is characterized in that: in described lifting gear, at least one end of described rotating shaft is stretched out outside described housing, and connects operation handwheel or a handle in the end of rotating shaft.
5. embedded part installation and locating method, is characterized in that, comprises the steps:
1) two positions that will be welded and fixed at built-in fitting arrange an embedded part installation position finder respectively;
2) supporting leg that the bearing of embedded part installation position finder connects is supported on the ground;
3) supporting leg that the bearing adjusting embedded part installation position finder connects, makes supporting leg firm support on the ground and to the preliminary leveling of bearing;
4) regulate the supporting leg that adjustment pallet connects, adjustment pallet is up to the standard, and the air level on pallet to be adjusted moves to centre just can reach instrument level, i.e. accurate adjustment level;
5) by the transmission mechanism in the lifting gear of two embedded part installation position finders, elevating lever is moved up and down, complete lifting, decline; Reach the location to embedded part absolute altitude;
6) embedded part is placed on the platen on elevating lever top of two embedded part installation position finders; Straight line in the cross hairs make the straight line in the cross hairs on the bearing of the axis of embedded part and two embedded part installation position finders, adjusting on pallet is positioned at same vertical plane; Reach the location to embedded part axis.
CN201410425948.1A 2014-08-27 2014-08-27 Embedded part installation position finder and embedded part installation and locating method Active CN104196052B (en)

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* Cited by examiner, † Cited by third party
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CN111472452B (en) * 2020-04-23 2021-06-08 浙江金鑫钢结构集团有限公司 Installation and construction method for large-span pipe truss engineering

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202420482U (en) * 2012-02-01 2012-09-05 中国矿业大学 Side slope angle visual measuring device
CN102679965A (en) * 2012-05-29 2012-09-19 葛洲坝集团第五工程有限公司 Height-adjustable cross laser level
CN102865887A (en) * 2012-09-11 2013-01-09 中国人民解放军总装备部军械技术研究所 Photoelectric instrument all terrain erecting and adjusting device
CN103762510A (en) * 2013-12-31 2014-04-30 国网宁夏电力公司固原供电公司 Maintenance platform
CN204000923U (en) * 2014-08-27 2014-12-10 山东送变电工程公司 Embedded part installation position finder

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3389839B2 (en) * 1997-09-05 2003-03-24 日立プラント建設株式会社 Girder installation method and girder centering adjustment device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202420482U (en) * 2012-02-01 2012-09-05 中国矿业大学 Side slope angle visual measuring device
CN102679965A (en) * 2012-05-29 2012-09-19 葛洲坝集团第五工程有限公司 Height-adjustable cross laser level
CN102865887A (en) * 2012-09-11 2013-01-09 中国人民解放军总装备部军械技术研究所 Photoelectric instrument all terrain erecting and adjusting device
CN103762510A (en) * 2013-12-31 2014-04-30 国网宁夏电力公司固原供电公司 Maintenance platform
CN204000923U (en) * 2014-08-27 2014-12-10 山东送变电工程公司 Embedded part installation position finder

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