CN104195780A - Water-saving dyeing machine - Google Patents
Water-saving dyeing machine Download PDFInfo
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- CN104195780A CN104195780A CN201410395213.9A CN201410395213A CN104195780A CN 104195780 A CN104195780 A CN 104195780A CN 201410395213 A CN201410395213 A CN 201410395213A CN 104195780 A CN104195780 A CN 104195780A
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Abstract
The invention relates to a water-saving dyeing machine which comprises a dyeing machine body, a clean water pipe, a waste water pipe and a water source control unit. The dyeing machine body comprises a clean water inlet, a waste water inlet and a dyeing machine body water outlet. The clean water pipe is communicated with the clean water inlet of the dyeing machine body and a clean water source and used for providing clean water for the dyeing machine body. The waste water pipe is communicated with the dyeing machine body water outlet and the waste water inlet and used for providing waste water discharged from the dyeing machine body for the dyeing machine body. The water source control unit is arranged a water channel where clean water and/or waste water enter/enters the dyeing machine body, and used for controlling the proportion of clean water and waste water entering the dyeing machine body according to different requirements for cleanliness degrees of water sources of the dyeing machine body. Accordingly, waste water which is directly discharged from the dyeing machine is provided for the dyeing machine again as dyeing water, waste is turned to wealth, consumption of clean water in the dyeing process is saved, and good cost control is achieved.
Description
Technical field
The present invention relates to dyeing machine technical field, particularly relate to a kind of technology of dyeing machine cycling utilization of wastewater.
Background technology
Textile industry is the traditional pillar industry of China, comprises five parts such as weaving, printing and dyeing, chemical fibre, the manufacture of clothing and textile special equipment.Along with the fast development of national economy, the dyeing industry of China has also entered high-speed development period, and equipment and technical merit obviously promote, and production technology and equipment are constantly updated.Dyeing and printing process is in textile industry in occupation of very important status, and the cost control in dyeing and printing process directly has influence on the economic worth that is directly connected to fabric.Therefore, the dyeing course of fabric is wanted to strict controlling cost.
In dyeing, what mainly utilize is the printing and dyeing that dyeing machine carries out chemical fibre.All kinds of textile dyeings, dyeing is processed poststaining chance and is produced a large amount of waste water, is not used if these waste water are directly discharged without recycling, easily causes the significantly increase of dyeing machine water consumption, and is unfavorable for the cost control of dyeing course.
Therefore, in dyeing, be badly in need of a kind of economical and practical dyeing machine wastewater processing technology and solve problems of the prior art.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides a kind of water saving dyeing machine.The technical solution adopted in the present invention is: a dyeing machine body, and it has a water purification water inlet, a water intake and a dyeing machine body dewatering outlet; One pure water pipe, is communicated in this dyeing machine body water inlet and a water purification source, in order to provide water purification to this dyeing machine body; One waste pipe, is communicated in this chromosome body dewatering outlet and this water intake, in order to the waste water that provides dyeing machine body to discharge to this dyeing machine body; One water source control module, be arranged at this water purification and or this waste water enter in the water-flowing path of this dyeing machine body, in order to according to the different demands of the cleannes of this dyeing machine body to water source, control the ratio that this water purification and this waste water enter this dyeing machine body.
In a preferred embodiment, further comprise a clarifier, be arranged in this waste pipe, in order to provide the waste water after purified treatment to dyeing machine body.
In a preferred embodiment, this clarifier is the filter that sorbing material is housed.
In a preferred embodiment, further comprise that a vacuum unit is communicated in this dyeing machine body, in order to being vacuum state by this dyeing machine ontology extraction.
In a preferred embodiment, further comprise a pump unit, be communicated in this pure water pipe and this waste pipe, in order to provide negative pressure that this water purification and this waste water are offered to this dyeing machine body.
In a preferred embodiment, this dyeing machine body need dye the corresponding of color to the cleannes at water source with fabric, and it is more shallow that this fabric need dye color, and this dyeing machine body requires higher to the cleannes at water source.
In a preferred embodiment, this water source control module comprises a pure water pipe switch and a waste pipe switch, according to the different demands of the cleannes of this dyeing machine body to water source, this water inlet pipe switch and this waste pipe switch can pass through manual adjustments switch aperture, the ratio that enters this dyeing machine body to control this water purification and this waste water.
In a preferred embodiment, this water source control module comprises a pure water pipe switch, one waste pipe switch and a switch opening controller, according to the different demands of the cleannes of this dyeing machine body to water source, this switch opening controller can be controlled the switch aperture of this water inlet pipe switch and this waste pipe switch automatically, the ratio that enters this dyeing machine body to control this water purification and this waste water.
In a preferred embodiment, this dyeing machine body further comprises a dyeing setting unit, in order to preset the required color parameter of this fabric, this color parameter is transferred to this switch opening controller by this dyeing setting unit, this switch opening controller is controlled the switch aperture of this water inlet pipe switch and this waste pipe switch, the ratio that enters this dyeing machine body to control this water purification and this waste water automatically according to this color parameter.
In a preferred embodiment, further comprise that a cleannes detector is arranged on this waste pipe, in order to detect the pollution level of the waste water in this waste pipe, this pollution level signal is transferred to this switch opening controller by this cleannes detector.
Compared with prior art, the invention has the beneficial effects as follows:
The dyeing machine waste water being originally directly discharged is offered to dyeing machine again as dyeing water, turn waste into wealth, saved the consumption of water purification in dyeing course, thereby reached good cost control.
Brief description of the drawings
Fig. 1 is the schematic diagram of the first embodiment of the present invention's water saving dyeing machine;
Fig. 2 is the schematic diagram of the second embodiment of the present invention's water saving dyeing machine;
Fig. 3 is the schematic diagram of the 3rd embodiment of the present invention's water saving dyeing machine;
Fig. 4 is the schematic diagram of the 4th embodiment of the present invention's water saving dyeing machine;
Fig. 5 is the schematic diagram of the 5th embodiment of the present invention's water saving dyeing machine;
Fig. 6 is the schematic diagram of the 6th embodiment of the present invention's water saving dyeing machine;
Fig. 7 is the schematic diagram of the 7th embodiment of the present invention's water saving dyeing machine;
Fig. 8 is the schematic diagram of the 8th embodiment of the present invention's water saving dyeing machine;
Specific embodiment
In details is below described, element numbers can be indicated in becomes some wherein in the diagram of enclosing, and represents with the particular example describing mode of practicable this embodiment.This class embodiment can illustrate that enough details are able to tool to implement in order to do the general skill personage who makes this field.The person of readding must recognize in the present invention, also can utilize other embodiment or under the prerequisite departing from described embodiment not, make structural, logicality and electrically on change.Therefore, details is below described and will do not wanted to be considered to be a kind of restriction, otherwise the embodiment that wherein comprised will be defined by claim scope.
First please refer to Fig. 1, it shows the schematic diagram of the first embodiment of the water saving dyeing machine according to the present invention; As shown in Figure 1, water saving dyeing machine 1 comprises a dyeing machine body 10, dyeing machine body 10 comprises that water intake 12 and that a water purification water inlet 11, that is arranged on dyeing machine body 10 upper surfaces and water purification water inlet 11 are disposed on dyeing machine body 10 upper surfaces is arranged on the chromosome body dewatering outlet 13 of dyeing machine body 10 lower surfaces.It should be noted that in other embodiments, according to different demands, water purification water inlet 11, water intake 12 and chromosome body dewatering outlet 13 can be positioned at the different parts of dyeing machine body 10, and its concrete magnitude setting is not also limited with one.
One pure water pipe 20, is communicated in this dyeing machine body water inlet 11 and a water purification source 30, in order to provide water purification to this dyeing machine body 10.In a preferred embodiment, water purification source 30 is running water water source.In actual production process, water purification source 30 provides water purification by pure water pipe 20 to dyeing machine body 10, in order in dyeing course, to the flushing of fabric (not shown), thereby ensures completing smoothly of textile dyeing operation.
One waste pipe 40, is communicated in this chromosome body dewatering outlet 13 and this water intake 12, in order to the waste water that provides dyeing machine body 10 to discharge to this dyeing machine body 10.It should be noted that in dyeing machine body 10, why can produce waste water is due in aforementioned dyeing operation, water purification to the flushing repeatedly of fabric after, dyeing residual liquid is mixed in water purification and produces.And the water purification that this part is mixed with dyeing residual liquid is because cleannes do not meet the demand of follow-up dyeing operation, therefore can be discharged dyeing machine body 10 as waste water.
In a preferred embodiment, this pure water pipe 20 and this waste pipe 40 are selected flexible pipe, thereby the position relationship of unit or structure can be set flexibly.
One water source control module 50, be arranged at this water purification and or this waste water enter in the water-flowing path of this dyeing machine body 10, in order to according to the different demands of the cleannes of this dyeing machine body 10 to water source, control the ratio that this water purification and this waste water enter this dyeing machine body 10.This dyeing machine body 10 need dye the corresponding of color to the cleannes at water source with fabric, be specially, be that light color is while being (as sky blue) when fabric need dye color, this dyeing machine body 10 is had relatively high expectations to the cleannes at water source, now water source control module 50 can increase the water purification amount that flows into dyeing machine body 10, or reduces the wastewater flow rate that flows into dyeing machine body 10.When fabric need dye colour bits dark color while being (as black), this dyeing machine body 10 requires lower to the cleannes at water source, now water source control module 50 can reduce the water purification amount that flows into dyeing machine body 10, or increases the wastewater flow rate that flows into dyeing machine body 10.By this, the present invention can, according to the dyeing demand of different fabrics, adjust the proportionate relationship of water purification and waste water flexibly, solve in prior art, only depend on water purification to complete the flushing operation of dyeing operation, thereby significantly reduce the waste of water resource, accomplish good cost control.
Please refer to Fig. 2, it shows the schematic diagram of the second embodiment of the water saving dyeing machine according to the present invention; As shown in Figure 2, the present embodiment and the first embodiment are roughly the same, and difference is: further comprise a clarifier 60, be arranged in this waste pipe 40, in order to provide the waste water after purified treatment to dyeing machine body 10.In a preferred embodiment, this clarifier 60 is for being equipped with the filter of sorbing material, wherein sorbing material be poly-dimethyldiallylammonium chloride solution that discarded superfine fiber synthetic leather base cloth is 10～15% through mass concentration soak 15～20 minutes, to dry, pulverize be 50～100 object crushed materials.In practical work process, while passing through this clarifier 60 with the waste water of dyeing residual liquid, the sorbing material in clarifier 60 can, by the residual dye absorption in dyeing residual liquid, be translated into the waste water that there is no residual dye.Waste water through clarifier 60 can reach good cleannes, farthest breaks through waste water condition and uses restriction.
Please refer to Fig. 3, it shows the schematic diagram of the 3rd embodiment of the water saving dyeing machine according to the present invention; As shown in Figure 3, the present embodiment and the first embodiment are roughly the same, and difference is: further comprise that a vacuum unit 70 is communicated in this dyeing machine body 10, in order to this dyeing machine body 10 is extracted as vacuum state.Because vacuum unit 70 detaches the air in dyeing machine body 10, make the internal gas pressure of dyeing machine body 10 lower than the external world, now the fiber volume fraction of fabric more expands in the state of external atmosphere pressure, therefore in the time that dye solution is infected with this fabric, dye solution is more prone to infiltrate this fiber increases Color.Thereby increase Color on the one hand, also can increase on the other hand residual dye and be mingled in water purification, the cleannes of the waste water that guarantee dyeing machine body 10 is discharged, farthest break through waste water condition and use restriction.
Please refer to Fig. 4, it shows the schematic diagram of the 4th embodiment of the water saving dyeing machine according to the present invention; As shown in Figure 4, the present embodiment and the first embodiment are roughly the same, and difference is: further comprise a pump unit 80, be communicated in this pure water pipe 20 and this waste pipe 40, in order to provide negative pressure that this water purification and this waste water are offered to this dyeing machine body 10.Pump unit 80 can be selected water pump of the prior art etc., but and as restriction.
Please refer to Fig. 5, it shows the schematic diagram of the 5th embodiment of the water saving dyeing machine according to the present invention; As shown in Figure 5, the present embodiment and the first embodiment are roughly the same, difference is: this water source control module 50 comprises a pure water pipe switch 51 and a waste pipe switch 52, according to the different demands of the cleannes of this dyeing machine body 10 to water source, this water inlet pipe switch 51 and this waste pipe switch 52 can pass through manual adjustments switch aperture, the ratio that enters this dyeing machine body 10 to control this water purification and this waste water.Pure water pipe switch 51 in the present embodiment and waste pipe switch 52 are selected as hand switch, and concrete operations mode is:
Be that light color is while being (as sky blue) when fabric need dye color, this dyeing machine body 10 is had relatively high expectations to the cleannes at water source, now operator is by manual adjustments pure water pipe switch 11, thereby increase its opening degree and increase the water purification amount that flows into dyeing machine body 10, or manual adjustments waste pipe switch 12, reduces thereby reduce its opening degree the wastewater flow rate that flows into dyeing machine body 10.When fabric need dye colour bits dark color while being (as black), this dyeing machine body 10 requires lower to the cleannes at water source, now operator is by manual adjustments pure water pipe switch 11, thereby reduce its opening degree and increase the water purification amount that flows into dyeing machine body 10, or manual adjustments waste pipe switch 12, reduces thereby increase its opening degree the wastewater flow rate that flows into dyeing machine body 10.The in the situation that of the limit, when fabric need dye color light color very, can open pure water pipe switch 11 completely and close waste pipe switch 12 completely.Need dye color dark color very and work as fabric, now also can open waste pipe switch 12 completely and close pure water pipe switch 11 completely.Dye color when minding between above-mentioned two kinds of limiting cases, pure water pipe switch 11 and the waste pipe switch 12 switch aperture to each other of can arranging in pairs or groups mutually when fabric is required.
Please refer to Fig. 6, it shows the schematic diagram of the 6th embodiment of the water saving dyeing machine according to the present invention; As shown in Figure 6, the present embodiment and the first embodiment are roughly the same, difference is: this water source control module 50 comprises a pure water pipe switch 51, one waste pipe switch 52 and a switch opening controller 53, according to the different demands of the cleannes of this dyeing machine body 10 to water source, this switch opening controller 53 can be controlled the switch aperture of this water inlet pipe switch 51 and this waste pipe switch 52 automatically, the ratio that enters this dyeing machine body 10 to control this water purification and this waste water.Pure water pipe switch 51 in the present embodiment and waste pipe switch 52 are automatic switch, and concrete operations mode is:
Be that light color is while being (as sky blue) when fabric need dye color, this dyeing machine body 10 is had relatively high expectations to the cleannes at water source, now switch opening controller 53 regulates pure water pipe switch 11 automatically, thereby increase its opening degree and increase the water purification amount that flows into dyeing machine body 10, or automatically regulate waste pipe switch 12, reduce thereby reduce its opening degree the wastewater flow rate that flows into dyeing machine body 10.When fabric need dye colour bits dark color while being (as black), this dyeing machine body 10 requires lower to the cleannes at water source, now switch opening controller 53 regulates pure water pipe switch 11 automatically, thereby reduce its opening degree and increase the water purification amount that flows into dyeing machine body 10, or switch opening controller 53 regulates waste pipe switch 12 automatically, reduce thereby increase its opening degree the wastewater flow rate that flows into dyeing machine body 10.The in the situation that of the limit, when fabric need dye color light color very, can open pure water pipe switch 11 completely and close waste pipe switch 12 completely.Need dye color dark color very and work as fabric, now also can open waste pipe switch 12 completely and close pure water pipe switch 11 completely.Dye color when minding between above-mentioned two kinds of limiting cases, pure water pipe switch 11 and the waste pipe switch 12 switch aperture to each other of can arranging in pairs or groups mutually when fabric is required.
In addition, it should be noted that, the setting position of pure water pipe switch 11 and waste pipe switch 12 is not limited to be arranged at corresponding water purification water inlet 11 and water intake 12 places, and can be arranged on this water purification and or this waste water enter other positions in the water-flowing path of this dyeing machine body 10.
Please refer to Fig. 7, it shows the schematic diagram of the 7th embodiment of the water saving dyeing machine according to the present invention; As shown in Figure 7, the present embodiment and the 6th embodiment are roughly the same, difference is: this dyeing machine body 10 further comprises a dyeing setting unit 14, in order to preset the required color parameter of this fabric, this color parameter S1 is transferred to this switch opening controller 53 by this dyeing setting unit 14, this switch opening controller 53 is controlled the switch aperture of this water inlet pipe switch 11 and this waste pipe switch 12, the ratio that enters this dyeing machine body to control this water purification and this waste water automatically according to this color parameter S1.
Please refer to Fig. 8, it shows the schematic diagram of the 8th embodiment of the water saving dyeing machine according to the present invention; As shown in Figure 8, the present embodiment and the 6th embodiment are roughly the same, difference is: further comprise that a cleannes detector 90 is arranged on this waste pipe 40, in order to detect the pollution level of the waste water in this waste pipe 40, this pollution level signal S2 is transferred to this switch opening controller 53 by this cleannes detector 90.In actual use, cleannes detector 90 detects the cleannes of the waste water in waste pipe 40 in real time, adjust in real time the switch aperture of corresponding waste pipe switch 12 or pure water pipe switch 11 according to the cleannes of waste water for switch opening controller 53, to meet dyeing demand and fabric coloured differently stage or the requirement of dye levels to water source cleannes of different fabrics.
To sum up, the dyeing machine waste water being originally directly discharged is offered to dyeing machine again as dyeing water, turn waste into wealth, saved the consumption of water purification in dyeing course, thereby reached good cost control.
The foregoing is only embodiments of the invention, it is not in order to limit scope of patent protection of the present invention.Anyly have the knack of alike skill person, not departing from spirit of the present invention and scope, the change of doing and the equivalence of retouching are replaced, and are still in scope of patent protection of the present invention.
Claims (10)
1. a water saving dyeing machine, is characterized in that, comprising:
One dyeing machine body, it has a water purification water inlet, a water intake and a dyeing machine body dewatering outlet;
One pure water pipe, is communicated in this dyeing machine body water inlet and a water purification source, in order to provide water purification to this dyeing machine body;
One waste pipe, is communicated in this chromosome body dewatering outlet and this water intake, in order to the waste water that provides dyeing machine body to discharge to this dyeing machine body;
One water source control module, be arranged at this water purification and or this waste water enter in the water-flowing path of this dyeing machine body, in order to according to the different demands of the cleannes of this dyeing machine body to water source, control the ratio that this water purification and this waste water enter this dyeing machine body.
2. water saving dyeing machine according to claim 1, is characterized in that: further comprise a clarifier, be arranged in this waste pipe, in order to provide the waste water after purified treatment to dyeing machine body.
3. water saving dyeing machine according to claim 2, is characterized in that: this clarifier is the filter that sorbing material is housed.
4. water saving dyeing machine according to claim 1, is characterized in that: further comprise that a vacuum unit is communicated in this dyeing machine body, in order to being vacuum state by this dyeing machine ontology extraction.
5. water saving dyeing machine according to claim 1, is characterized in that: further comprise a pump unit, be communicated in this pure water pipe and this waste pipe, in order to provide negative pressure that this water purification and this waste water are offered to this dyeing machine body.
6. water saving dyeing machine according to claim 1, is characterized in that: this dyeing machine body need dye the corresponding of color to the cleannes at water source with fabric, and it is more shallow that this fabric need dye color, and this dyeing machine body requires higher to the cleannes at water source.
7. water saving dyeing machine according to claim 6, it is characterized in that: this water source control module comprises a pure water pipe switch and a waste pipe switch, according to the different demands of the cleannes of this dyeing machine body to water source, this water inlet pipe switch and this waste pipe switch can pass through manual adjustments switch aperture, the ratio that enters this dyeing machine body to control this water purification and this waste water.
8. water saving dyeing machine according to claim 6, it is characterized in that: this water source control module comprises a pure water pipe switch, one waste pipe switch and a switch opening controller, according to the different demands of the cleannes of this dyeing machine body to water source, this switch opening controller can be controlled the switch aperture of this water inlet pipe switch and this waste pipe switch automatically, the ratio that enters this dyeing machine body to control this water purification and this waste water.
9. water saving dyeing machine according to claim 8, it is characterized in that: this dyeing machine body further comprises a dyeing setting unit, in order to preset the required color parameter of this fabric, this color parameter is transferred to this switch opening controller by this dyeing setting unit, this switch opening controller is controlled the switch aperture of this water inlet pipe switch and this waste pipe switch, the ratio that enters this dyeing machine body to control this water purification and this waste water automatically according to this color parameter.
10. water saving dyeing machine according to claim 8, it is characterized in that: further comprise that a cleannes detector is arranged on this waste pipe, in order to detect the pollution level of the waste water in this waste pipe, this pollution level signal is transferred to this switch opening controller by this cleannes detector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410395213.9A CN104195780B (en) | 2014-08-12 | 2014-08-12 | Water-saving dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410395213.9A CN104195780B (en) | 2014-08-12 | 2014-08-12 | Water-saving dyeing machine |
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| CN104195780A true CN104195780A (en) | 2014-12-10 |
| CN104195780B CN104195780B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410395213.9A Expired - Fee Related CN104195780B (en) | 2014-08-12 | 2014-08-12 | Water-saving dyeing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105696229A (en) * | 2016-04-19 | 2016-06-22 | 周涛 | Printing and dyeing equipment and printing and dyeing process |
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| EP0197429B1 (en) * | 1985-04-02 | 1988-12-14 | Babcock Textilmaschinen GmbH | Apparatus for saving water in washing machines |
| JPH0673657A (en) * | 1992-08-26 | 1994-03-15 | Nissen Corp | Method for washing with water in cheese dyeing and system therefor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105696229A (en) * | 2016-04-19 | 2016-06-22 | 周涛 | Printing and dyeing equipment and printing and dyeing process |
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| CN104195780B (en) | 2017-02-22 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Inventor after: Zhang Yong Inventor after: Ren Pengju Inventor after: Su Qi Inventor after: Zu Dimin Inventor before: Yang Jinxu |
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Effective date of registration: 20161230 Address after: Jin Qi Road 300350 Tianjin city Jinnan District xianshuigu town Applicant after: TIANJIN TYCO NOEL WOOL TEXTILE CO., LTD. Address before: 313000 Zhejiang Province, Huzhou city Nanxun District Shuanglin town Shilin Applicant before: HUZHOU NONGJIA WOOL DYEING AND FINISHING CO., LTD. |
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