CN104191692A - Gel-anion-bamboo charcoal composite latex sponge and manufacturing method thereof - Google Patents
Gel-anion-bamboo charcoal composite latex sponge and manufacturing method thereof Download PDFInfo
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- CN104191692A CN104191692A CN201410441973.9A CN201410441973A CN104191692A CN 104191692 A CN104191692 A CN 104191692A CN 201410441973 A CN201410441973 A CN 201410441973A CN 104191692 A CN104191692 A CN 104191692A
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Abstract
The invention provides a gel-anion-bamboo charcoal composite latex sponge and a manufacturing method thereof, and specifically relates to a gel-anion-bamboo charcoal composite latex sponge which is soft to touch, highly elastic, healthy and environment-friendly, and a manufacturing method thereof. The gel-anion-bamboo charcoal composite latex sponge comprises a gel sponge layer, an anion sponge layer and a bamboo charcoal sponge layer; the gel sponge layer is connected with the anion sponge layer by use of a first natural cross-linking agent layer; the anion sponge layer is connected with the bamboo charcoal sponge layer by use of a second natural cross-linking agent layer; the gel sponge layer comprises the following components in parts by weight: 100 parts of natural latex, 3-8 parts of gel, 1-9 parts of sulfur, 1-6 parts of zinc oxide, 1-5 parts of accelerant, 0.5-2 parts of sodium fluosilicate and 0.1-2 parts of potassium castorate; the anion sponge layer comprises the following components in parts by weight: 100 parts of natural latex, 2-5 parts of anion powder, 1-9 parts of sulfur, 1-6 parts of zinc oxide, 1-5 parts of accelerant, 0.5-2 parts of sodium fluosilicate and 0.1-2 parts of potassium castorate. The gel-anion-bamboo charcoal composite latex sponge has no irritation to skin and has a powerful sterilization effect.
Description
Technical field
The present invention relates to latex foam and manufacture field, relate in particular to gelatin anion bamboo charcoal composite emulsion sponge and processing method thereof.
Background technology
Latex foam is a kind of elastomeric material with many foam structures.Have elasticity high, good permeability, load are good, comfortable durable, the various features such as environmental protection.Along with the lifting of the cognitive level of people, consumers more and more pay close attention to the quality of sponge product, and therefore, the NEW TYPE OF COMPOSITE sponge based on natural emulsion sponge is often subject to consumers' favor.
Because modern life rhythm is accelerated, people's job and life stress increases sharply, and therefore, the sleep confrontation people that have a high-quality are very important.That common sponge product is difficult to meet is simultaneously comfortable, the high request of health care, environmental protection, thereby, develop the high-quality latex foam product of soft-touch, high resilience, health environment-friendly, be the active demand in market.
Summary of the invention
The object of this invention is to provide gelatin anion bamboo charcoal composite emulsion sponge and the processing method thereof of a kind of soft-touch, high resilience, health environment-friendly.
The technical solution used in the present invention is: comprise gel sponge layer, anion spongy layer and bamboo charcoal spongy layer, between described gel sponge layer and anion spongy layer, connect by natural crosslinking agent layer one, between described anion spongy layer and bamboo charcoal spongy layer, connect by natural crosslinking agent layer two; Make described gel sponge layer, anion spongy layer and bamboo charcoal spongy layer structure in aggregates;
Described gel sponge layer comprises the component of following weight portion: 100 parts of natural emulsions, 3 ~ 8 parts of gels, 1 ~ 9 part, sulphur, 1 ~ 6 part, zinc oxide, 1 ~ 5 part of promoter, 0.5 ~ 2 part of prodan, 0.1 ~ 2 part of potassium ricinoleate;
Described anion spongy layer comprises the component of following weight portion: 100 parts of natural emulsions, 2 ~ 5 parts of negative ion powders, 1 ~ 9 part, sulphur, 1 ~ 6 part, zinc oxide, 1 ~ 5 part of promoter, 0.5 ~ 2 part of prodan, 0.1 ~ 2 part of potassium ricinoleate;
Described bamboo charcoal spongy layer comprises the component of following weight portion: 100 parts of natural emulsions, 5 ~ 9 parts of bamboo charcoals, 1 ~ 9 part, sulphur, 1 ~ 6 part, zinc oxide, 1 ~ 5 part of promoter, 0.5 ~ 2 part of prodan, 0.1 ~ 2 part of potassium ricinoleate.
The thickness of described natural glue crosslinking agent layer one and natural glue crosslinking agent layer two is 1mm ~ 2mm.
What described gel sponge layer, natural crosslinking agent layer one, anion spongy layer, natural crosslinking agent layer two and bamboo charcoal spongy layer formed offers some vertical through holes on the whole.
Processing method of the present invention, comprises the following steps:
1), each spongy layer moulding: gel sponge layer, anion spongy layer and bamboo charcoal spongy layer are respectively by wet evaporation bubble technological forming, stand-by;
2), bonding: first, bamboo charcoal spongy layer to be laid on workbench, at the even coated natural crosslinking agent of bamboo charcoal spongy layer end face layer two, with covering on it by anion spongy layer; Then, at the even coated natural crosslinking agent of anion spongy layer end face layer one, with covering on it by gel sponge layer; Leave standstill 30 ~ 60 minutes;
3), punching: process some by gel sponge layer end face until the through hole of bamboo charcoal spongy layer bottom surface make.
Beneficial effect of the present invention is: first, gel sponge layer has fine and smooth soft sense of touch, highly-breathable and good biocompatibility, to skin without any stimulation; Secondly, anion spongy layer the has been load natural emulsion sponge of anion, anion has extremely strong degermation, ensures air cleaner, can also improve allergic constitution, promotes the synthetic and vitamin storage of human body, improves sleep quality; In addition, the honeycomb microporous structure running through inside and outside the bamboo charcoal in bamboo charcoal spongy layer has, improves gas permeability and adsorptivity, is powerful natural air evolution device.Therefore, the gelatin anion bamboo charcoal sponge that adopts these three kinds of Material claddings to obtain, not only soft-touch, high resilience, and can improve environmental quality, and regulate function of human body, promote sleep quality.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the top view of Fig. 1.
In figure, 1 is gel sponge layer, the 21st, and natural crosslinking agent layer one, 22nd, natural crosslinking agent layer two, 3rd, anion spongy layer, the 4th, bamboo charcoal spongy layer, the 5th, through hole.
Detailed description of the invention
The present invention as shown in Figure 1 and 2, comprise gel sponge layer 1, anion spongy layer 3 and bamboo charcoal spongy layer 4, between gel sponge layer 1 and anion spongy layer 3, connect by natural crosslinking agent layer 1, between described anion spongy layer 3 and bamboo charcoal spongy layer 4, connect by natural crosslinking agent layer 2 22; Make described gel sponge layer 1, anion spongy layer 3 and bamboo charcoal spongy layer 4 structures in aggregates;
Described gel sponge layer 1 comprises the component of following weight portion: 100 parts of natural emulsions, 3 ~ 8 parts of gels, 1 ~ 9 part, sulphur, 1 ~ 6 part, zinc oxide, 1 ~ 5 part of promoter, 0.5 ~ 2 part of prodan, 0.1 ~ 2 part of potassium ricinoleate;
Described anion spongy layer 3 comprises the component of following weight portion: 100 parts of natural emulsions, 2 ~ 5 parts of negative ion powders, 1 ~ 9 part, sulphur, 1 ~ 6 part, zinc oxide, 1 ~ 5 part of promoter, 0.5 ~ 2 part of prodan, 0.1 ~ 2 part of potassium ricinoleate;
Described bamboo charcoal spongy layer 4 comprises the component of following weight portion: 100 parts of natural emulsions, 5 ~ 9 parts of bamboo charcoals, 1 ~ 9 part, sulphur, 1 ~ 6 part, zinc oxide, 1 ~ 5 part of promoter, 0.5 ~ 2 part of prodan, 0.1 ~ 2 part of potassium ricinoleate.
Wherein potassium ricinoleate: aqueous, under its fragrance normal temperature, can volatilize, meet the needs of client to pillow fragrance.
Sulphur: there is the effect of sterilization, make pillow have health care.
Prodan: be a kind of fluosilicate, as coagulating agent.
The thickness of described natural glue crosslinking agent layer 1 and natural glue crosslinking agent layer 2 22 is 1mm ~ 2mm.
What described gel sponge layer 1, natural crosslinking agent layer 1, anion spongy layer 3, natural crosslinking agent layer 2 22 and bamboo charcoal spongy layer 4 formed offers some vertical through holes 5 on the whole.Vertically the aperture of through hole 5 is 2-20mm, and vertically through hole 5 spacing are 20-80mm.In use gas permeability, thermal diffusivity are good, are convenient to cleaning, clean.
Processing method of the present invention, comprises the following steps:
1), each spongy layer moulding: gel sponge layer 1, anion spongy layer 3 and bamboo charcoal spongy layer 4 are respectively by wet evaporation bubble technological forming, stand-by;
2), bonding: first, bamboo charcoal spongy layer 4 to be laid on workbench, at the even coated natural crosslinking agent of bamboo charcoal spongy layer 4 end face layer 2 22, with covering on it by anion spongy layer 3; Then, at the even coated natural crosslinking agent of anion spongy layer 3 end face layer 1, with covering on it by gel sponge layer 1; Leave standstill 30 ~ 60 minutes;
3), punching: process some by gel sponge layer 1 end face until the through hole 5 of bamboo charcoal spongy layer 4 bottom surfaces make.
Function to each key component in the present invention, effect below further illustrates as follows:
Natural crosslinking agent: also can be described as natural adhesive, refer to the adhesive that raw material sources are made in natural materials.Because source is abundant, cheap, toxicity is low, be widely used in furniture, bookbinding, packaging and handicraft processing.Wherein natural plant gum has: gum arabic, natural rubber etc.Natural glue crosslinking agent layer 1 in the present invention and natural glue crosslinking agent layer 2 22 adopt above natural plant gum.
Gel: have good biocompatibility and biodegradability, add the natural emulsion sponge of gel to have good sense of touch, non-stimulated to skin, the elasticity of high-quality also has antibacterial action.Macromolecule is connected to each other under certain condition, forms space network structure, has been full of the liquid (can be also gas in xerogel) as decentralized medium in structure space, presents special dispersion.The elastic gel that belongs to of the present invention is the material of the similar sponge structure of a kind of cellular.In concrete enforcement, we have adopted as sephadex, Ago-Gel, polyacrylamide gel or polyethylene gel etc.
Negative ion powder: anion is Source of life spring, it is described as " airborne vitamin ", adds the natural emulsion sponge of anion, there is extremely strong degermation, ensure air cleaner, can also improve allergic constitution, promote human body to synthesize and vitamin storage, improve sleep quality.Realize providing of anion by be mixed into negative ion powder in raw material, that people utilize nature to produce the principle of anion, a kind of complex mineral of artificial synthetic or proportioning, all generally tourmaline powder+lanthanide series or rare earth element, the proportioning ratio of its rare earth elements has substantially exceeded tourmaline powder, and rare earth has accounted for more than 60%.The interpolation of bamboo charcoal also can provide anion.
Bamboo charcoal: have dividing of a charcoal, sheet charcoal, broken charcoal, particle charcoal and powder charcoal in bamboo charcoal macroscopic view, what the present invention adopted is powder charcoal.The honeycomb microporous structure running through inside and outside having on microcosmic, improves gas permeability and adsorptivity, is powerful natural air clarifier.In addition, it can Spontaneous release far infrared " life light ", forms thermoinduction, in the time that human body is slept soundly, promotes cell atom and molecule to shake altogether, accelerates blood circulation and metabolism.There is very strong adsorption capacity, can purify air, eliminate peculiar smell, moisture absorption mildew-resistant, antibacterial expelling parasite.Contact the absorbing sweat that can dry with human body, promote blood circulation of human body and metabolism, fatigue-relieving.
Adopt above three kinds of main sponge materials and the compound gelatin anion bamboo charcoal sponge obtaining of adhesives, not only soft-touch, high resilience, and can improve environmental quality, and regulate function of human body, promote sleep quality.
Claims (4)
1. a gelatin anion bamboo charcoal composite emulsion sponge, it is characterized in that, comprise gel sponge layer, anion spongy layer and bamboo charcoal spongy layer, between described gel sponge layer and anion spongy layer, connect by natural crosslinking agent layer one, between described anion spongy layer and bamboo charcoal spongy layer, connect by natural crosslinking agent layer two; Make described gel sponge layer, anion spongy layer and bamboo charcoal spongy layer structure in aggregates;
Described gel sponge layer comprises the component of following weight portion: 100 parts of natural emulsions, 3 ~ 8 parts of gels, 1 ~ 9 part, sulphur, 1 ~ 6 part, zinc oxide, 1 ~ 5 part of promoter, 0.5 ~ 2 part of prodan, 0.1 ~ 2 part of potassium ricinoleate;
Described anion spongy layer comprises the component of following weight portion: 100 parts of natural emulsions, 2 ~ 5 parts of negative ion powders, 1 ~ 9 part, sulphur, 1 ~ 6 part, zinc oxide, 1 ~ 5 part of promoter, 0.5 ~ 2 part of prodan, 0.1 ~ 2 part of potassium ricinoleate;
Described bamboo charcoal spongy layer comprises the component of following weight portion: 100 parts of natural emulsions, 5 ~ 9 parts of bamboo charcoals, 1 ~ 9 part, sulphur, 1 ~ 6 part, zinc oxide, 1 ~ 5 part of promoter, 0.5 ~ 2 part of prodan, 0.1 ~ 2 part of potassium ricinoleate.
2. a kind of gelatin anion bamboo charcoal composite emulsion sponge according to claim 1, is characterized in that: the thickness of described natural glue crosslinking agent layer one and natural glue crosslinking agent layer two is 1mm ~ 2mm.
3. a kind of gelatin anion bamboo charcoal composite emulsion sponge according to claim 1, is characterized in that: what described gel sponge layer, natural crosslinking agent layer one, anion spongy layer, natural crosslinking agent layer two and bamboo charcoal spongy layer formed offers some vertical through holes on the whole.
4. a processing method for gelatin anion bamboo charcoal composite emulsion sponge described in claim 1, is characterized in that, comprises the following steps:
1), each spongy layer moulding: gel sponge layer, anion spongy layer and bamboo charcoal spongy layer are respectively by wet evaporation bubble technological forming, stand-by;
2), bonding: first, bamboo charcoal spongy layer to be laid on workbench, at the even coated natural crosslinking agent of bamboo charcoal spongy layer end face layer two, with covering on it by anion spongy layer; Then, at the even coated natural crosslinking agent of anion spongy layer end face layer one, with covering on it by gel sponge layer; Leave standstill 30 ~ 60 minutes;
3), punching: process some by gel sponge layer end face until the through hole of bamboo charcoal spongy layer bottom surface make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410441973.9A CN104191692A (en) | 2014-09-01 | 2014-09-01 | Gel-anion-bamboo charcoal composite latex sponge and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410441973.9A CN104191692A (en) | 2014-09-01 | 2014-09-01 | Gel-anion-bamboo charcoal composite latex sponge and manufacturing method thereof |
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| CN104191692A true CN104191692A (en) | 2014-12-10 |
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| CN201410441973.9A Withdrawn CN104191692A (en) | 2014-09-01 | 2014-09-01 | Gel-anion-bamboo charcoal composite latex sponge and manufacturing method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104893023A (en) * | 2015-04-21 | 2015-09-09 | 温州嘉泰乳胶制品有限公司 | Haematitum latex product production process |
| CN105175803A (en) * | 2015-07-31 | 2015-12-23 | 陆思烨 | Natural antibacterial anti-aging rubber material and preparation method thereof |
| CN106243415A (en) * | 2016-01-14 | 2016-12-21 | 济南圣泉集团股份有限公司 | The store method of a kind of natural emulsion and prepared latex product |
| CN106479001A (en) * | 2016-10-19 | 2017-03-08 | 江苏金世缘乳胶制品股份有限公司 | A kind of anion latex product and its processing technique |
-
2014
- 2014-09-01 CN CN201410441973.9A patent/CN104191692A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104893023A (en) * | 2015-04-21 | 2015-09-09 | 温州嘉泰乳胶制品有限公司 | Haematitum latex product production process |
| CN105175803A (en) * | 2015-07-31 | 2015-12-23 | 陆思烨 | Natural antibacterial anti-aging rubber material and preparation method thereof |
| CN106243415A (en) * | 2016-01-14 | 2016-12-21 | 济南圣泉集团股份有限公司 | The store method of a kind of natural emulsion and prepared latex product |
| CN106479001A (en) * | 2016-10-19 | 2017-03-08 | 江苏金世缘乳胶制品股份有限公司 | A kind of anion latex product and its processing technique |
| CN106479001B (en) * | 2016-10-19 | 2018-04-24 | 江苏金世缘乳胶制品股份有限公司 | A kind of processing technology of anion latex product |
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Application publication date: 20141210 |
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| WW01 | Invention patent application withdrawn after publication |