CN104191622A - 3D printing assisting method and device as well as 3D printer - Google Patents

3D printing assisting method and device as well as 3D printer Download PDF

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Publication number
CN104191622A
CN104191622A CN201410432687.6A CN201410432687A CN104191622A CN 104191622 A CN104191622 A CN 104191622A CN 201410432687 A CN201410432687 A CN 201410432687A CN 104191622 A CN104191622 A CN 104191622A
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parts
support force
size
required support
contactless
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CN201410432687.6A
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Chinese (zh)
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CN104191622B (en
Inventor
周梁
周涵宁
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Beijing Zhigu Tech Co Ltd
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Beijing Zhigu Tech Co Ltd
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Abstract

The embodiment of the invention provides a 3D printing assisting method and device as well as a 3D printer. The method comprises the steps of at least determining the application position and power of a supporting force required by at least one part of an object in the printing process of the object according to a printing model file of the object; and controlling a non-contact supporting device to provide an acting force meeting the requirement for the required supporting force to the at least one part in the printing process according to the application position and power of the required supporting force. The embodiment of the invention provides a 3D printing assisting scheme.

Description

3D prints householder method, device and 3D printer
Technical field
The embodiment of the present application relates to printing technique field, relates in particular to a kind of 3D and prints householder method, device and 3D printer.
Background technology
Existing consumer level three-dimensional (3 Dimension are called for short 3D) printer, adopts fusion sediment moulding (Fused Deposition Modeling is called for short FDM) technology mostly.FDM technology depends on gravity molten state material is fixed on to precalculated position, in the process of printing, if the angle of inclination of the moulding section of model is larger, and outstanding nose shape in eaves shape or head portrait for example, this moulding section easily subsides.
Common solution is to print extra supporting construction in the position of these moulding sections, but print supporting construction itself and can take the time-write interval, consume printed material, even and after printing completes, excise supporting construction, or can leave some joint seam traces, affect the outward appearance of final molding.
Summary of the invention
In view of this, the scheme that provides a kind of auxiliary 3D to print is provided the embodiment of the present application object.
For achieving the above object, according to the embodiment of the present application aspect, provide a kind of 3D to print householder method, comprising:
According to the printer model file of an object, at least determine at least one parts in described object in the print procedure of described object required support force apply position and size;
At least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure.
For achieving the above object, according to another aspect of the embodiment of the present application, provide a kind of 3D to print householder method, comprising:
According to shape, the material of printed one at least part of object, that at least determines support force that at least one parts in described at least part of object are required applies position and size;
At least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force.
For achieving the above object, according to another aspect of the embodiment of the present application, provide a kind of 3D to print servicing unit, comprising:
The first determination module, for according to the printer model file of an object, at least determine at least one parts in described object in the print procedure of described object required support force apply position and size;
Control module, at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure.
For achieving the above object, according to another aspect of the embodiment of the present application, provide a kind of 3D to print servicing unit, comprising:
The first determination module, for according to shape, the material of at least part of object that printed, at least definite described at least part of object, the required support force of at least one parts applies position and size;
Control module, at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force.
For achieving the above object, according to another aspect of the embodiment of the present application, provide a kind of 3D printer, comprising: a 3D as above prints servicing unit and described contactless bracing or strutting arrangement.
At least one technical scheme in a plurality of technical schemes has following beneficial effect above:
The embodiment of the present application is passed through according to the printer model file of an object, determine at least one parts in described object in the print procedure of described object required support force apply position and size, and control a contactless bracing or strutting arrangement to described at least one parts, provide the active force that meets described required support force in described print procedure, the scheme that provides a kind of auxiliary 3D to print, particularly, utilize contactless support force to replace at least in part the supporting construction of printing to support parts, time-write interval and printed material have been saved, and avoided the impact of excision supporting construction on object outward appearance.
Accompanying drawing explanation
A kind of 3D that Fig. 1 provides for the application prints the schematic flow sheet of householder method embodiment mono-;
Fig. 2 A, 2B are respectively in the application in print procedure not a kind of schematic diagram of the required support force of parts in the same time;
Fig. 3 A is a kind of schematic diagram of standing wave in the application;
Fig. 3 B is a kind of schematic diagram of focus beam in the application;
A kind of 3D that Fig. 4 provides for the application prints the schematic flow sheet of householder method embodiment bis-;
A kind of 3D that Fig. 5 A provides for the application prints the structural representation of servicing unit embodiment mono-;
Fig. 5 B is the structural representation of a kind of optional implementation of Fig. 5 A illustrated embodiment;
A kind of 3D that Fig. 6 A provides for the application prints the structural representation of servicing unit embodiment bis-;
Fig. 6 B is the structural representation of a kind of optional implementation of Fig. 6 A illustrated embodiment;
The structural representation of a kind of 3D printer embodiment that Fig. 7 provides for the application.
The specific embodiment
Below in conjunction with drawings and Examples, the application's the specific embodiment is described in further detail.Following examples are used for illustrating the present invention, but are not used for limiting the scope of the invention.
A kind of 3D that Fig. 1 provides for the application prints the schematic flow sheet of householder method embodiment mono-.As shown in Figure 1, the present embodiment comprises:
110, according to the printer model file of an object, at least determine at least one parts in described object in the print procedure of described object required support force apply position and size.
For instance, the 3D that a kind of 3D that the application provides prints described in servicing unit embodiment mono-prints servicing unit as the executive agent of the present embodiment, carries out 110~120.Wherein, described 3D printing servicing unit can be arranged on the form of hardware and/or software in a 3D printer.
120, at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure.
In the present embodiment, in 110, determine at least one parts in described object in the print procedure of described object required support force apply position and size can be, that determines described required support force applies position and big or small occurrence, or, determine described required support force apply position and size required satisfied condition.Correspondingly, in 120, can be, at least according to apply position and the big or small occurrence of described required support force, control a contactless bracing or strutting arrangement and in described print procedure, described at least one parts are provided and apply equally position and big or small active force, or, at least according to described required support force apply position and the required satisfied condition of size, control a contactless bracing or strutting arrangement provides and applies the active force that position and size meet described condition described at least one parts in described print procedure.
Alternatively, control described contactless bracing or strutting arrangement and described at least one parts are applied to the active force of described size in the described position that applies.
In the present embodiment, the described active force that described contactless bracing or strutting arrangement provides described at least one parts does not produce with contacting of described at least one parts based on described contactless bracing or strutting arrangement.Alternatively, described contactless bracing or strutting arrangement does not contact with described at least one parts, and further alternatively, described contactless bracing or strutting arrangement does not contact with other parts of described object.For instance, the described active force that described contactless bracing or strutting arrangement provides can be, the impulse force of gas or suction, the electric field force of electric field to electrical body, the active force of ultrasonic wave or light wave etc.
The present embodiment passes through according to the printer model file of an object, determine at least one parts in described object in the print procedure of described object required support force apply position and size, and control a contactless bracing or strutting arrangement to described at least one parts, provide the active force that meets described required support force in described print procedure, the scheme that provides a kind of auxiliary 3D to print, particularly, utilize contactless support force to replace at least in part the supporting construction of printing to support parts, time-write interval and printed material have been saved, and avoided the impact of excision supporting construction on object outward appearance.
The method of the present embodiment is described further below by some optional implementations.
In the present embodiment, alternatively, described printer model file includes but not limited to: the shape of described object, material, page order.That is to say, in the printer model file of an object, at least described shape, material and the page order of described object.Particularly, the shape of described object comprises: form the shape of various piece of described object and the structural relation between various piece; The material of described object comprises: the material that forms the various piece of described object; The page order of described object comprises: form the page order of the various piece of described object, first print rear which part of which part.
In the present embodiment, between the each several part due to adjacency in an object, there is stress, correspondingly, can described object be divided into a plurality of parts (Parts) according to mutual stress.Because the stress between the each several part of adjacency in an object may change along with print procedure, alternatively, the division of described middle parts of objects part also may be along with print procedure changes.
Wherein, some parts may need to support in print procedure, and some parts may not need to support in print procedure.Alternatively, the present embodiment described according to the printer model file of an object, at least determine parts in described object in the print procedure of described object required support force apply position and size before, also comprise:
According to described printer model file, determine described at least one parts that need support in described object in described print procedure.
For instance, for each parts, can determine according to the shape of these parts, material the center of gravity of these parts, further, at least according to the center of gravity of these parts, with each parts of this members abut and the structural relation of these parts, and these parts and with the page order of each parts of this members abut, can determine whether these parts need to support.
In the present embodiment, between each parts due to adjacency in an object, have stress, and the page order of each parts has successively, therefore, in the print procedure of described object, whether each parts need support force and required support force all can change.Alternatively, need at least one parts of support to change with described print procedure.Correspondingly, if described at least one parts change with described print procedure, and the required support force of described at least one parts of determining in 110 changes with described print procedure, control described contactless bracing or strutting arrangement in 120 and provide the satisfied active force that changes required support force with described print procedure to described at least one parts that change with described print procedure.
Alternatively, described at least one parts in described print procedure required support force apply position and/or size changes with described print procedure.For instance, the position that applies of described required support force changes with described print procedure, or the size of described required support force changes with described print procedure, or apply position and the size of described required support force all change with described print procedure.
Fig. 2 A, 2B are respectively in the application in print procedure not a kind of schematic diagram of the required support force of parts in the same time.It should be noted that, in Fig. 2 A, 2B, only with vertical two dimensional surface, illustrate, and do not mean that the restriction to the application.The part object that in the print procedure of described object a moment (with t1 represent) print of Fig. 2 A for determining according to the printer model file of an object, the part object that in described print procedure another moment (with t2 represent) print of Fig. 2 B for determining according to described printer model file, t2>t1, the part object constantly having printed at t1, t2 includes parts 1 and parts 2.
As shown in Figure 2 A, at t1 constantly, 2 pairs of parts 1 of parts produce stress N1 at adjoiner, N1 is no more than the maximum stress of the 2 pairs of parts 1 of parts that determined by structure, material etc., and the gravity of parts 1 is G1, and the distance of the adjoiner of the center of parts 1 and parts 1 and parts 2 is L1, the moment that is the gravity of parts 1 is G1*L1, therefore,, in order to guarantee equalising torque, the t1 constantly moment of the required support force T1 of parts 1 should equate with the moment G1*L1 of the gravity G1 of parts 1; In addition, take vertical two dimensional surface as example, suppose that the component of stress N1 on x axle is component on y axle is the t1 constantly component of the required support force of parts 1 on x axle is component on y axle is further contemplate the t1 pressure P 1 of printing head to the parts 1 of printing constantly, suppose P1 vertically downward,, in order to guarantee the stress balance of parts 1, N1, G1, T1, P1 need meet: constraints based on above-mentioned equalising torque and stress balance, can determining means 1 applies position, direction and size at the constantly required support force T1 of t1; Further, constraints based on above-mentioned equalising torque and stress balance, a plurality of support force T1 may can be determined, a plurality of support force T1 that apply position, direction and/or vary in size, correspondingly, can therefrom select a support force T1, alternatively, select a support force T1 who makes stress N1 minimum.Need to illustrate, in some possible scenes: P1 is 0, such as after parts 1 have been printed; And/or N1 is 0, such as parts 1 without other parts of adjacency, other parts of parts 1 adjacency while all also not starting to print; And/or parts 1 directly contact with print platform, except above-mentioned various power, parts 1 may also be subject to the support force of print platform.In addition, if without the direction of considering support force T1, constraints that can be based on above-mentioned equalising torque, can determining means 1 applies position and size at the constantly required support force T1 of t1.
As shown in Figure 2 B, at t2 constantly, 2 pairs of parts 1 of parts produce stress N2 at adjoiner, N2 is no more than the maximum stress of the 2 pairs of parts 1 of parts that determined by structure, material etc., and the gravity of parts 1 is G2, and the distance of the adjoiner of the center of parts 1 and parts 1 and parts 2 is L2, the moment that is the gravity of parts 1 is G2*L2, therefore,, in order to guarantee equalising torque, the t2 constantly moment of the required support force T2 of parts 1 should equate with the moment G2*L2 of the gravity G2 of parts 1; In addition, take vertical two dimensional surface as example, suppose that the component of stress N2 on x axle is component on y axle is the t2 constantly component of the required support force of parts 1 on x axle is component on y axle is further contemplate the t2 pressure P 2 of printing head to the parts 1 of printing constantly, suppose P2 vertically downward,, in order to guarantee the stress balance of parts 1, N2, G2, T2, P2 need meet: constraints based on above-mentioned equalising torque and stress balance, can determining means 1 applies position, direction and size at the constantly required support force T2 of t2; Further, constraints based on above-mentioned equalising torque and stress balance, a plurality of support force T2 may can be determined, a plurality of support force T2 that apply position, direction and/or vary in size, correspondingly, can therefrom select a support force T2, alternatively, select a support force T2 who makes stress N2 minimum.Need to illustrate, in some possible scenes: P2 is 0, such as after parts 1 have been printed; And/or N2 is 0, such as parts 1 without other parts of adjacency, other parts of parts 1 adjacency while all also not starting to print; And/or parts 1 directly contact with print platform, except above-mentioned various power, parts 1 may also be subject to the support force of print platform.In addition, if without the direction of considering support force T2, constraints that can be based on above-mentioned equalising torque, can determining means 1 applies position and size at the constantly required support force T2 of t2.
Comparison diagram 2A, 2B can find out, due to t2 parts 1 constantly than t1 parts more than 1 constantly the first half, in the gravity increase of parts 1 and center of gravity, move, be G2>G1 and L2>L1, therefore, parts 1 are greater than parts 1 in the moment of the constantly required support force T1 of t1 in the moment of the constantly required support force T2 of t2, correspondingly, than parts 1 t1 constantly required support force T1 apply position, direction and size, parts 1 apply position, direction and/or size and can change the constantly required support force T2's of t2.
In the present embodiment, alternatively, described according to the printer model file of an object, at least determine at least one parts in described object in the print procedure of described object required support force apply position and size, comprising:
According to the printer model file of an object, determine at least one parts in described object in the print procedure of described object required support force apply position, size and Orientation.
Correspondingly, described at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure, comprising:
At least according to described required support force apply position, size and Orientation, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure.
Wherein, the direction of the required support force of described at least one parts changes with described print procedure alternatively.
In the present embodiment, described contactless bracing or strutting arrangement has multiple implementation.
In a kind of optional implementation of contactless bracing or strutting arrangement, described contactless bracing or strutting arrangement comprises and is arranged on print area a plurality of ultrasonic transmitters around.Wherein, described print area refers to the region that at least one printing head in 3D printer can move at print procedure.
In the optional implementation of this contactless bracing or strutting arrangement, correspondingly, control described contactless bracing or strutting arrangement and in described print procedure, described at least one parts are applied to described support force and also have multiple implementation.
In a kind of optional implementation of control, describedly at least according to described required support force, apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure, comprising:
At least according to described required support force, apply position and size, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
Conventionally, only have the multiple row ripple that meets interference condition to meet and could produce interference, described interference condition comprises: frequency is identical, direction of vibration is identical, phase place is identical or constant phase difference, and the multiple row ripple that meets interference condition is called coherent wave.Correspondingly, control the ultrasonic wave of described a plurality of ultrasonic transmitter transmittings and interfere formation that at least one focus beam of described support force is provided, comprising: at least control described a plurality of ultrasonic transmitter transmitting coherent wave.
In a kind of possible scene, described at least one focus beam is standing wave (standing-wave).Correspondingly, the ultrasonic wave of the described a plurality of ultrasonic transmitter transmittings of described control interferes formation that at least one focus beam of described active force is provided, and comprising:
Controlling the ultrasonic wave of described a plurality of ultrasonic transmitter transmittings interferes formation that at least one standing wave of described active force is provided.
Particularly, standing wave be two amplitudes, wavelength, cycle all identical two train waves advance in opposite directions and interfere the wave beam forming.In standing wave, amplitude is that zero point is called node or node (Node), amplitude maximum o'clock between two nodes, be called antinode or antinode (Antinode).Due to node transfixion, so waveform is not propagated, energy stores with the form exchange of kinetic energy and potential energy, also propagates and does not go out.
Fig. 3 A is a kind of schematic diagram of standing wave in the application.As shown in Figure 3A, this standing wave at t1 waveform constantly as shown in solid line in figure, at t2 waveform constantly as shown in phantom in FIG., can find out, the amplitude at node place is zero, and the amplitude at antinode place is maximum, the vibration phase of node both sides is contrary, and the distance between adjacent two node or antinode is all λ/2.Conventionally, each node is also the focus of standing wave, if described at least one parts are positioned at node place, standing wave can produce a metastable active force to described at least one parts at node place, the size of described active force depends on the two row wave amplitudes that form described standing wave, is equivalent to depend on the transmitting power of the transmitter of launching this two train wave.It should be noted that, the active force at node place is stable and produce in order to maintain described at least one parts, therefore, what direction the required support force of described at least one parts is, what direction the active force at described node place is exactly.
In this implementation, can select a pair of ultrasonic transmitter, and control this to the frequency of each spontaneous emission of ultrasonic transmitter and amplitude all two consistent row ultrasonic waves of identical, direction of vibration interfere in opposite directions, to form the standing wave of node on described at least one parts.Alternatively, if a plurality of node of a standing wave all on described at least one parts, are controlled the described required support force of making a concerted effort to meet of the active force at the plurality of node place.
Alternatively, when the ultrasonic wave of a pair of ultrasonic transmitter transmitting interferes the energy of energy field of the standing wave forming inadequate, the size of the active force that described energy field provides may be not, correspondingly, can control each spontaneous emission ultrasonic wave of two ultrasonic transmitter arrays, and in each ultrasonic transmitter array, the multiple row ultrasonic wave of a plurality of ultrasonic transmitter transmittings forms composite wave after interfering, the two relative composite waves in the row direction of propagation form the standing wave that an energy is higher, the energy field of this standing wave can provide enough large active force to described at least one parts, or, control multipair ultrasonic transmitter and form a plurality of standing waves, the plurality of standing wave is in described at least one parts place stack, the energy field that formation is higher than the energy of single standing wave, to described at least one parts, provide enough large active force.
Conventionally, the energy field of the standing wave that two vertical train waves of the direction of propagation form is higher than other direction of propagation, alternatively, in this implementation, be chosen at least one ultrasonic transmitter that applies position vertical direction of described required support force and at least one ultrasonic transmitter of vertical lower as at least one pair of ultrasonic transmitter that the active force that meets described required support force is provided.
In this implementation, the described a plurality of ultrasonic transmitters of described control form and provide at least one standing wave of described active force to comprise: at least control ultrasonic transmitter described in each and launch hyperacoustic transmitting power and frequency, under described control, the ultrasonic wave of ultrasonic transmitter transmitting is interfered and formed at least one standing wave that described active force is provided described in each.
In a kind of possible scene, the applying position and size and all can be expressed as and take the function that at least one parameter relevant with described print procedure be independent variable of the support force that described at least one parts are required.
Alternatively, describedly at least according to described required support force, apply position and size, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, control the ultrasonic wave of described a plurality of ultrasonic transmitter transmittings and interfere formation that at least one standing wave of described active force is provided, comprising:
According to the position that applies of described required support force, take the function that at least one parameter relevant with described print procedure be independent variable with size, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, determine that described a plurality of ultrasonic transmitter launches hyperacoustic transmitting power and take the function that at least one parameter relevant with described print procedure be independent variable with frequency;
According to described a plurality of ultrasonic transmitters, launch hyperacoustic transmitting power and take the function that at least one parameter relevant with described print procedure be independent variable with frequency, and, at the currency of at least one parameter described in described print procedure, control described a plurality of ultrasonic transmitter and launch hyperacoustic transmitting power and frequency.
Wherein, if determine, a ultrasonic transmitter is launched hyperacoustic transmitting power is zero, means that controlling this ultrasonic transmitter does not launch ultrasonic wave.
In the present embodiment, at least one relevant parameter of described and described print procedure has multiple possibility.A kind ofly may be, at least one parameter relevant with described print procedure be included in the time in described print procedure, such as, the time that described print procedure has carried out.
Conventionally, the printing head of 3D printer progressively prints described object on described print platform, and described print platform is in 3D printer, in print procedure, to support the platform of described object.In print procedure, printing head and/or print platform have two kinds of move modes alternatively: a kind of mode is that print platform moves in vertical direction, printing head moves on horizontal plane, and a kind of mode is that print platform is motionless, printing head moves in three dimensions.Correspondingly, another may be that at least one parameter relevant with described print procedure comprises the position of described print platform and/or printing head.
In the optional implementation of another control, describedly at least according to described required support force, apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure, comprising:
At least according to described required support force, apply position, size and Orientation, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
Fig. 3 B is a kind of schematic diagram of focus beam in the application.As shown in Figure 3 B, a plurality of ultrasonic transmitters of one row are identical according to transmitting time delay tranmitting frequency as shown in the figure separately, direction of vibration is identical, the ultrasonic wave that phase place is identical, wherein, more high emission time delay is larger for grey block, can see, the wave surface of stationary phase advances to certain orientation, and focus at illustrated focus place, if described at least one parts are positioned at described focus place, described focus beam has a metastable active force at described focus place to described at least one parts, the direction of this active force is consistent with the pushing direction of described wave surface, particularly, the position of focus, the direction of the active force at focus place and size are all launched hyperacoustic transmitting power with the plurality of ultrasonic transmitter, transmitting time delay is relevant.
Alternatively, described at least according to the position that applies of described required support force, size and Orientation, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, controlling the ultrasonic wave of described a plurality of ultrasonic transmitter transmittings interferes formation that at least one focus beam of described active force is provided, comprise: according to the position that applies of described required support force, size and Orientation, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, select at least one row ultrasonic transmitter, control the transmitting power of described at least one row ultrasonic transmitter, flat rate and transmitting time delay, under described control, the ultrasonic wave of described at least one row ultrasonic transmitter transmitting interferes formation that at least one focus beam of described active force is provided.
It should be noted that, standing wave is also a kind of focus beam.
In this implementation, alternatively, the direction of the support force that described at least one parts are required changes with described print procedure.
With a upper implementation similarly, in a kind of possible scene, the applying position, size and Orientation and all can be expressed as and take the function that at least one parameter relevant with described print procedure be independent variable of the support force that described at least one parts are required.
Alternatively, describedly at least according to described required support force, apply position, size and Orientation, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, control described a plurality of ultrasonic transmitter and form at least one focus beam that described active force is provided, comprising:
According to described required support force, apply position, size and Orientation, the function that at least one parameter relevant with described print procedure of take is independent variable, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, transmitting power, frequency and the transmitting time delay of determining described a plurality of ultrasonic transmitters be take the function that at least one parameter relevant with described print procedure is independent variable;
According to the transmitting power of described a plurality of ultrasonic transmitters, frequency and transmitting time delay, take the function that at least one parameter relevant with described print procedure be independent variable, and, at the currency of at least one parameter described in described print procedure, control transmitting power, frequency and the transmitting time delay of described a plurality of ultrasonic transmitters.
Wherein, if determine, the transmitting power of a ultrasonic transmitter is zero, means that controlling this ultrasonic transmitter does not launch ultrasonic wave.
With in a upper implementation similarly, at least one relevant parameter of described and described print procedure have multiple may.A kind ofly may be, at least one parameter relevant with described print procedure be included in the time in described print procedure, such as, the time that described print procedure has carried out.Another may be that at least one parameter relevant with described print procedure comprises the position of described print platform and/or printing head.
In the optional implementation of above-mentioned two kinds of controls, alternatively, described at least one parts and described in each relative position of ultrasonic transmitter comprise: each parts and distance and the direction of ultrasonic transmitter described in each in described at least one parts.Alternatively, described at least one parts and described in each relative position of ultrasonic transmitter with described print procedure, change.In a kind of possible scene, the movement with print platform in described print procedure of described at least one parts is moved, in this scene, and the invariant position of ultrasonic transmitter described in each.In another possible scene, the invariant position of described at least one parts in described print procedure, described in each, the position of ultrasonic transmitter can be moved with described print procedure, in this scene, described in each, the position of ultrasonic transmitter is foreseeable with the movement of described print procedure, such as, described in each, ultrasonic transmitter moves with printing head.In above-mentioned arbitrary scene, alternatively, described at least one parts and the relative position of ultrasonic transmitter described in each are expressed as take the function that at least one parameter relevant with described print procedure be independent variable.
In the optional implementation of arbitrary control, alternatively, the position of described at least one parts in described print procedure is that fix or foreseeable, and position of ultrasonic transmitter can be controlled described in each, correspondingly, at the ultrasonic wave of the described a plurality of ultrasonic transmitters transmitting of described control, form and provide at least one focus beam of described active force, also comprise the position of controlling ultrasonic transmitter described in each.
In the optional implementation of another contactless bracing or strutting arrangement, described contactless bracing or strutting arrangement comprises and is arranged on print area a plurality of passages around.Correspondingly, at least, by controlling pressure and the ventilation direction of passage described in each, control described contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure.
In the present embodiment, alternatively, 120 comprise:
At least according to described required support force, apply position and size, the control instruction of generation to described contactless bracing or strutting arrangement, described control instruction provides to described at least one parts the active force that meets described required support force at described print procedure for controlling described contactless bracing or strutting arrangement;
In described print procedure, according to described control instruction, control described contactless bracing or strutting arrangement.
Alternatively, 3D prints servicing unit and before described print procedure starts, carries out 110, generate described control instruction and preserve, and after described print procedure starts, according to described control instruction, controls described contactless bracing or strutting arrangement.For instance, described control instruction can comprise: described in each, the transmitting power of ultrasonic transmitter be take the function that at least one parameter relevant with described print procedure is independent variable with frequency.
A kind of 3D that Fig. 4 provides for the application prints the schematic flow sheet of householder method embodiment bis-.As shown in Figure 4, the present embodiment comprises:
410,, according to shape, the material of at least part of object that printed, at least definite described at least part of object, the required support force of at least one parts applies position and size.
For instance, the 3D that a kind of 3D that the application provides prints described in servicing unit embodiment bis-prints servicing unit as the executive agent of the present embodiment, carries out 410~420.Wherein, described 3D printing servicing unit can be integrated in the form of hardware and/or software in 3D printer.
In the present embodiment, described at least part of object can be a complete object of having printed, or, a part of object printing in print procedure.In print procedure, described at least part of object is changing always, and alternatively, described 3D prints servicing unit and from print procedure, starts to carry out in real time the method for the present embodiment.
In the present embodiment, alternatively, the shape of described at least part of object, material are according to the printer model file of described object and be currently located in the print procedure of described object which in stage and determine.Wherein, a kind of 3D that the printer model file of described object provides with reference to the application alternatively prints the corresponding description in householder method embodiment mono-.Alternatively, the shape of described at least part of object, material can measure in real time.
420, at least according to described support force apply position and size, control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force.
In the present embodiment, in 410, determine support force that at least one parts in described at least part of object are required apply position and size can be, that determines described required support force applies position and big or small occurrence, or, determine described required support force apply position and size required satisfied condition.Correspondingly, in 420, can be, at least according to apply position and the big or small occurrence of described required support force, control a contactless bracing or strutting arrangement described at least one parts are provided and apply equally position and big or small active force, or, at least according to described required support force apply position and the required satisfied condition of size, controlling a contactless bracing or strutting arrangement provides and applies the active force that position and size meet described condition described at least one parts.
Alternatively, control contactless bracing or strutting arrangement and described at least one parts are applied to the active force of described size in the described position that applies.
In the present embodiment, the described active force that described contactless bracing or strutting arrangement provides described at least one parts does not produce with contacting of described at least one parts based on described contactless bracing or strutting arrangement.Alternatively, described contactless bracing or strutting arrangement does not contact with described at least one parts, and further alternatively, described contactless bracing or strutting arrangement does not contact with other parts of described object.For instance, the described active force that described contactless bracing or strutting arrangement provides can be, the impulse force of gas or suction, the electric field force of electric field to electrical body, the active force of ultrasonic wave or light wave etc.The shape of at least part of object that the present embodiment has printed by basis, material, that at least determines support force that at least one parts in described at least part of object are required applies position and size, and control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force, the scheme that provides a kind of auxiliary 3D to print, particularly, utilize contactless support force to replace at least in part the supporting construction of printing to support parts, time-write interval and printed material have been saved, and avoided the impact of excision supporting construction on object outward appearance.
The method of the present embodiment is described further below by some optional implementations.
In the present embodiment, between the each several part due to adjacency in an object, there is stress, correspondingly, can described object be divided into a plurality of parts according to mutual stress.Because the stress between the each several part of adjacency in an object may change along with print procedure, alternatively, the division of described middle parts of objects part also may be along with print procedure changes.
Wherein, some parts may need to support, and some parts may not need to support.Alternatively, shape, the material of at least part of object that the present embodiment has printed in described basis, at least determine support force that at least one parts in described at least part of object are required apply position and size before, also comprise:
According to shape and the material of printed one at least part of object, determine described at least one parts that need support in described at least part of object.
For instance, for each parts, can determine according to the shape of these parts, material the center of gravity of these parts, further, at least according to the center of gravity of these parts, with each parts of this members abut and the structural relation of these parts, and these parts and with the page order of each parts of this members abut, can determine whether these parts need to support.
In the present embodiment, alternatively, for the required support force of described at least one parts, can be based on constraintss such as equalising torque and stress balances, that determines described required support force applies position, direction and size.With parts for instance, Fig. 2 A, 2B are respectively in the application in print procedure not a kind of schematic diagram of the required support force of parts in the same time.At t1, constantly carry out the method for the present embodiment, as shown in Figure 2 A, the corresponding description that a kind of 3D that concrete definite mode can REFERENCE TO RELATED provides prints householder method embodiment mono-, repeats no more the required support force T1 of parts 1 herein; At t2, constantly carry out the method for the present embodiment, as shown in Figure 2 B, the corresponding description that a kind of 3D that concrete definite mode can REFERENCE TO RELATED provides prints householder method embodiment mono-, repeats no more the required support force T2 of parts 1 herein.
In the present embodiment, alternatively, shape, the material of at least part of object that described basis has printed, that at least determines support force that at least one parts in described at least part of object are required applies position and size, comprising:
According to shape, the material of printed one at least part of object, that at least determines support force that at least one parts in described at least part of object are required applies position, size and Orientation.
In the present embodiment, described contactless bracing or strutting arrangement has multiple implementation.
In a kind of optional implementation of contactless bracing or strutting arrangement, described contactless bracing or strutting arrangement comprises: be arranged on print area a plurality of ultrasonic transmitters around.Wherein, described print area refers to the region that at least one printing head in 3D printer can move at print procedure.
In the optional implementation of this contactless bracing or strutting arrangement, correspondingly, controlling described contactless bracing or strutting arrangement provides the active force that meets described required support force also to have multiple implementation to described at least one parts.
In a kind of optional implementation of control, described at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force, comprising:
At least according to described required support force, apply position and size, described at least one parts and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
Conventionally, only have the multiple row ripple that meets interference condition to meet and could produce interference, described interference condition comprises: frequency is identical, direction of vibration is identical, phase place is identical or constant phase difference, and the multiple row ripple that meets interference condition is called coherent wave.Correspondingly, control the ultrasonic wave of described a plurality of ultrasonic transmitter transmittings and interfere formation that at least one focus beam of described active force is provided, comprising: at least control described a plurality of ultrasonic transmitter transmitting coherent wave.In a kind of possible scene, described at least one focus beam is standing wave.Correspondingly, the ultrasonic wave of the described a plurality of ultrasonic transmitter transmittings of described control interferes formation that at least one focus beam of described active force is provided, and comprising:
Controlling the ultrasonic wave of described a plurality of ultrasonic transmitter transmittings interferes formation that at least one standing wave of described active force is provided.
Particularly, standing wave be two amplitudes, wavelength, cycle all identical two train waves advance in opposite directions and interfere the wave beam forming.In standing wave, amplitude is that zero point is called node or node (Node), amplitude maximum o'clock between two nodes, be called antinode or antinode (Antinode).Due to node transfixion, so waveform is not propagated, energy stores with the form exchange of kinetic energy and potential energy, also propagates and does not go out.
Fig. 3 A is a kind of schematic diagram of standing wave in the application, repeats no more herein.
Conventionally, each node is also the focus of standing wave, if described at least one parts are positioned at node place, standing wave can produce a metastable active force to described at least one parts at node place, the size of described active force depends on the two row wave amplitudes that form described standing wave, is equivalent to depend on the transmitting power of the transmitter of launching this two train wave.It should be noted that, the active force at node place is stable and produce in order to maintain described at least one parts, therefore, what direction the required support force of described at least one parts is, what direction the active force at described node place is exactly.
In this implementation, can select a pair of ultrasonic transmitter, and control this to the frequency of each spontaneous emission of ultrasonic transmitter and amplitude all two consistent row ultrasonic waves of identical, direction of vibration interfere in opposite directions, to form the standing wave of a node on described at least one parts.Alternatively, if a plurality of node of a standing wave all on described at least one parts, are controlled the described required support force of making a concerted effort to meet of the active force at the plurality of node place.
Alternatively, when the ultrasonic wave of a pair of ultrasonic transmitter transmitting interferes the energy of energy field of the standing wave forming inadequate, the size of the active force that described energy field provides may be not, correspondingly, can control each spontaneous emission ultrasonic wave of two ultrasonic transmitter arrays, and in each ultrasonic transmitter array, the multiple row ultrasonic wave of a plurality of ultrasonic transmitter transmittings forms composite wave after interfering, the two relative composite waves in the row direction of propagation form the standing wave that an energy is higher, the energy field of this standing wave can provide enough large active force to described at least one parts, or, control multipair ultrasonic transmitter and form a plurality of standing waves, the plurality of standing wave is in described at least one parts place stack, the energy field that formation is higher than the energy of single standing wave, to described at least one parts, provide enough large active force.
Conventionally, the energy field of the standing wave that two vertical train waves of the direction of propagation form is higher than other direction of propagation, alternatively, in this implementation, be chosen at least one ultrasonic transmitter that applies position vertical direction of described required support force and at least one ultrasonic transmitter of vertical lower as at least one pair of ultrasonic transmitter that the active force that meets described required support force is provided.
In this implementation, the described a plurality of ultrasonic transmitters of described control form and provide at least one standing wave of described active force to comprise: at least control ultrasonic transmitter described in each and launch hyperacoustic transmitting power and frequency, under described control, the ultrasonic wave of ultrasonic transmitter transmitting is interfered and formed at least one standing wave that described active force is provided described in each.
Wherein, if control one ultrasonic transmitter is launched hyperacoustic transmitting power, be zero, mean that controlling this ultrasonic transmitter does not launch ultrasonic wave.
In the optional implementation of another control, described at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force, comprising:
At least according to described required support force, apply position, size and Orientation, described at least one parts and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings forms at least one focus beam that described active force is provided.
Fig. 3 B is a kind of schematic diagram of focus beam in the application, repeats no more herein.
Alternatively, described at least according to the position that applies of described required support force, size and Orientation, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, controlling the ultrasonic wave of described a plurality of ultrasonic transmitter transmittings interferes formation that at least one focus beam of described active force is provided, comprise: according to the position that applies of described required support force, size and Orientation, described at least one parts and the relative position of ultrasonic transmitter described in each, select at least one row ultrasonic transmitter, control the transmitting power of described at least one row ultrasonic transmitter, flat rate and transmitting time delay, under described control, the ultrasonic wave of described at least one row ultrasonic transmitter transmitting interferes formation that at least one focus beam of described active force is provided.
It should be noted that, standing wave is also a kind of focus beam.
In the optional implementation of above-mentioned two kinds of controls, alternatively, described at least one parts and described in each relative position of ultrasonic transmitter comprise: described at least one parts and distance and the direction of ultrasonic transmitter described in each.
In the optional implementation of arbitrary control, alternatively, described in each, the position of ultrasonic transmitter can be controlled, correspondingly, at the ultrasonic wave of the described a plurality of ultrasonic transmitters transmitting of described control, form and provide at least one focus beam of described active force, also comprise the position of controlling ultrasonic transmitter described in each.
In the optional implementation of another contactless bracing or strutting arrangement, described contactless bracing or strutting arrangement comprises and is arranged on print area a plurality of passages around.Correspondingly, at least, by controlling pressure and the ventilation direction of passage described in each, control described contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force.
A kind of 3D that Fig. 5 A provides for the application prints the structural representation of servicing unit embodiment mono-.As shown in Figure 5A, 3D printing servicing unit 500 comprises:
The first determination module 51, for according to the printer model file of an object, at least determine at least one parts in described object in the print procedure of described object required support force apply position and size;
Control module 52, at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure.
In the present embodiment, what the first determination module 51 can be determined described required support force applies position and big or small occurrence, or that determines described required support force applies position and the required satisfied condition of size.Correspondingly, control module 52 can be at least controlled a contactless bracing or strutting arrangement and in described print procedure, described at least one parts is provided and apply equally position and big or small active force according to apply position and the big or small occurrence of described required support force, or, at least according to described required support force apply position and the required satisfied condition of size, control a contactless bracing or strutting arrangement provides and applies the active force that position and size meet described condition described at least one parts in described print procedure.
Alternatively, control module 52 is controlled described contactless bracing or strutting arrangement and described at least one parts is applied to the active force of described size in the described position that applies.
In the present embodiment, the described active force that described contactless bracing or strutting arrangement provides described at least one parts does not produce with contacting of described at least one parts based on described contactless bracing or strutting arrangement.Alternatively, described contactless bracing or strutting arrangement does not contact with described at least one parts, and further alternatively, described contactless bracing or strutting arrangement does not contact with other parts of described object.For instance, the described active force that described contactless bracing or strutting arrangement provides can be, the impulse force of gas or suction, the electric field force of electric field to electrical body, the active force of ultrasonic wave or light wave etc.
The 3D of the present embodiment prints servicing unit 500 and can with the form of hardware and/or software, be arranged in a 3D printer.Alternatively, described contactless bracing or strutting arrangement is also arranged in described 3D printer.
The 3D of the present embodiment prints servicing unit and passes through the first determination module according to the printer model file of an object, determine at least one parts in described object in the print procedure of described object required support force apply position and size, control module is controlled a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure, the scheme that provides a kind of auxiliary 3D to print, particularly, utilize contactless support force to replace at least in part the supporting construction of printing to support parts, time-write interval and printed material have been saved, and avoided the impact of excision supporting construction on object outward appearance.
The 3D that the present embodiment is described further below by some optional implementations prints servicing unit 500.
In the present embodiment, alternatively, described printer model file includes but not limited to: the shape of described object, material, page order.That is to say, in the printer model file of an object, at least described shape, material and the page order of described object.Particularly, the shape of described object comprises: form the shape of various piece of described object and the structural relation between various piece; The material of described object comprises: the material that forms the various piece of described object; The page order of described object comprises: form the page order of the various piece of described object, first print rear which part of which part.
In the present embodiment, between the each several part due to adjacency in an object, there is stress, correspondingly, can described object be divided into a plurality of parts according to mutual stress.Because the stress between the each several part of adjacency in an object may change along with print procedure, alternatively, the division of described middle parts of objects part also may be along with print procedure changes.
Wherein, some parts may need to support in print procedure, and some parts may not need to support in print procedure.Alternatively, as shown in Figure 5 B, 3D prints servicing unit 500 and also comprises: the second determination module 53, for according to described printer model file, determine described at least one parts that need support in described object in described print procedure.
For instance, for each parts, the second determination module 53 can be determined according to the shape of these parts, material the center of gravity of these parts, further, at least according to the center of gravity of these parts, with each parts of this members abut and the structural relation of these parts, and these parts and with the page order of each parts of this members abut, can determine whether these parts need to support.
In the present embodiment, between each parts due to adjacency in an object, have stress, and the page order of each parts has successively, therefore, in the print procedure of described object, whether each parts need support force and required support force all can change.Alternatively, at least one parts that the definite needs of the second determination module 53 support change with described print procedure.Correspondingly, if described at least one parts that the second determination module 53 is determined change with described print procedure, and the required support force of described at least one parts that the first determination module 51 is determined changes with described print procedure, control module 52 is controlled described contactless bracing or strutting arrangement provides and meets the active force that changes required support force with described print procedure described at least one parts that change with described print procedure.
Alternatively, described at least one parts in described print procedure required support force apply position and/or size changes with described print procedure.For instance, the position that applies of described required support force changes with described print procedure, or the size of described required support force changes with described print procedure, or apply position and the size of described required support force all change with described print procedure.
Fig. 2 A, 2B are respectively in the application in print procedure not a kind of schematic diagram of the required support force of parts in the same time.At t1 constantly, as shown in Figure 2 A, the corresponding description that a kind of 3D that concrete definite mode can REFERENCE TO RELATED provides prints householder method embodiment mono-, repeats no more the required support force T1 of the first determination module 51 determining meanss 1 herein; At t2 constantly, as shown in Figure 2 B, the corresponding description that a kind of 3D that concrete definite mode can REFERENCE TO RELATED provides prints householder method embodiment mono-, repeats no more the required support force T2 of the first determination module 51 determining meanss 1 herein.Comparison diagram 2A, 2B can find out, the required support force of parts 1 changes with print procedure.
In the present embodiment, alternatively, the first determination module 51 specifically for: according to the printer model file of an object, determine at least one parts in described object in the print procedure of described object required support force apply position, size and Orientation.
Wherein, the direction of described required support force changes with described print procedure alternatively.
In the present embodiment, described contactless bracing or strutting arrangement has multiple implementation.
In a kind of optional implementation of contactless bracing or strutting arrangement, described contactless bracing or strutting arrangement comprises and is arranged on print area a plurality of ultrasonic transmitters around.Wherein, described print area refers to the region that at least one printing head in 3D printer can move at print procedure.
In the optional implementation of this contactless bracing or strutting arrangement, correspondingly, control module 52 has multiple implementation.
In a kind of optional implementation of control module, control module 52 specifically for: at least according to described required support force, apply position and size, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
In a kind of possible scene, described at least one focus beam is standing wave (standing-wave).Correspondingly, control module 52 specifically for: at least according to described required support force, apply position and size, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one standing wave that described active force is provided.
A kind of 3D that the specific implementation of this implementation can provide with reference to the application prints householder method embodiment mono-.
In the optional implementation of another control module, control module 52 specifically for: at least according to described required support force, apply position, size and Orientation, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
A kind of 3D that the specific implementation of this implementation can provide with reference to the application prints householder method embodiment mono-.
In the optional implementation of another contactless bracing or strutting arrangement, described contactless bracing or strutting arrangement comprises and is arranged on print area a plurality of passages around.Correspondingly, control module 52 at least, by controlling pressure and the ventilation direction of passage described in each, is controlled described contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure.
In the present embodiment, alternatively, control module 52 comprises:
Instruction generation unit, for at least applying position and size according to described required support force, the control instruction of generation to described contactless bracing or strutting arrangement, described control instruction provides to described at least one parts the active force that meets described required support force at described print procedure for controlling described contactless bracing or strutting arrangement;
Control module, at described print procedure, controls described contactless bracing or strutting arrangement according to described control instruction.
Alternatively, described instruction generation unit generated described control instruction and preserves before described print procedure starts, and described control module is controlled described contactless bracing or strutting arrangement according to described control instruction after described print procedure starts.For instance, described control instruction can comprise: described in each, the transmitting power of ultrasonic transmitter be take the function that at least one parameter relevant with described print procedure is independent variable with frequency.
A kind of 3D that Fig. 6 A provides for the application prints the structural representation of servicing unit embodiment bis-.As shown in Figure 6A, 3D printing servicing unit 600 comprises:
The first determination module 61, for according to shape, the material of at least part of object that printed, at least definite described at least part of object, the required support force of at least one parts applies position and size;
Control module 62, at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force.
In the present embodiment, described at least part of object can be a complete object of having printed, or, a part of object printing in print procedure.In print procedure, described at least part of object is changing always, alternatively, starts to start 3D print servicing unit 600 from print procedure.
In the present embodiment, alternatively, the shape of described at least part of object, material are according to the printer model file of described object and be currently located in the print procedure of described object which in stage and determine.Wherein, a kind of 3D that the printer model file of described object provides with reference to the application alternatively prints the corresponding description in householder method embodiment mono-.Alternatively, the shape of described at least part of object, material can measure in real time.
In the present embodiment, what the first determination module 61 can be determined described required support force applies position and big or small occurrence, or that determines described required support force applies position and the required satisfied condition of size.Correspondingly, control module 62 can be at least controlled a contactless bracing or strutting arrangement described at least one parts is provided and apply equally position and big or small active force according to apply position and the big or small occurrence of described required support force, or, at least according to described required support force apply position and the required satisfied condition of size, controlling a contactless bracing or strutting arrangement provides and applies the active force that position and size meet described condition described at least one parts.
Alternatively, described in contactless being supported on of control module 62 control, apply position and described at least one parts are applied to the active force of described size.
In the present embodiment, the described active force that described contactless bracing or strutting arrangement provides described at least one parts, does not produce with contacting of described at least one parts based on described contactless bracing or strutting arrangement.Alternatively, described contactless bracing or strutting arrangement does not contact with described at least one parts, and further alternatively, described contactless bracing or strutting arrangement does not contact with other parts of described object.For instance, the described active force that described contactless bracing or strutting arrangement provides can be, the impulse force of gas or suction, the electric field force of electric field to electrical body, the active force of ultrasonic wave or light wave etc.The 3D of the present embodiment prints servicing unit 600 and can with the form of hardware and/or software, be arranged in a 3D printer.Alternatively, described contactless bracing or strutting arrangement is also arranged in described 3D printer.
The shape of at least part of object that the 3D printing servicing unit of the present embodiment has printed by the first determination module basis, material, that at least determines support force that at least one parts in described at least part of object are required applies position and size, control module is controlled a contactless bracing or strutting arrangement and is provided to described at least one parts the active force that meets described required support force, the scheme that provides a kind of auxiliary 3D to print, particularly, utilize contactless support force to replace at least in part the supporting construction of printing to support parts, time-write interval and printed material have been saved, and avoided the impact of excision supporting construction on object outward appearance.
The 3D that the present embodiment is described further below by some optional implementations prints servicing unit 600.
In the present embodiment, between the each several part due to adjacency in an object, there is stress, correspondingly, can described object be divided into a plurality of parts according to mutual stress.Because the stress between the each several part of adjacency in an object may change along with print procedure, alternatively, the division of described middle parts of objects part also may be along with print procedure changes.
Wherein, some parts may need to support, and some parts may not need to support.Alternatively, as shown in Figure 6B, 3D prints servicing unit 600 and also comprises:
The second determination module 63, for according to shape and the material of at least part of object having printed, determines described at least one parts that need support in described at least part of object.
For instance, for each parts, the second determination module 63 can be determined according to the shape of these parts, material the center of gravity of these parts, further, at least according to the center of gravity of these parts, with each parts of this members abut and the structural relation of these parts, and these parts and with the page order of each parts of this members abut, can determine whether these parts need to support.
In the present embodiment, alternatively, for the required support force of described at least one parts, the first determination module 61 can be based on constraintss such as equalising torque and stress balances, and that determines described required support force applies position, direction and size.With parts for instance, Fig. 2 A, 2B are respectively in the application in print procedure not a kind of schematic diagram of the required support force of parts in the same time.At t1 constantly, as shown in Figure 2 A, the corresponding description that a kind of 3D that concrete definite mode can REFERENCE TO RELATED provides prints householder method embodiment mono-, repeats no more the required support force T1 of the first determination module 61 determining meanss 1 herein; At t2 constantly, as shown in Figure 2 B, the corresponding description that a kind of 3D that concrete definite mode can REFERENCE TO RELATED provides prints householder method embodiment mono-, repeats no more the required support force T2 of the first determination module 61 determining meanss 1 herein.
In the present embodiment, alternatively, the first determination module 61 specifically for:
According to shape, the material of printed one at least part of object, that determines support force that at least one parts in described at least part of object are required applies position, size and Orientation.
In the present embodiment, described contactless bracing or strutting arrangement has multiple implementation.
In a kind of optional implementation of contactless bracing or strutting arrangement, described contactless bracing or strutting arrangement comprises: be arranged on print area a plurality of ultrasonic transmitters around.Wherein, described print area refers to the region that at least one printing head in 3D printer can move at print procedure.
In the optional implementation of this contactless bracing or strutting arrangement, correspondingly, control module 62 has multiple implementation.
In a kind of optional implementation of control module, control module 62 specifically for: at least according to described required support force, apply position and size, described at least one parts and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
In a kind of possible scene, described at least one focus beam is standing wave (standing-wave).Correspondingly, control module 62 specifically for: at least according to described required support force, apply position and size, described at least one parts and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one standing wave that described active force is provided.
A kind of 3D that the specific implementation of this implementation can provide with reference to the application prints householder method embodiment bis-.
In the optional implementation of another control module, control module 62 specifically for: at least according to described required support force, apply position, size and Orientation, described at least one parts and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
A kind of 3D that the specific implementation of this implementation can provide with reference to the application prints householder method embodiment bis-.
In the optional implementation of another contactless bracing or strutting arrangement, described contactless bracing or strutting arrangement comprises and is arranged on print area a plurality of passages around.Correspondingly, control module 62 specifically for: at least, by controlling pressure and the ventilation direction of passage described in each, control described contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force.
The structural representation of a kind of 3D printer embodiment that Fig. 7 provides for the application.As shown in Figure 7,3D printer 700 comprises: a 3D prints servicing unit 71 and a contactless bracing or strutting arrangement 72.
In a kind of optional implementation, the 3D that a kind of 3D that 3D prints servicing unit 71 to be provided for the application prints described in servicing unit embodiment mono-prints servicing unit, correspondingly, 3D print servicing unit 71 for: according to the printer model file of an object, at least determine at least one parts in described object in the print procedure of described object required support force apply position and size; At least according to described required support force apply position and size, control contactless bracing or strutting arrangement 72 and to described at least one parts, provide the active force that meets described required support force in described print procedure.
A kind of 3D that the specific implementation of this implementation can provide with reference to the application prints servicing unit embodiment mono-.
In another optional implementation, the 3D that a kind of 3D that 3D prints servicing unit 71 to be provided for the application prints described in servicing unit embodiment bis-prints servicing unit, correspondingly, 3D print servicing unit 71 for: according to shape, the material of printed one at least part of object, at least definite described at least part of object, the required support force of at least one parts applies position and size; At least according to described required support force apply position and size, control at least one parts described in 72 pairs of contactless bracing or strutting arrangements the active force that meets described required support force be provided.
A kind of 3D that the specific implementation of this implementation can provide with reference to the application prints servicing unit embodiment bis-.
In the present embodiment, contactless bracing or strutting arrangement 72 also has multiple implementation.In a kind of optional implementation, contactless bracing or strutting arrangement 72 comprises: be arranged on print area a plurality of ultrasonic transmitters around.Wherein, described print area refers to the region that at least one printing head in 3D printer 700 can move at print procedure.
Further alternatively, contactless bracing or strutting arrangement 72 comprises: be arranged at least one ultrasonic transmitter array of at least one side of described print area, each ultrasonic transmitter array comprises a plurality of ultrasonic transmitters of arranging by certain way.
In the optional implementation of another, contactless bracing or strutting arrangement 72 comprises: be arranged on described print area a plurality of passages around.
Further alternatively, contactless bracing or strutting arrangement 72 comprises: be arranged at least one passage array of at least one side of described print area, each passage array comprises a plurality of passages of arranging by certain way.
Correspondingly, 3D prints servicing unit 71 at least by controlling pressure and the ventilation direction of passage described in each, controls at least one parts described in 72 pairs of contactless bracing or strutting arrangements the active force that meets described required support force is provided.
The 3D printer of the present embodiment is printed servicing unit according to the printer model file of an object by 3D, determine at least one parts in described object in the print procedure of described object required support force apply position and size, and control a contactless bracing or strutting arrangement to described at least one parts, provide the active force that meets described required support force in described print procedure, or, according to the shape of printed one at least part of object, material, that at least determines support force that at least one parts in described at least part of object are required applies position and size, and control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force, the scheme that provides a kind of auxiliary 3D to print, particularly, utilize contactless support force to replace at least in part the supporting construction of printing to support parts, time-write interval and printed material have been saved, and avoided the impact of excision supporting construction on object outward appearance.
Those of ordinary skills can recognize, unit and the method step of each example of describing in conjunction with embodiment disclosed herein, can realize with the combination of electronic hardware or computer software and electronic hardware.These functions are carried out with hardware or software mode actually, depend on application-specific and the design constraint of technical scheme.Professional and technical personnel can specifically should be used for realizing described function with distinct methods to each, but this realization should not thought and exceeds scope of the present invention.
If described function usings that the form of SFU software functional unit realizes and during as production marketing independently or use, can be stored in a computer read/write memory medium.Understanding based on such, the part that technical scheme of the present invention contributes to original technology in essence in other words or the part of this technical scheme can embody with the form of software product, this computer software product is stored in a storage medium, comprise that some instructions are with so that a computer equipment (can be personal computer, server, or the network equipment etc.) carry out all or part of step of method described in each embodiment of the present invention.And aforesaid storage medium comprises: USB flash disk, portable hard drive, read-only storage (ROM, Read-Only Memory), the various media that can be program code stored such as random access memory (RAM, Random Access Memory), magnetic disc or CD.
Above embodiment is only for illustrating the present invention; and be not limitation of the present invention; the those of ordinary skill in relevant technologies field; without departing from the spirit and scope of the present invention; can also make a variety of changes and modification; therefore all technical schemes that are equal to also belong to category of the present invention, and scope of patent protection of the present invention should be defined by the claims.

Claims (31)

1. 3D prints a householder method, it is characterized in that, described method comprises:
According to the printer model file of an object, at least determine at least one parts in described object in the print procedure of described object required support force apply position and size;
At least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure.
2. method according to claim 1, is characterized in that, described printer model file comprises: the shape of described object, material, page order.
3. method according to claim 1 and 2, is characterized in that, described required support force apply position and/or size changes with described print procedure.
4. according to arbitrary described method in claim 1~3, it is characterized in that, described contactless bracing or strutting arrangement comprises: be arranged on print area a plurality of ultrasonic transmitters around;
Described at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure, comprising:
At least according to described required support force, apply position and size, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
5. method according to claim 4, is characterized in that, the ultrasonic wave of the described a plurality of ultrasonic transmitter transmittings of described control interferes formation that at least one wave beam of described active force is provided, and comprising:
Controlling the ultrasonic wave of described a plurality of ultrasonic transmitter transmittings interferes formation that at least one standing wave of described active force is provided.
6. according to arbitrary described method in claim 1~3, it is characterized in that, described according to the printer model file of an object, at least determine at least one parts in described object in the print procedure of described object required support force apply position and size, comprising:
According to the printer model file of an object, determine at least one parts in described object in the print procedure of described object required support force apply position, size and Orientation.
7. method according to claim 6, is characterized in that, the direction of described required support force changes with described print procedure.
8. according to the method described in claim 6 or 7, it is characterized in that, described contactless bracing or strutting arrangement comprises: be arranged on print area a plurality of ultrasonic transmitters around;
Described at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure, comprising:
At least according to described required support force, apply position, size and Orientation, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
9. according to arbitrary described method in claim 1~8, it is characterized in that, described according to the printer model file of an object, at least determine at least one parts in described object in the print procedure of described object required support force apply position and size before, also comprise:
According to described printer model file, determine described at least one parts that need support in described object in described print procedure.
10. 3D prints a householder method, it is characterized in that, described method comprises:
According to shape, the material of printed one at least part of object, that at least determines support force that at least one parts in described at least part of object are required applies position and size;
At least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force.
11. methods according to claim 10, is characterized in that, described contactless bracing or strutting arrangement comprises: be arranged on print area a plurality of ultrasonic transmitters around;
Described at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force, comprising:
At least according to described required support force, apply position and size, described at least one parts and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
12. methods according to claim 11, is characterized in that, the ultrasonic wave of the described a plurality of ultrasonic transmitter transmittings of described control interferes formation that at least one focus beam of described active force is provided, and comprising:
Controlling the ultrasonic wave of described a plurality of ultrasonic transmitter transmittings interferes formation that at least one standing wave of described active force is provided.
13. methods according to claim 10, is characterized in that, shape, the material of at least part of object that described basis has printed, and that at least determines support force that at least one parts in described at least part of object are required applies position and size, comprising:
According to shape, the material of printed one at least part of object, that determines support force that at least one parts in described at least part of object are required applies position, size and Orientation.
14. methods according to claim 13, is characterized in that, described contactless bracing or strutting arrangement comprises: be arranged on print area a plurality of ultrasonic transmitters around;
Described at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force, comprising:
At least according to described required support force, apply position, size and Orientation, described at least one parts and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
15. according to arbitrary described method in claim 10~14, it is characterized in that, shape, the material of at least part of object having printed in described basis, at least determine support force that at least one parts in described at least part of object are required apply position and size before, also comprise:
According to shape and the material of printed one at least part of object, determine described at least one parts that need support in described at least part of object.
16. 1 kinds of 3D print servicing unit, it is characterized in that, described device comprises:
The first determination module, for according to the printer model file of an object, at least determine at least one parts in described object in the print procedure of described object required support force apply position and size;
Control module, at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and to described at least one parts, provide the active force that meets described required support force in described print procedure.
17. devices according to claim 16, is characterized in that, described printer model file comprises: the shape of described object, material, page order.
18. according to the device described in claim 16 or 17, it is characterized in that, described required support force apply position and/or size changes with described print procedure.
19. according to arbitrary described device in claim 16~18, it is characterized in that, described contactless bracing or strutting arrangement comprises: be arranged on print area a plurality of ultrasonic transmitters around;
Described control module specifically for: at least according to described required support force, apply position and size, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
20. devices according to claim 19, it is characterized in that, described control module specifically for: at least according to described required support force, apply position and size, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one standing wave that described active force is provided.
21. according to arbitrary described device in claim 16~18, it is characterized in that, described the first determination module specifically for: according to the printer model file of an object, determine at least one parts in described object in the print procedure of described object required support force apply position, size and Orientation.
22. devices according to claim 21, is characterized in that, the direction of described required support force changes with described print procedure.
23. according to the device described in claim 21 or 22, it is characterized in that, described contactless bracing or strutting arrangement comprises: be arranged on print area a plurality of ultrasonic transmitters around;
Described control module specifically for: at least according to described required support force, apply position, size and Orientation, at at least one parts described in described print procedure and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
24. according to arbitrary described device in claim 16~23, it is characterized in that, described device also comprises: the second determination module, for according to described printer model file, determine described at least one parts that need support in described object in described print procedure.
25. 1 kinds of 3D print servicing unit, it is characterized in that, described device comprises:
The first determination module, for according to shape, the material of at least part of object that printed, at least definite described at least part of object, the required support force of at least one parts applies position and size;
Control module, at least according to described required support force apply position and size, control a contactless bracing or strutting arrangement and provide to described at least one parts the active force that meets described required support force.
26. devices according to claim 25, is characterized in that, described contactless bracing or strutting arrangement comprises: be arranged on print area a plurality of ultrasonic transmitters around;
Described control module specifically for: at least according to described required support force, apply position and size, described at least one parts and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
27. devices according to claim 26, it is characterized in that, described control module specifically for: at least according to described required support force, apply position and size, described at least one parts and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one standing wave that described active force is provided.
28. devices according to claim 25, is characterized in that, described the first determination module specifically for:
According to shape, the material of printed one at least part of object, that determines support force that at least one parts in described at least part of object are required applies position, size and Orientation.
29. devices according to claim 28, is characterized in that, described contactless bracing or strutting arrangement comprises: be arranged on print area a plurality of ultrasonic transmitters around;
Described control module specifically for: at least according to described required support force, apply position, size and Orientation, described at least one parts and the relative position of ultrasonic transmitter described in each, the ultrasonic wave of controlling described a plurality of ultrasonic transmitter transmittings is interfered and is formed at least one focus beam that described active force is provided.
30. according to arbitrary described device in claim 25~29, it is characterized in that, described device also comprises:
The second determination module, for according to shape and the material of at least part of object having printed, determines described at least one parts that need support in described at least part of object.
31. 1 kinds of 3D printers, is characterized in that, comprising: just like arbitrary described 3D in claim 16~30, print servicing unit and described contactless bracing or strutting arrangement.
CN201410432687.6A 2014-08-28 2014-08-28 3D prints householder method, device and 3D printer Active CN104191622B (en)

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CN108312497A (en) * 2018-02-11 2018-07-24 西安交通大学 It is a kind of without support 3D suspensions print structure and method
CN118107179A (en) * 2024-04-19 2024-05-31 西安赛隆增材技术股份有限公司 Method and device for manufacturing three-dimensional object by using unsupported 3D printing

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JP2003094525A (en) * 2001-09-21 2003-04-03 Honda Motor Co Ltd Ultrasonic blow molding method
CN101918199A (en) * 2007-10-26 2010-12-15 想象科技有限公司 Process and freeform fabrication system for producing a three-dimensional object
CN101932429A (en) * 2007-05-25 2010-12-29 Eos有限公司电镀光纤系统 The method of three-dimensional body is made in layering

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US5362427A (en) * 1993-05-10 1994-11-08 Mitchell Jr Porter H Method and apparatus for manufacturing an article using a support structure for supporting an article during manufacture therefor
JP2003094525A (en) * 2001-09-21 2003-04-03 Honda Motor Co Ltd Ultrasonic blow molding method
CN101932429A (en) * 2007-05-25 2010-12-29 Eos有限公司电镀光纤系统 The method of three-dimensional body is made in layering
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108312497A (en) * 2018-02-11 2018-07-24 西安交通大学 It is a kind of without support 3D suspensions print structure and method
CN118107179A (en) * 2024-04-19 2024-05-31 西安赛隆增材技术股份有限公司 Method and device for manufacturing three-dimensional object by using unsupported 3D printing

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