Wood floor surface Pocket Machining vacuum absorption device modelled after an antique and floor clamping method
Technical field
The present invention relates to a kind of vacuum absorption device for wood floor surface Pocket Machining modelled after an antique and floor clamping method, belong to wood processing technique field。
Background technology
Archaized wood floor is by Art Design, and in the timber floor with classicism surface configuration and structure that the method such as wood floor surface plane, cutter, sand, mold pressing processes, it gives a kind of simple and tasteful aesthetic feeling of people, is well received by consumers。Archaized wood floor is as high-end timber floor, and its market demand is increasing。
Shape and the structural shape on Archaizing wood plank surface are varied, have Z-Correct bump mapping Z-correct that Z-Correct bump mapping Z-correct, the pit having simulated logs and the conduit that simulated logs early late wood's ununiform shrinkage is formed formed after being cut open, have variously-shaped groove, the indentation etc. simulated owing to long-term abrasion is formed。For different wood floor surface shapes modelled after an antique and structure, it is necessary to adopt different processing methods。Pit and conduit are cut open to the method that the Z-Correct bump mapping Z-correct formed adopts mold pressing, are mainly used in the production of laminated flooring;For the Z-Correct bump mapping Z-correct that morning, late wood's ununiform shrinkage was formed, wire brush or brass wire brush is adopted to be reamed by earlywood portion brush relatively low for density, thus forming Z-Correct bump mapping Z-correct;Generally in Surface Machining, the groove to, the depth and change width is left for the unconspicuous solid wooden floor board of late wood's morning or solid wooden compound floor, processing method can adopt the cutter with circular arc cutting edge to be processed by manual shaving action or electric hand shaper, or adopts round bottom milling cutter to be carried out Milling Process by CNC milling machine;Some archaized wood floor is on the basis of groove, then goes out indentation with tool sharpening。
When adopting CNC milling machine and round bottom milling cutter when solid wooden floor board and solid wooden compound floor Surface Machining groove, it is necessary to floor clamping is fixed on smooth work top。In order to not affect the processing of floor surface, it is impossible to adopt conventional fixture clamping floor, simultaneously for quick-clamping, the method generally adopting vac sorb。The vacuum absorption device adopted at present is as shown in Figure 1, the book size of vacuum adsorption table 1 is consistent with the book size of timber floor, upper surface in vacuum adsorption table 1 has rectangular cross-section groove in length and breadth, peripheral groove adopt sealing strip 2 surround a scope vac sorb district less than floor breadth, a vacuum port is had in vacuum adsorption table 1 centre position, vacuum port connects with groove, and is connected with vacuum pump by vacuum tube 3。After timber floor is placed into the surface of vacuum adsorption table 1, the timber floor back side, sealing strip 2, adsorption table face constituting a seal area, after connecting vacuum pump, namely timber floor is adsorbed, it is achieved quick-clamping。But; owing to solid wooden compound floor is to be suppressed by top layer solid wood sheet and multi-plywood gluing to form; therefore there is structural asymmetry at thickness direction; internal stress usually can make floor produce flexural deformation along its length; as shown in Figure 2; the back side elongation on floor, makes two sections of floor upwarp middle recessed, and the produced action h of bending reaches 5mm sometimes。After this bending floor is placed in vacuum adsorption table, owing to two ends upwarp, the sealing of effect can not be formed directly with, it is necessary to floor is flattened and just can adsorb by artificial or additive method auxiliary, and this badly influences the automatization of the course of processing, production efficiency and safety。
Summary of the invention
What the present invention proposed is a kind of vacuum absorption device for wood floor surface Pocket Machining modelled after an antique and floor clamping method, it is directed to overcome the existing vacuum absorption device can not by diastrophic solid wooden compound floor quick adsorption clamping, and the problem having influence on flooring wood surface archaizing groove digital control processing, it is achieved quickly and efficiently diastrophic solid wooden compound floor is adsorbed clamping。
The technical solution of the present invention: for the vacuum absorption device of wood floor surface Pocket Machining modelled after an antique, its structure includes multi partition vacuum adsorption table, combined seal ring, A vacuum tube, B vacuum tube, C vacuum tube, A electromagnetic valve, B electromagnetic valve, C electromagnetic valve, A vacuum pump, B vacuum pump, C vacuum pump, wherein the surface of multi partition vacuum adsorption table has the rectangular cross-section groove intersected in length and breadth, have five vacuum ports along its length in the width centre position of multi partition vacuum adsorption table, be K respectively1Vacuum port, K2Vacuum port, K3Vacuum port, K4Vacuum port, K5Vacuum port;Described K3Vacuum port is connected with A vacuum pump with A electromagnetic valve by A vacuum tube;K2Vacuum port and K4Vacuum port is connected by B vacuum tube, and is connected with B vacuum pump by B electromagnetic valve;K1Vacuum port and K5Vacuum port is connected by C vacuum tube, and is connected with C vacuum pump by C electromagnetic valve;Combined seal ring is embedded in the rectangle groove of multi partition vacuum adsorption table, multi partition vacuum adsorption table is divided into along its length five vac sorb districts, is A vac sorb district, B vac sorb district, C vac sorb district, D vac sorb district, E vac sorb district respectively;C vac sorb district is controlled by A electromagnetic valve and A vacuum pump, and B vac sorb district and D vac sorb district are controlled by B electromagnetic valve and B vacuum pump, and A vac sorb district and E vac sorb district are controlled by C electromagnetic valve and C vacuum pump。
Vacuum absorption device carries out the method for floor clamping, and from the middle part of solid wooden compound floor to subregion, two ends, progressively logical vacuum is adsorbed, specifically further comprising the steps of:
Step 1, when closing A electromagnetic valve, B electromagnetic valve, C electromagnetic valve, starts A vacuum pump, B vacuum pump, C vacuum pump;
Step 2, is placed on diastrophic solid wooden compound floor in multi partition vacuum adsorption table, and positions;
Step 3, by PLC automatic control system, opens A electromagnetic valve, makes C vac sorb district connect A vacuum pump, and the middle part of solid wooden compound floor is first adsorbed, and adsorbed region flattens, although two not adsorbed end regions upwarp, but has become comparatively mild;
Step 4, is then then turned on B electromagnetic valve, makes B vac sorb district connect B vacuum pump with D vac sorb district, and solid wooden compound floor is in the position in this region and is adsorbed, and timber floor becomes milder;
Step 5, finally opens C electromagnetic valve, makes A vac sorb district connect C vacuum pump with E vac sorb district;
Now solid wooden compound floor is adsorbed completely, completes clamping, it is possible to carry out the processing of surface archaizing groove。
Advantages of the present invention:
1) vacuum adsorption table is divided into five adsorption zones by the present invention, progressively leads to vacuum from middle part to subregion, two ends, makes the solid wooden compound floor of bending, progressively it is adsorbed, progressively flatten slow, finally completely adsorbed flatten smooth, it is not necessary to artificial or alternate manner auxiliary can realize vac sorb clamping;
2) present invention is advantageously implemented the NC postprocessing of solid wooden compound floor surface archaizing Pocket Machining, automatization and continuous prodution。
Accompanying drawing explanation
Fig. 1 is the vacuum absorption device figure adopted at present。
Fig. 2 is solid wooden compound floor flexural deformation schematic diagram。
Fig. 3 is the schematic diagram of the vacuum absorption device for bending solid wooden compound floor surface archaizing Pocket Machining。
Fig. 4 is the multi partition vacuum adsorption table front elevation of vacuum absorption device。
Fig. 5 is multi partition vacuum adsorption table back view。
Fig. 6 is the combined seal ring used by vacuum absorption device。
Fig. 7 is solid wooden compound floor absorbed state schematic diagram after C vac sorb district connection vacuum。
Fig. 8 is solid wooden compound floor absorbed state schematic diagram after C vac sorb district, B vac sorb district, D vac sorb district connection vacuum。
Fig. 9 is that all adsorption zones are turned on solid wooden compound floor absorbed state schematic diagram after vacuum。
In figure 1 is vacuum adsorption table, 2 is sealing strip, 3 is vacuum tube, h is the action that the bending of flexural deformation solid wooden compound floor produces, 4 is multi partition vacuum adsorption table, 5 is combined seal ring, 6 is A vacuum tube, 7 is B vacuum tube, 8 is C vacuum tube, 9 is A electromagnetic valve, 10 is B electromagnetic valve, 11 is C electromagnetic valve, 12 is A vacuum pump, 13 is B vacuum pump, 14 is C vacuum pump, 15 is timber floor, 16 is vacuum port, 17 is connect vacuum pump, 18 is solid wooden compound floor, A is A vac sorb district, B is B vac sorb district, C is C vac sorb district, D is D vac sorb district, E is E vac sorb district。
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail:
Vacuum absorption device for wood floor surface Pocket Machining modelled after an antique, its structure includes multi partition vacuum adsorption table 4, combined seal ring 5, A vacuum tube 6, B vacuum tube 7, C vacuum tube 8, A electromagnetic valve 9, B electromagnetic valve 10, C electromagnetic valve 11, A vacuum pump 12, B vacuum pump 13, C vacuum pump 14, wherein the surface of multi partition vacuum adsorption table 4 has the rectangular cross-section groove intersected in length and breadth, have five vacuum ports along its length in the width centre position of multi partition vacuum adsorption table 4, be K respectively1Vacuum port, K2Vacuum port, K3Vacuum port, K4Vacuum port, K5Vacuum port;Described K3Vacuum port is connected with A vacuum pump 12 with A electromagnetic valve 9 by A vacuum tube 6;K2Vacuum port and K4Vacuum port is connected by B vacuum tube 7, and is connected with B vacuum pump 13 by B electromagnetic valve 10;K1Vacuum port and K5Vacuum port is connected by C vacuum tube 8, and is connected with C vacuum pump 14 by C electromagnetic valve 11;Combined seal ring 5 is embedded in the rectangle groove of multi partition vacuum adsorption table 4, multi partition vacuum adsorption table 4 is divided into along its length five vac sorb districts, is A vac sorb district, B vac sorb district, C vac sorb district, D vac sorb district, E vac sorb district respectively;C vac sorb district is controlled by A electromagnetic valve 9 and A vacuum pump 12, and B vac sorb district and D vac sorb district are controlled by B electromagnetic valve 10 and B vacuum pump 13, and A vac sorb district and E vac sorb district are controlled by C electromagnetic valve 11 and C vacuum pump 14。
The method carrying out floor clamping with the vacuum absorption device of wood floor surface Pocket Machining modelled after an antique, from the middle part of solid wooden compound floor to subregion, two ends, progressively logical vacuum is adsorbed, specifically further comprising the steps of:
Step 1, when closing A electromagnetic valve 9, B electromagnetic valve 10, C electromagnetic valve 11, starts A vacuum pump 12, B vacuum pump 13, C vacuum pump 14;
Step 2, is placed on diastrophic solid wooden compound floor in multi partition vacuum adsorption table 4, and positions;
Step 3, by PLC automatic control system, opens A electromagnetic valve 10, making C vac sorb district connect A vacuum pump 12, the middle part of solid wooden compound floor is first adsorbed, and adsorbed region flattens, although two not adsorbed end regions upwarp, but have become comparatively mild;
Step 4, is then then turned on B electromagnetic valve 10, makes B vac sorb district connect B vacuum pump 13 with D vac sorb district, and solid wooden compound floor is in the position in this region and is adsorbed, and timber floor becomes milder;
Step 5, finally opens C electromagnetic valve 11, makes A vac sorb district connect C vacuum pump 14 with E vac sorb district,
Now solid wooden compound floor is adsorbed completely, completes clamping, it is possible to carry out the processing of surface archaizing groove。
The action that bending produces can be realized clamping fast and effectively at the solid wooden compound floor of below 5mm by the vacuum absorption device of the present invention, is advantageously implemented the NC postprocessing of solid wooden compound floor surface archaizing Pocket Machining, automatization and continuous prodution。