CN104187877A - Preparation process of puffed sargassum fusiforme - Google Patents
Preparation process of puffed sargassum fusiforme Download PDFInfo
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- CN104187877A CN104187877A CN201410358116.2A CN201410358116A CN104187877A CN 104187877 A CN104187877 A CN 104187877A CN 201410358116 A CN201410358116 A CN 201410358116A CN 104187877 A CN104187877 A CN 104187877A
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- 241000264279 Sargassum fusiforme Species 0.000 title abstract description 5
- 238000002360 preparation method Methods 0.000 title abstract 3
- 239000000463 material Substances 0.000 claims abstract description 72
- 239000012535 impurity Substances 0.000 claims abstract description 37
- 229910052751 metal Inorganic materials 0.000 claims abstract description 30
- 239000002184 metal Substances 0.000 claims abstract description 30
- 230000001954 sterilising effect Effects 0.000 claims abstract description 17
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 17
- 238000007885 magnetic separation Methods 0.000 claims abstract description 15
- 238000001035 drying Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 230000008569 process Effects 0.000 claims abstract description 5
- 238000002791 soaking Methods 0.000 claims abstract description 4
- 238000005406 washing Methods 0.000 claims abstract description 4
- 241001494479 Pecora Species 0.000 claims description 34
- 230000007246 mechanism Effects 0.000 claims description 27
- 238000005516 engineering process Methods 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 11
- 238000000855 fermentation Methods 0.000 claims description 10
- 230000004151 fermentation Effects 0.000 claims description 10
- 238000009835 boiling Methods 0.000 claims description 6
- 230000029087 digestion Effects 0.000 claims description 6
- 238000007654 immersion Methods 0.000 claims description 6
- 238000002203 pretreatment Methods 0.000 claims description 6
- 239000003463 adsorbent Substances 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 230000004075 alteration Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 239000004094 surface-active agent Substances 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 5
- -1 gravel Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 230000001580 bacterial effect Effects 0.000 abstract description 2
- 230000001007 puffing effect Effects 0.000 abstract 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 abstract 1
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 abstract 1
- 239000013014 purified material Substances 0.000 abstract 1
- 239000013049 sediment Substances 0.000 abstract 1
- 239000011780 sodium chloride Substances 0.000 abstract 1
- 240000007594 Oryza sativa Species 0.000 description 4
- 235000007164 Oryza sativa Nutrition 0.000 description 4
- 235000009566 rice Nutrition 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 235000013325 dietary fiber Nutrition 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 239000011573 trace mineral Substances 0.000 description 2
- 235000013619 trace mineral Nutrition 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 241000193830 Bacillus <bacterium> Species 0.000 description 1
- 244000178993 Brassica juncea Species 0.000 description 1
- 235000011332 Brassica juncea Nutrition 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 208000024172 Cardiovascular disease Diseases 0.000 description 1
- 241000282994 Cervidae Species 0.000 description 1
- 244000000626 Daucus carota Species 0.000 description 1
- 235000002767 Daucus carota Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 240000005979 Hordeum vulgare Species 0.000 description 1
- 235000007340 Hordeum vulgare Nutrition 0.000 description 1
- 208000001953 Hypotension Diseases 0.000 description 1
- 206010028980 Neoplasm Diseases 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 201000011510 cancer Diseases 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 208000026106 cerebrovascular disease Diseases 0.000 description 1
- 239000003653 coastal water Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002526 effect on cardiovascular system Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 235000021384 green leafy vegetables Nutrition 0.000 description 1
- 235000013402 health food Nutrition 0.000 description 1
- 208000021822 hypotensive Diseases 0.000 description 1
- 230000001077 hypotensive effect Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 235000004213 low-fat Nutrition 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000000941 radioactive substance Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000009394 selective breeding Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/015—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation
- A23L3/0155—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/16—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
- A23L3/165—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials in solid state
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/30—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/30—Puffing or expanding
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention provides a preparation process of puffed sargassum fusiforme. The process comprises the following steps: (1) soaking and cleaning: washing off saline matters and sediments on the material surface; (2) stewing: stewing the material for 1-1.5 hours; (3) drying treatment: enabling the moisture content of the material to be below 15%; (4) sorting: sorting by four levels of winnowing, magnetic separation, color sorting and electrostatic sorting to obtain purified material; (5) sterilizing and puffing: heating, pressurizing and sterilizing the material with steam in an airtight environment, and simultaneously puffing the material with an air bag inside; (6) vacuumizing, removing the moisture in the steam until the moisture content of the material is below 12%, and taking out the material after restoring atmospheric pressure, so as to obtain the puffed sargassum fusiforme. The preparation process has the beneficial effects that the sterilization effect is good, the bacterial count is much lower than the maximal content specified by the nation, foreign matters such as dust, gravel, metal impurities and the like are effectively removed in an automatic multi-sorting manner, time and labor are saved, the quality is greatly improved, the sargassum fusiforme is puffed in the air bag and easy to digest, and thus absorption of beneficial components is facilitated.
Description
Technical field
The present invention relates to food processing field, specifically refer to a kind of meter of sheep dish (expanded sheep the dwell dish) processing technology of dwelling.
Background technology
The sheep dish of dwelling, has another name called deer horn point, extra large barley, belongs to warm temperate zone property marine alga.China, North gets Liaodong Peninsula, reaches the Lezhou Peninsula in the south, all has its distribution; Maximum with Along Zhejiang Coast.Dwell dish happiness of sheep is grown thickly on the anxious reef of the wave is high stream, and plant height is generally 30-50 centimetres, reaches as high as 200-220 centimetres.Frond is comprised of rhizoid, stem, blade and air bag.Rhizoid is the base portion holdfast of sucker shape, and stem is the major branch of right circular cylinder shape, blade, air bag, northern indentation; It is linear or bar-shaped that south is.The fresh yellowish-brown that is of frond, dry product is black.The sheep thick succulence of dish meat of dwelling, edibility is high.According to one's analysis: the every hectogram of dry product contains 10.6 grams, protein, 47 grams of carbohydrates, 18.3 grams of ash contents, 1.3 grams, fat, 1400 milligrams of calcium, 100 milligrams, phosphorus, 4400 milligrams, potassium, 5.5 milligrams of iron, 550 milligrams, carrot rope; Also have multivitamin and micro-first rope.The sheep dish of dwelling is the treasure-house of mankind trace element and dietary fiber, has hypotensive, reducing blood lipid, control cardiovascular and cerebrovascular disease, promotes the effects such as brain intelligence development, the harm of elimination radioactive substance, cancer-resisting and reducing weight and beautifying features.The sheep dish product of dwelling is subject to the abroad especially favor of japanese people as a kind of low fat, low in calories, high protein and the natural marine health food that is rich in various trace elements, in Japan's edible history of state-owned more than 200 years, is described as " longevity greens/mustard green " by japanese people.
The sheep that fish in coastal waters dwells after dish dries and contains a large amount of impurity, and for example dust, metal dust, sandstone etc., mostly by artificial selection, waste time and energy and difficult quality guarantee in conventional art; In addition, the sheep dish of dwelling contains for example heat-resisting Bacillus of a large amount of bacteriums, conventional process does not often require to kill various harmful bacterias because treatment temperature reaches, existing conventional sterilization mode has microwave disinfection, ultraviolet sterilization and ozone sterilization etc., microwave disinfection can cause material to burn, ultraviolet sterilization and ozone sterilization can only kill surface bacteria, are all not suitable for the dwell dish processing of high-quality sheep; Moreover, sheep dwells in dish and contains a large amount of dietary fibers, be not easy digestion, and dwelling, sheep about 80% there is air bag in dish fringe, through expanding treatment, be easy to digested, greatly increase operation rate, but the dish of also sheep not being dwelt at present carries out the processing technology (applicant is referred to as meter sheep dish of dwelling to the sheep of the expanding treatment dish of dwelling) of expanding treatment.
Summary of the invention
The present invention is directed to above problem, the rice sheep dish processing technology of dwelling that a kind of automatic removal impurity is provided and dried sargassum fusiforme is carried out to expanding treatment.
Goal of the invention of the present invention realizes by following scheme:
The rice sheep dish processing technology of dwelling, comprises the following steps:
(1) soaking and washing, washes away material salt surfactant and silt;
(2) boiling, carries out boiling to material, digestion time 1-1.5h;
(3) dry processing, reaches below 15% material water ratio;
(4) selection, obtains virgin material by selection by winnowing, magnetic separation, look choosing and the sorting of electrostatic sorting level Four;
(5) sterilization is expanded, carries out Steam Heating pressure sterilization under closed environment, and makes inside have the mass expanded of air bag simultaneously;
(6) vacuumize, remove the moisture in steam, material water ratio is reached below 12%, recover to take out after normal pressure material and obtain meter sheep dish of dwelling.
Further, in separation step (4), selection by winnowing step (4-1) is completed by winnowing machine, winnowing machine comprises two level sortation pipelines and two-stage Blast mechanism, first order sorting pipeline comprises the discharging pipeline that feeding pipe, downward heavy foreign matter are removed pipeline and made progress, and first order Blast mechanism makes heavy foreign matter fall into heavy foreign matter removal pipeline and material is blown out from discharging pipeline to the air blast of feeding pipe exit position; Sorting pipeline in the second level comprises and the feeding pipe of first order discharging pipeline connection, the lightweight foreign matter that makes progress are removed pipeline and downward discharging pipeline, and second level Blast mechanism makes lightweight foreign matter be blown into lightweight foreign matter to second level feeding pipe exit position air blast to remove pipeline material is gone out from discharge nozzle pass.
Further, in separation step (4), magnetic separation step (4-2) is completed by magnetic separation mechanism, and magnetic separation mechanism comprises magnetic roller, surrounds the conveyer belt on magnetic roller and drive assembly, and magnetic conductive metal is adsorbed by magnetic roller in material conveying process.
Further, electrostatic sorting step (4-4) is completed by high-pressure electrostatic adsorbent equipment and exhausting separator; In separation step (4), look selects step (4-3) to be completed by color selector, color selector comprises conveying mechanism, is positioned at the image-capture device of detecting position, discharging pipeline, impurity bypass and the impurity releasing mechanism that is positioned at detecting position, image-capture device is the current material image of comparison and default image in real time, and the two aberration starts impurity releasing mechanism and makes impurity fall into impurity bypass while being greater than preset value.
Further, dry treatment step (3) comprises step (3-1): natural drying, by solar irradiation, be dried to material water ratio 18-20%; Step (3-2): bipyramid rotation vacuum drier Rotary drying is to material water ratio below 15%, and bipyramid rotation vacuum drier vacuumizes in rotary course simultaneously, material is stretched stretching.
Further, in step (4), also comprise pre-treatment step (4-0): sizing screening, material is sent into rotary screen bucket, rotary screen bucket axis horizontal is placed, rotary screen bucket cylinder sidewall is tapering setting and has two fire resisting divisions mesh is set, sieve size near larger circular side wall one side of diameter in rotary screen bucket circular side wall is greater than near diameter in rotary screen bucket circular side wall compared with the sieve size of small circular sidewall one side, in rotary screen bucket circular side wall, diameter is less offers charging aperture, the material falling from smaller aperture due mesh enters next step, the material falling from larger aperture mesh is collected device and collects.
Further, also has pre-treatment step (5-0) step (5) is front: metal detection is separated, in material conveying mechanism terminal, metal detector and metal impurities feeding plate are set, the material that does not detect metal impurities enters next step, while detecting metal impurities metal impurities feeding plate open fast the material making with metal impurities and fall into waste material collection device after metal impurities feeding plate again lift reset.
Further, step (5) comprises (5-1): be preheated to 60 ± 5 ° of C; (5-2): forvacuum, pumps part moisture in steam; (5-3): post bake to 120 ± 5 ° C, and continue 20 ± 5min, sterilization makes mass expanded simultaneously.
Further, after step (6) completes, also carry out air-cooled processing, pack after making temperature of charge lower than 40 ° of C.
Further, step (1) is carried out at twice in two-stage fermentation vat, puts into the immersion of one-level fermentation vat after 1 ± 0.1 hour, put into secondary fermentation vat immersion 0.5 ± 0.1 hour by string bag splendid attire material.
Beneficial effect of the present invention is: bactericidal effect is good, and bacterial population is far below the maximum level of GB regulation; Multiple automatic selection, effectively removes the foreign matters such as dust, sandstone, metal impurities, and time saving and energy saving, quality greatly improves; Sizing screening, only gets the fringe bud that size is less, removes the bar stem that mouthfeel is poor and be difficult to digestion; The sheep dish air bag of dwelling expands, and easily digestion, is convenient to beneficiating ingredient and absorbs.
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described: the rice of the present invention sheep dish processing technology of dwelling, comprises the following steps:
(1) soaking and washing, washes away material salt surfactant and silt;
(2) boiling, carries out boiling to material, digestion time 1-1.5h;
(3) dry processing, reaches below 15% material water ratio;
(4) selection, obtains virgin material by selection by winnowing, magnetic separation, look choosing and the sorting of electrostatic sorting level Four;
(5) sterilization is expanded, carries out Steam Heating pressure sterilization under closed environment, and makes inside have the mass expanded of air bag simultaneously;
(6) vacuumize, remove the moisture in steam, material water ratio is reached below 12%, recover to take out after normal pressure material and obtain meter sheep dish of dwelling.
In the present embodiment, in separation step (4), selection by winnowing step (4-1) is completed by winnowing machine, winnowing machine comprises two level sortation pipelines and two-stage Blast mechanism, first order sorting pipeline comprises the discharging pipeline that feeding pipe, downward heavy foreign matter are removed pipeline and made progress, and first order Blast mechanism makes heavy foreign matter fall into heavy foreign matter removal pipeline and material is blown out from discharging pipeline to the air blast of feeding pipe exit position; Sorting pipeline in the second level comprises and the feeding pipe of first order discharging pipeline connection, the lightweight foreign matter that makes progress are removed pipeline and downward discharging pipeline, and second level Blast mechanism makes lightweight foreign matter be blown into lightweight foreign matter to second level feeding pipe exit position air blast to remove pipeline material is gone out from discharge nozzle pass.The principle of selection by winnowing is to make the material that needs are retained enter next step and heavy foreign matter (glass disintegrating slag, sandstone etc.) and lightweight foreign matter (dust, hair etc.) and feed separation by air blast, and the structure of winnowing machine can certainly adopt other version.
In the present embodiment, in separation step (4), magnetic separation step (4-2) is completed by magnetic separation mechanism, particularly, magnetic separation mechanism comprises magnetic roller, surrounds the conveyer belt on magnetic roller and drive assembly, and magnetic conductive metal is adsorbed by magnetic roller in material conveying process.The present embodiment magnetic roller magnetic flux 10000 Gausses.Magnet can be that electromagnet can be also permanent magnet, and magnet can multistagely arrange.
The present embodiment electrostatic sorting step (4-4) is completed by high-pressure electrostatic adsorbent equipment and exhausting separator, the high-pressure electrostatic adsorbent equipment voltage 18000V of the present embodiment, electrostatic adsorption device is arranged on roller, on roller, be surrounded with conveyer belt, material is adsorbed in transmitting procedure on conveyer belt, moves to behind conveyer belt bottom by extractor fan separated and collected; In separation step (4), look selects step (4-3) to be completed by color selector, color selector concrete structure comprises conveying mechanism, is positioned at the image-capture device of detecting position, discharging pipeline, impurity bypass and the impurity releasing mechanism that is positioned at detecting position, image-capture device is the current material image of comparison and default image in real time, and the two aberration starts impurity releasing mechanism and makes impurity fall into impurity bypass while being greater than preset value.Image-capture device, by CCD imaging technique, can arrange the choosing of many group camera multiple fractionation looks.Selection by winnowing, magnetic separation, look choosing and electrostatic sorting level Four separation step sequencing can be changed, and carry out successively selection by winnowing, magnetic separation, electrostatic sorting and look choosing in the present embodiment.
For further improving drying effect, dry treatment step (3) comprises step (3-1): natural drying, by solar irradiation, be dried to material water ratio 18-20%; Step (3-2): bipyramid rotation vacuum drier Rotary drying is to material water ratio below 15%, bipyramid rotation vacuum drier vacuumizes in rotary course simultaneously, material is stretched stretching, the material stretching after stretching can be fully expanded in step (5), and sheep dwells in dish fringe bud and about 70% to contain air bag.Bipyramid rotation vacuum drier inner chamber sandwich establishment, passes into steam under pressure in interlayer, by Steam Heating, be dried, and bipyramid rotation vacuum drying machine liner preferably adopts stainless steel.
In step (4), also comprise pre-treatment step (4-0): sizing screening, material is sent into rotary screen bucket, rotary screen bucket axis horizontal is placed, rotary screen bucket cylinder sidewall is tapering setting and has two fire resisting divisions mesh is set, sieve size near larger circular side wall one side of diameter in rotary screen bucket circular side wall is greater than near diameter in rotary screen bucket circular side wall compared with the sieve size of small circular sidewall one side, in rotary screen bucket circular side wall, diameter is less offers charging aperture, the material falling from smaller aperture due mesh enters next step, the material falling from larger aperture mesh is collected device and collects.
Also has pre-treatment step (5-0) step (5) is front: metal detection is separated, in material conveying mechanism terminal, metal detector and metal impurities feeding plate are set, the material that does not detect metal impurities enters next step, while detecting metal impurities metal impurities feeding plate open fast the material making with metal impurities and fall into waste material collection device after metal impurities feeding plate again lift reset.
Step (5) comprises (5-1): be preheated to 60 ± 5 ° of C; (5-2): forvacuum, pumps part moisture in steam; (5-3): post bake to 120 ± 5 ° C, and continue 20 ± 5min, sterilization makes mass expanded simultaneously.
The temperature of charge recovering after normal pressure is still higher, for quick cooling material improves working (machining) efficiency, also carries out air-cooled processing after step (6) completes, and packs after making temperature of charge lower than 40 ° of C.
Step (1) is carried out at twice in two-stage fermentation vat, puts into the immersion of one-level fermentation vat after 1 ± 0.1 hour, put into secondary fermentation vat immersion 0.5 ± 0.1 hour by string bag splendid attire material.By loop wheel machine, hang and get the string bag and put into fermentation vat.
Although the present invention is described by reference to preferred embodiment,, those of ordinary skills should understand, and can be not limited to the description of above-described embodiment, in the scope of claims, can make the various variations in form and details.
Claims (10)
1. meter sheep dish processing technology of dwelling, is characterized in that comprising the following steps:
(1) soaking and washing, washes away material salt surfactant and silt;
(2) boiling, carries out boiling to material, digestion time 1-1.5h;
(3) dry processing, reaches below 15% material water ratio;
(4) selection, obtains virgin material by selection by winnowing, magnetic separation, look choosing and the sorting of electrostatic sorting level Four;
(5) sterilization is expanded, carries out Steam Heating pressure sterilization under closed environment, and makes inside have the mass expanded of air bag simultaneously;
(6) vacuumize, remove the moisture in steam, material water ratio is reached below 12%, recover to take out after normal pressure material and obtain meter sheep dish of dwelling.
2. the according to claim 1 meter of sheep dish processing technology of dwelling, it is characterized in that: in separation step (4), selection by winnowing step (4-1) is completed by winnowing machine, winnowing machine comprises two level sortation pipelines and two-stage Blast mechanism, first order sorting pipeline comprises the discharging pipeline that feeding pipe, downward heavy foreign matter are removed pipeline and made progress, and first order Blast mechanism makes heavy foreign matter fall into heavy foreign matter removal pipeline and material is blown out from discharging pipeline to the air blast of feeding pipe exit position; Sorting pipeline in the second level comprises and the feeding pipe of first order discharging pipeline connection, the lightweight foreign matter that makes progress are removed pipeline and downward discharging pipeline, and second level Blast mechanism makes lightweight foreign matter be blown into lightweight foreign matter to second level feeding pipe exit position air blast to remove pipeline material is gone out from discharge nozzle pass.
3. the according to claim 1 meter of sheep dish processing technology of dwelling, it is characterized in that: in separation step (4), magnetic separation step (4-2) is completed by magnetic separation mechanism, magnetic separation mechanism comprises magnetic roller, surrounds the conveyer belt on magnetic roller and drive assembly, and magnetic conductive metal is adsorbed by magnetic roller in material conveying process.
4. the according to claim 1 meter of sheep dish processing technology of dwelling, is characterized in that: electrostatic sorting step (4-4) is completed by high-pressure electrostatic adsorbent equipment and exhausting separator; In separation step (4), look selects step (4-3) to be completed by color selector, color selector comprises conveying mechanism, is positioned at the image-capture device of detecting position, discharging pipeline, impurity bypass and the impurity releasing mechanism that is positioned at detecting position, image-capture device is the current material image of comparison and default image in real time, and the two aberration starts impurity releasing mechanism and makes impurity fall into impurity bypass while being greater than preset value.
5. the according to claim 1 meter of sheep dish processing technology of dwelling, is characterized in that dry treatment step (3) comprises step (3-1): natural drying, by solar irradiation, be dried to material water ratio 18-20%; Step (3-2): bipyramid rotation vacuum drier Rotary drying is to material water ratio below 15%, and bipyramid rotation vacuum drier vacuumizes in rotary course simultaneously, material is stretched stretching.
6. the according to claim 1 meter of sheep dish processing technology of dwelling, it is characterized in that: in step (4), also comprise pre-treatment step (4-0): sizing screening, material is sent into rotary screen bucket, rotary screen bucket axis horizontal is placed, rotary screen bucket cylinder sidewall is tapering setting and has two fire resisting divisions mesh is set, sieve size near larger circular side wall one side of diameter in rotary screen bucket circular side wall is greater than near diameter in rotary screen bucket circular side wall compared with the sieve size of small circular sidewall one side, in rotary screen bucket circular side wall, diameter is less offers charging aperture, the material falling from smaller aperture due mesh enters next step, the material falling from larger aperture mesh is collected device and collects.
7. the according to claim 1 meter of sheep dish processing technology of dwelling, it is characterized in that: also have pre-treatment step (5-0) step (5) is front: metal detection is separated, in material conveying mechanism terminal, metal detector and metal impurities feeding plate are set, the material that does not detect metal impurities enters next step, while detecting metal impurities metal impurities feeding plate open fast the material making with metal impurities and fall into waste material collection device after metal impurities feeding plate again lift reset.
8. the according to claim 1 meter of sheep dish processing technology of dwelling, is characterized in that step (5) comprises (5-1): be preheated to 60 ± 5 ° of C; (5-2): forvacuum, pumps part moisture in steam; (5-3): post bake to 120 ± 5 ° C, and continue 20 ± 5min, sterilization makes mass expanded simultaneously.
9. the according to claim 1 meter of sheep dish processing technology of dwelling, is characterized in that: after step (6) completes, also carry out air-cooled processing, pack after making temperature of charge lower than 40 ° of C.
10. the according to claim 1 meter of sheep dish processing technology of dwelling, it is characterized in that: step (1) is carried out at twice in two-stage fermentation vat, by string bag splendid attire material, put into the immersion of one-level fermentation vat and after 1 ± 0.1 hour, put into secondary fermentation vat immersion 0.5 ± 0.1 hour.
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| CN201410358116.2A CN104187877A (en) | 2014-07-25 | 2014-07-25 | Preparation process of puffed sargassum fusiforme |
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| CN201410358116.2A CN104187877A (en) | 2014-07-25 | 2014-07-25 | Preparation process of puffed sargassum fusiforme |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107890131A (en) * | 2017-11-24 | 2018-04-10 | 温州佳海食品有限公司 | A kind of a full set of automatic sargassum fusifome process equipment |
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| CN1483330A (en) * | 2003-08-05 | 2004-03-24 | 李铁军 | Preparation proless for fruit and vegetable food, fruit and vegetable food prepared by same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1483330A (en) * | 2003-08-05 | 2004-03-24 | 李铁军 | Preparation proless for fruit and vegetable food, fruit and vegetable food prepared by same |
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| CN107890131A (en) * | 2017-11-24 | 2018-04-10 | 温州佳海食品有限公司 | A kind of a full set of automatic sargassum fusifome process equipment |
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Application publication date: 20141210 |