CN104178871A - Production method for double-layer natural fiber sisal carpet - Google Patents

Production method for double-layer natural fiber sisal carpet Download PDF

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Publication number
CN104178871A
CN104178871A CN201310205316.XA CN201310205316A CN104178871A CN 104178871 A CN104178871 A CN 104178871A CN 201310205316 A CN201310205316 A CN 201310205316A CN 104178871 A CN104178871 A CN 104178871A
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CN
China
Prior art keywords
carpet
layer
yarn
latitude
sisal
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Pending
Application number
CN201310205316.XA
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Chinese (zh)
Inventor
刘义涛
其他发明人请求不公开姓名
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JIANGSU HIMALAYA NATURAL FIBER PRODUCTS Co Ltd
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JIANGSU HIMALAYA NATURAL FIBER PRODUCTS Co Ltd
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Priority to CN201310205316.XA priority Critical patent/CN104178871A/en
Publication of CN104178871A publication Critical patent/CN104178871A/en
Pending legal-status Critical Current

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  • Carpets (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a production method for a double-layer natural fiber sisal carpet. The carpet comprises a surface layer and a lining layer, namely the carpet surface and the carpet bottom; the surface layer is woven by surface-layer yarns; the lining layer is woven by lining-layer yarns; the surface-layer yarns and the lining-layer yarns are sisal fiber yarns; the surface layer and the lining layer adopt plain weave tissues; the arraying ratio of warps of the surface layer and the lining layer is 1:1; the arraying ratio of wefts of the surface layer and the lining layer is 1:1; a filling tissue is also arranged between the surface layer and the lining layer; yarns of the filling tissue are all hollow polyester fiber yarns; the weaving is performed in a manner of tying filling core wefts into the double-layer tissue, which means that the surface wefts, the lining wefts and the filling core wefts are mutually woven with the surface wraps and the lining wraps. By the production method, the carpet surface and the carpet bottom of the carpet are combined well, bonding and weaving of the back lining are not needed, and the carpet surface and the carpet bottom can both be used. The production method is simple and convenient, costs are reduced, the carpet surface and the carpet bottom are not separated, the double layers can be used, and the service life of the carpet is prolonged.

Description

The production method of double-deck natural fiber sisal hemp carpet
Technical field
The present invention relates to a kind of production method of carpet, especially a kind of production method of double-deck natural fiber sisal hemp carpet.
Background technology
Carpet is only floor file at first, play a part resisting cold to wet and be beneficial to sitting and lying, in evolution afterwards, due to the moulding of national culture and the development of manual skill, carpet progressively develops into a kind of senior ornament, the functions such as both tool had been heat insulation, moistureproof, comfortable, also have noble quality, magnificent, attractive in appearance, pleasing effect, thereby become the essential product that senior building is decorated.
The kind of carpet is a lot, such as wool carpet, synthetic fibre rug, chamois leather carpet, natural fiber carpet etc.Wherein, natural fiber carpet is different from traditional carpets such as wool, chemical fibre, generally comprises sisal hemp carpet, coconut palm palm fibre carpet, pasture and water carpet and bamboo carpet.Natural fiber carpet, with its environmental protection, a little practical, is subject to liking of people.But the backing of carpet generally is rubber or nonwoven fabric, and rubber has peculiar smell, the health problem of human body is constituted a threat to; Nonwoven fabric or laminating or sewing and blanket face combine, and in laminating, certainly will use glue, contain a large amount of harmful substances such as formaldehyde in glue, and sewing causes production efficiency low, has caused the rising of production cost.
Therefore, be necessary existing carpet to improve, thereby work out the simple double-deck natural fiber sisal hemp carpet of a kind of production method.
Summary of the invention
The production method that the object of the invention is the simple and easy double-deck natural fiber sisal hemp carpet of a kind of production method of designing in order to solve the deficiency of above-mentioned technology.
The production method of the double-deck natural fiber sisal hemp carpet that the present invention is designed, comprise top layer and nexine, at the bottom of being blanket face and blanket, described top layer is formed by the braiding of top layer yarn, described nexine is formed by the braiding of nexine yarn, described top layer yarn and nexine yarn are all sisal fiber yarn, top layer and nexine are organized and are all adopted plain weave, table back warp is arranged than being 1:1, table back weft is arranged than being 1:1, between described top layer and nexine, be also provided with and fill out core tissue, it is described that to fill out yarn in core tissue be hollow polyester fiber yarn entirely, weave and select to fill out core latitude tied double weave, by table latitude, back weft, fill out core latitude and table warp, back warp is interwoven mutually.
As preferably:
Described sisal fiber yam count is 20S to 40S.
Described hollow polyester fiber yarn number is 15S to 30S.
The production method of the double-deck natural fiber sisal hemp carpet that the present invention is designed, it comprises the steps:
A, yarn sisal fiber yarn is carried out to warping on warping machines;
B, then on loom, gait, table is through on heddle (heald) above through sisal fiber yarn, for example, be through the 1st, 2 two to sum up; Back warp sisal fiber yarn is through below to sum up, for example, is through the 3rd, 4 two to sum up;
C, while knitting the first latitude: throw table latitude sisal fiber yarn one, fill out core latitude hollow polyester fiber yarn one, knit top layer, combine for the 1st and promote;
D, while knitting the second latitude: throw back weft sisal fiber yarn one; Knit nexine, combine for the 1st, 2,3 and promote;
E, while knitting the 3rd latitude, throw table latitude sisal fiber yarn two, fill out two, the 2 of core latitude hollow polyester fiber yarns and combine and promote;
F, while knitting the 4th latitude: throw back weft sisal fiber yarn two, knit nexine, combine for the 1st, 2,4 and promote;
G, according to step C-D, circulate and weave, complete weaving of sisal hemp carpet;
H, according to size, carry out cutting;
I, with taping machine, carry out bound edge.
The production method of the double-deck natural fiber sisal hemp carpet that the present invention is designed, its beneficial effect is: between described top layer and nexine, be also provided with and fill out core tissue, it is described that to fill out yarn in core tissue be hollow polyester fiber yarn entirely, hollow polyester fiber yarn has the structure of hollow, there is good fluffy performance, by it, as filling out core, organized, thickened the thickness of carpet, also make carpet step on comparatively soft.And the weave of double-layered structure makes at the bottom of carpet blanket face and blanket to be well combined togather, need not carry out again the bonding of backing and sewing, two-sidedly at the bottom of blanket face and blanket all can use.This production method is simple and easy, cost-saving, at the bottom of blanket face and blanket, can not depart from, two-sided available, has extended the service life of carpet.
The specific embodiment
The present invention is further described by the following embodiment.
Embodiment 1:
The production method of the described double-deck natural fiber sisal hemp carpet of the present embodiment, comprise top layer and nexine, at the bottom of being blanket face and blanket, described top layer is formed by the braiding of top layer yarn, described nexine is formed by the braiding of nexine yarn, described top layer yarn and nexine yarn are all sisal fiber yarn, and described sisal fiber yam count is 20S; Top layer and nexine are organized and are all adopted plain weave, table back warp is arranged than being 1:1, table back weft is arranged than being 1:1, between described top layer and nexine, be also provided with and fill out core tissue, it is described that to fill out yarn in core tissue be hollow polyester fiber yarn entirely, described hollow polyester fiber yarn number is 20S, weave and select to fill out core latitude tied double weave, by table latitude, back weft, fill out core latitude and table and be interwoven mutually through, back warp.
The production method of described double-deck natural fiber sisal hemp carpet, it comprises the steps:
A, yarn sisal fiber yarn is carried out to warping on warping machines;
B, then on loom, gait, table is through on heddle (heald) above through sisal fiber yarn, for example, be through the 1st, 2 two to sum up; Back warp sisal fiber yarn is through below to sum up, for example, is through the 3rd, 4 two to sum up;
C, while knitting the first latitude: throw table latitude sisal fiber yarn one, fill out core latitude hollow polyester fiber yarn one, knit top layer, combine for the 1st and promote;
D, while knitting the second latitude: throw back weft sisal fiber yarn one; Knit nexine, combine for the 1st, 2,3 and promote;
E, while knitting the 3rd latitude, throw table latitude sisal fiber yarn two, fill out two, the 2 of core latitude hollow polyester fiber yarns and combine and promote;
F, while knitting the 4th latitude: throw back weft sisal fiber yarn two, knit nexine, combine for the 1st, 2,4 and promote;
G, according to step C-D, circulate and weave, complete weaving of sisal hemp carpet;
H, according to size, carry out cutting;
I, with taping machine, carry out bound edge.
The production method of the described double-deck natural fiber sisal hemp carpet of the present embodiment, its beneficial effect is: between described top layer and nexine, be also provided with and fill out core tissue, it is described that to fill out yarn in core tissue be hollow polyester fiber yarn entirely, hollow polyester fiber yarn has the structure of hollow, there is good fluffy performance, by it, as filling out core, organized, thickened the thickness of carpet, also make carpet step on comparatively soft.And the weave of double-layered structure makes at the bottom of carpet blanket face and blanket to be well combined togather, need not carry out again the bonding of backing and sewing, two-sidedly at the bottom of blanket face and blanket all can use.This production method is simple and easy, cost-saving, at the bottom of blanket face and blanket, can not depart from, two-sided available, has extended the service life of carpet.
Significantly, above-described embodiment also can be had a corresponding simple change:
Described sisal fiber yam count can be changed arbitrarily between 20S to 40S;
Described hollow polyester fiber yarn number can be changed arbitrarily between 15S to 30S.
Specific embodiment described herein is only to design of the present invention explanation for example.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.

Claims (4)

1. the production method of a double-deck natural fiber sisal hemp carpet, comprise top layer and nexine, at the bottom of being blanket face and blanket, described top layer is formed by the braiding of top layer yarn, described nexine is formed by the braiding of nexine yarn, it is characterized in that described top layer yarn and nexine yarn are all sisal fiber yarn, top layer and nexine are organized and are all adopted plain weave, table back warp is arranged than being 1:1, table back weft is arranged than being 1:1, between described top layer and nexine, be also provided with and fill out core tissue, it is described that to fill out yarn in core tissue be hollow polyester fiber yarn entirely, weave and select to fill out core latitude tied double weave, by table latitude, back weft, fill out core latitude and table warp, back warp is interwoven mutually.
2. the production method of double-deck natural fiber sisal hemp carpet according to claim 1, is characterized in that described sisal fiber yam count is 20S to 40S.
3. the production method of double-deck natural fiber sisal hemp carpet according to claim 1, is characterized in that described hollow polyester fiber yarn number is 15S to 30S.
4. the production method of double-deck natural fiber sisal hemp carpet according to claim 1, is characterized in that comprising the steps:
A, yarn sisal fiber yarn is carried out to warping on warping machines;
B, then on loom, gait, table is through on heddle (heald) above through sisal fiber yarn, for example, be through the 1st, 2 two to sum up; Back warp sisal fiber yarn is through below to sum up, for example, is through the 3rd, 4 two to sum up;
C, while knitting the first latitude: throw table latitude sisal fiber yarn one, fill out core latitude hollow polyester fiber yarn one, knit top layer, combine for the 1st and promote;
D, while knitting the second latitude: throw back weft sisal fiber yarn one; Knit nexine, combine for the 1st, 2,3 and promote;
E, while knitting the 3rd latitude, throw table latitude sisal fiber yarn two, fill out two, the 2 of core latitude hollow polyester fiber yarns and combine and promote;
F, while knitting the 4th latitude: throw back weft sisal fiber yarn two, knit nexine, combine for the 1st, 2,4 and promote;
G, according to step C-D, circulate and weave, complete weaving of sisal hemp carpet;
H, according to size, carry out cutting;
I, with taping machine, carry out bound edge.
CN201310205316.XA 2013-05-28 2013-05-28 Production method for double-layer natural fiber sisal carpet Pending CN104178871A (en)

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Application Number Priority Date Filing Date Title
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CN104178871A true CN104178871A (en) 2014-12-03

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105386196A (en) * 2015-12-08 2016-03-09 江苏华峰自然纤维制品有限公司 Method for using plant fibers to produce and weave carpet
CN106835431A (en) * 2017-01-24 2017-06-13 江苏工程职业技术学院 One kind makees the woven heat-preservation clothing material of band yarn and its method for weaving using weft yarn
CN109234888A (en) * 2018-08-31 2019-01-18 宜兴中大纺织有限公司 The polyester-cotton blend fiber crops blended yarn weaved fabric and preparation method thereof that three-dimensional sense is strong, washing shrinkage is low
CN110158219A (en) * 2019-05-29 2019-08-23 上海凯喜雅纺织品有限公司 A kind of bilayer adds core fabric and preparation method thereof
CN115287802A (en) * 2022-09-21 2022-11-04 鲁泰纺织股份有限公司 Thick woven fabric and weaving method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105386196A (en) * 2015-12-08 2016-03-09 江苏华峰自然纤维制品有限公司 Method for using plant fibers to produce and weave carpet
CN105386196B (en) * 2015-12-08 2016-11-30 江苏华峰自然纤维制品有限公司 The method producing carpet woven with Plant fiber
CN106835431A (en) * 2017-01-24 2017-06-13 江苏工程职业技术学院 One kind makees the woven heat-preservation clothing material of band yarn and its method for weaving using weft yarn
CN109234888A (en) * 2018-08-31 2019-01-18 宜兴中大纺织有限公司 The polyester-cotton blend fiber crops blended yarn weaved fabric and preparation method thereof that three-dimensional sense is strong, washing shrinkage is low
CN110158219A (en) * 2019-05-29 2019-08-23 上海凯喜雅纺织品有限公司 A kind of bilayer adds core fabric and preparation method thereof
CN115287802A (en) * 2022-09-21 2022-11-04 鲁泰纺织股份有限公司 Thick woven fabric and weaving method thereof

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Application publication date: 20141203