CN104177554B - Environment-friendly acrylate grouting material as well as preparation method and application thereof - Google Patents

Environment-friendly acrylate grouting material as well as preparation method and application thereof Download PDF

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Publication number
CN104177554B
CN104177554B CN201410388009.4A CN201410388009A CN104177554B CN 104177554 B CN104177554 B CN 104177554B CN 201410388009 A CN201410388009 A CN 201410388009A CN 104177554 B CN104177554 B CN 104177554B
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grouting material
parts
water
solution
solvent
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CN104177554A (en
Inventor
宾斌
彭春雷
贺茉莉
王雪龙
周林
丁剑波
舒友良
刘军
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Hunan Bowang Hydropower Construction Co ltd
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HUNAN HONGYU WATER CONSERVANCY HYDROPOWER GEOTECHNICAL ENGINEERING Co Ltd
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Priority to CN201410388009.4A priority Critical patent/CN104177554B/en
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Abstract

The invention provides an environment-friendly acrylate grouting material, as well as a preparation method and an application thereof. The material mainly comprises the following components in parts by weight: a main agent, namely 100 parts of methacrylic acid-beta-hydroxyethyl ester, a crosslinking agent which includes 5-30 parts of hydrophilic compound containing a diallyl ether functional group, 1-5 parts of initiator and 0.5-3 parts of accelerant, 0-20 parts of an adjuvant, and a solvent, namely 2-1,000 parts of water. The method comprises the following steps: firstly, mixing the main agent, the crosslinking agent, the accelerant, the adjuvant and a part of solvent evenly to form a solution A in use; then dissolving the initiator into a residual solvent to form a solution B; and finally mixing the solution A with the solution B evenly, and solidifying at room temperature. According to the grouting material disclosed by the invention, the technical problem that the existing organic grouting material cannot be grouted once after being mixed with an inorganic grouting material, and the technical problem that the existing grouting material has poor durability, low strength, poor water solubility, low water expansion rate and high toxicity are solved.

Description

A kind of environmentally-friendly acrylic ester grouting material and preparation method and application
Technical field
The present invention relates in a kind of Geotechnical Engineering antiseepage, leak stopping grouting material, and in particular to it is a kind of to be applied to ground Foundation treatment engineering antiseepage and reinforcing, the sealing of movement joint leak and the environmentally-friendly acrylic ester grouting material and its preparation reinforced Method and application.
Background technology
In dealing with foundation project seepage controlling with consolidation process, frequently with acrylates grouting material and modified epoxy tree Fat grouting material carries out antiseepage and consolidation process as grouting material.But organic grouting material price is higher, causes to be constructed into This height.For this purpose, unit in charge of construction wish by organic grouting material and routine inorganic grouting material for example cement mortar, clay cement grout, Bentonite cement slurry etc. is mixed and is in the milk, and replaces organic chemistry grouting material to be filled with part inorganic grouting material Slurry, can be greatly lowered construction material cost, improve the durability of material, simplify construction technology.But current has mechanical irrigation Pulp material can not be mixed with inorganic grouting material, together carry out chemical grouting, such as acrylates grouting material and cement mortar When liquid mixes, acrylates grouting material meets the silicate ion in cement, produces rapidly precipitation, loses concrete castability;Polyurethane Grouting material meets the water in cement mortar, rapid to foam, and loses concrete castability;Modified epoxy grouting material is met in cement mortar Water, in fact it could happen that situations such as not solidifying.
Meanwhile, the movement joint leak in underground space structure is also current one big difficult point of construction, existing organic injection material Material can not effectively solving movement joint seepy question.Acrylates grouting material gelling time is difficult to, by temperature, initiation The factors such as dosage, impurity affect larger, and accurate gelling time is difficult to control to;The solid content of acrylate grout is limited, it is impossible to More than 40%, cause its gel low intensity, be similar to jelly colloid, after water swelling, gel intensity is very low, highly brittle, easily Extrude from crack, the grouting to waterproof for not being suitable for movement joint is processed.Polyurethane grouting material is divided into oil-soluble and water-soluble filling Two kinds of pulp material, the polyurethane grouting material for concrete crack crack are mainly soluble polyurethane grouting material.The material Material meet Water blown, after foaming into crack micropore in, but foam after foams it is very soft, cause foam Hole compared with It is many and be interconnected.Engineering practice is proved:Carried out after sealing using polyurethane grouting material, general effective time is that half a year is left The right side, occurs the situation of leak after half a year again.Therefore, Shenzhen Metro, Guangzhou Underground are it has been specified that polyurethane mustn't be adopted Grouting material carries out sealing, Anti-seeping technology to distress in concrete.Modified epoxy grouting material be a kind of viscosity it is low, solidification after The high grouting material of intensity, is widely used in the improvement of various dry concrete diseases.But due to modified epoxy grouting material It is oiliness, and the interface of the movement joint of leak is flooded profit, water-oil phase is unable to bonding, causes modified epoxy injection material Expect that the repairing effect to leak movement joint is limited, treatment effect is bad.
The content of the invention
Technical problem solved by the invention is to provide a kind of environmentally-friendly acrylic ester grouting material and preparation method thereof With application, to solve existing organic grouting material and can not mix with inorganic grouting material to be in the milk, and existing grouting material The durability of presence is bad, and low intensity, water-soluble bad, water-swellable rate be not high, the high technical barrier of toxicity.
Technical problem solved by the invention employs the following technical solutions to realize:
A kind of environmentally-friendly acrylic ester grouting material, is mainly made up of with proportioning following components:
Host:100 parts of methacrylic acid-beta-hydroxy ethyl ester
Crosslinking agent:5~30 parts of the hydrophilic compounds of diallyl containing ether functional group
1~5 part of initiator
0.5~3 part of accelerator
Solvent:2~1000 parts of water
0~20 part of auxiliary agent.
In above-mentioned environmentally-friendly acrylic ester grouting material, it is preferred that the crosslinking agent is polyethylene glycol diallyl ether.
In above-mentioned environmentally-friendly acrylic ester grouting material, it is preferred that the crosslinking agent is polyethylene glycol diallyl ether With the mixture of ethoxylated bisphenol A dual-allyl ethers in mass ratio 100: 1~50.
In above-mentioned environmentally-friendly acrylic ester grouting material, it is preferred that poly- second two in the polyethylene glycol diallyl ether The molecular weight of alcohol is between 40~2000.
In above-mentioned environmentally-friendly acrylic ester grouting material, it is preferred that ethoxy in the ethoxylated bisphenol A dual-allyl ethers The number for changing functional group is 5~15.
Wherein polyethylene glycol diallyl ether is non-toxic material, miscible with water, simultaneous with two allyl functionalities, i.e., As crosslinking agent, methacrylic acid-beta-hydroxy ethyl ester is promoted to form water-fast cubic network shape gel;Contain in molecule simultaneously There is longer flexible chain, the toughness and elasticity of grouting material gel can be improved;Ethoxylated bisphenol A dual-allyl ethers are except with poly- Beyond the feature performance benefit of ethylene glycol diallyl ether, also contain bisphenol-A functional group in molecular structure, with good weather-proof, resistance to Corrosivity, cementability, while improve the rigidity of grouting material gel.
In above-mentioned environmentally-friendly acrylic ester grouting material, it is preferred that the initiator be potassium peroxydisulfate, ammonium persulfate, It is a kind of in sodium peroxydisulfate, benzoyl peroxide, TBHP, methyl ethyl ketone peroxide or di-cyclohexylperoxy di-carbonate Or several mixtures.
In above-mentioned environmentally-friendly acrylic ester grouting material, it is preferred that the accelerator be sodium acid carbonate, triethanolamine, In stannous chloride, sodium thiosulfate, sodium dithionate, ferrous sulfate, cobalt naphthenate or β-dimethylaminopropionitrile one or more Mixture.
In above-mentioned environmentally-friendly acrylic ester grouting material, it is preferred that the auxiliary agent be PAA, calcium acrylate, third The mixture of one or more in olefin(e) acid magnesium, the potassium ferricyanide, the purpose of addition be further improve slurries water swelling and Adjust the gel time of slurries.
Used as a total technology design, the present invention also provides a kind of system of above-mentioned environmentally-friendly acrylic ester grouting material Preparation Method:First host, crosslinking agent, accelerator are well mixed, wherein can also add auxiliary agent or solvent, form solution A;Then Second liquid is formed after initiator and solvent are well mixed, and solution A, second liquid are mixed to form into environmentally-friendly acrylic ester grouting during use Slurries, final crosslinking curing.
Used as a total technology design, the present invention also provides a kind of answering for above-mentioned environmentally-friendly acrylic ester grouting material With:The water-solid ratio for adding equal-volume ratio in the environmentally-friendly acrylic ester grouting material is 0.5~5:1 cement mortar, clay water Mud or bentonite cement slurries, can form organic-inorganic grouting material after mixing and stirring.
Beneficial effects of the present invention are:
1)Using host monomer miscible with water, the hydrophilic compounds with dual-allyl ether functional group are crosslinking agent, with Water is solvent, during raw material can be dissolved in a large amount of water and wraps up a large amount of free water cures.
2)After slurries crosslinking curing, the main chain in cross-linked network is carbon-carbon bond, and cross linked chain is carbon-carbon bond and ehter bond, is had There are good hydrolytic resistance and resistance to ag(e)ing.
3)Slurries are host methacrylic acid-beta-hydroxy ethyl ester, and LD50 is 11200mg/kg, is micro- poison;And host only accounts for slurry Within the 50% of liquid, after being configured to the aqueous solution, it is actual nontoxic type, with the construction feature of environmental protection.
4)Caused using oxidation-reduction system and solidified, hardening time is affected less by ambient temperature, water quality environment, gel Time is easily controlled.
5)Viscosity is very low before curing for slurries, is first changed into rubbery state from liquid during solidification, completes to shrink, then switchs to solid Body, therefore after pouring in crack, shrinkage factor very little.
6)The material solid content can be adjusted to more than 98% as needed, Gu sand body intensity is higher, reachable more than 1MPa, greatly Amplitude improves the collapsoing strength of material, solves material strength problem, it is possible to achieve to stratum consolidation.
7)Gelling body elasticity is very good, and drawing stretches elongation up to more than 500%, is especially suitable for the elasticity change of deformation crack Shape.
8)After grout curing, water-swellable rate reaches as high as 300% up to more than 30%, when 300 % is reached, still with one Fixed elasticity and mechanical property, are that one kind has some strength and preferable elasticity, the big sealing material of water-swellable rate concurrently.
9)Slurries can directly be mixed with the inorganic grouting liquid such as cement mortar, bentonite slurry, cement clay slip, stir It is latter to be in the milk together, the technical problem that chemical grout can not be blended grouting with inorganic particle injecting paste material is solved, is reduced The cost of grouting material, simplifies grouting construction process flow process.
Specific embodiment
For the ease of understand the present invention, below in conjunction with specification preferred embodiment to the present invention make more comprehensively, it is careful Ground description.
Embodiment 1
A kind of environmentally-friendly acrylic ester grouting material is made up of by quality proportioning following components:
Host:100 parts of methacrylic acid-beta-hydroxy ethyl ester;
Crosslinking agent:30 parts of polyethylene glycol diallyl ether;
Initiator:2 parts of ammonium persulfate;
Accelerator:1 part of triethanolamine;
Solvent:130 parts of water.
After methacrylic acid-beta-hydroxy ethyl ester, polyethylene glycol diallyl ether, triethanolamine are well mixed, first is formed Liquid;Then second liquid is formed after being well mixed ammonium persulfate and water, and solution A, second liquid are mixed to form into environmental protection acrylic during use Ester grouting slurries, final crosslinking curing.
In polyethylene glycol diallyl ether, the mean molecule quantity of polyethylene glycol is 160.
The physical property of slurries is as follows:
1)Slurries outward appearance:Colourless or light yellow clear homogeneous liquid;It is white solid after slurries final set;
2)Viscosity:7cP;
3)Density:1.03g/cm3
3)Presetting period 13min, final setting time 16min.
The mechanical property of slurries is as follows:
1)The water-swellable rate 30% of pure colloid(7 days);
2)Tensile elongation is more than 350 %;
3)Gu sand body compression strength 0.6MPa;
4)Infiltration coefficient is less than 10-7cm/s。
Embodiment 2
A kind of environmentally-friendly acrylic ester grouting material is made up of by quality proportioning following components:
Host:100 parts of methacrylic acid-beta-hydroxy ethyl ester;
Crosslinking agent:10 parts of polyethylene glycol diallyl ether;
4 parts of ethoxylated bisphenol A dual-allyl ethers;
Initiator:3 parts of potassium peroxydisulfate;
Accelerator:0.5 part of sodium thiosulfate;
Auxiliary agent:15 parts of PAA
Auxiliary agent:0.02 part of the potassium ferricyanide
Solvent:25 parts of water.
Wherein, in polyethylene glycol diallyl ether, the mean molecule quantity of polyethylene glycol is 480, ethoxylated bisphenol A dienes third Ji Mizhong ethoxyquins functional group number is 8.
By methacrylic acid-beta-hydroxy ethyl ester, polyethylene glycol diallyl ether, ethoxylated bisphenol A dual-allyl ethers, thio sulphur After sour sodium, water, PAA, the potassium ferricyanide are well mixed, solution A is formed;Then will be potassium peroxydisulfate and the mixing of remaining water equal Second liquid is formed after even, and solution A, second liquid are mixed to form into environmentally-friendly acrylic ester grouting slurries, final crosslinking curing during use.
The physical property of slurries is as follows:
1)Slurries outward appearance:Colourless or light yellow clear single-phase liquid;It is white solid after slurries final set;
2)Viscosity:12 cP;
3)Density:1.04 g/cm3
3)34 min of presetting period, 47 min of final setting time.
The mechanical property of slurries is as follows:
1)230 % of water-swellable rate of pure colloid(7 days);
2)Tensile elongation is more than 30 %;
3)Gu 1.7 MPa of sand body compression strength;
4)Infiltration coefficient is less than 10-7 cm/s。
Embodiment 3
A kind of environmentally-friendly acrylic ester grouting material is made up of by quality proportioning following components:
Host:100 parts of methacrylic acid β hydroxyl ethyl esters;
Crosslinking agent:20 parts of polyethylene glycol diallyl ether;
4 parts of ethoxylated bisphenol A dual-allyl ethers;
Initiator:2 parts of potassium peroxydisulfate, ammonium persulfate;
Accelerator:0.9 part of sodium thiosulfate, sodium acid carbonate;
Solvent:200 parts of water.
In polyethylene glycol diallyl ether, the mean molecule quantity of polyethylene glycol is 1600, ethoxylated bisphenol A dual-allyl ethers Middle ethoxyquin functional group number is 12.
By methacrylic acid-beta-hydroxy ethyl ester, polyethylene glycol diallyl ether, ethoxylated bisphenol A dual-allyl ethers, thio sulphur After sour sodium, sodium acid carbonate, water are well mixed, solution A is formed;Then will be the mixing of potassium peroxydisulfate, ammonium persulfate and remaining water equal Second liquid is formed after even.Solution A, second liquid are mixed to form into environmentally-friendly acrylic ester grouting material during use.
The ratio of mud for adding equal-volume ratio in environmentally-friendly acrylic ester grouting material is 1:1 cement grout, mixes Organic-inorganic grouting material can be formed after uniform.
The physical property of slurries is as follows:24 min of presetting period, 33 min of final setting time.
The mechanical property of slurries is as follows:
1)2.5 MPa of organic-inorganic hybrid-type grouting material gel compression strength(28 days intensity);
2)Infiltration coefficient is less than 10-6 cm/s。
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel it should be appreciated that the present invention is not restricted to the described embodiments, the simply explanation described in above-described embodiment and specification this The principle of invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes Change and improvement is both fallen within scope of the claimed invention.The claimed scope of the invention by appending claims and its Equivalent thereof.

Claims (3)

1. a kind of environmentally-friendly acrylic ester grouting material, it is characterised in that be mainly made up of by quality proportioning following components:
Host:100 parts of methacrylic acid-beta-hydroxy ethyl ester
5~30 parts of crosslinking agent
1~5 part of initiator
0.5~3 part of accelerator
0~20 part of auxiliary agent
Solvent:2~1000 parts of water;
The crosslinking agent is that polyethylene glycol diallyl ether is mixed with ethoxylated bisphenol A dual-allyl ethers in mass ratio 100: 1~50 The mixture of conjunction;
In the polyethylene glycol diallyl ether, the molecular weight of polyethylene glycol is between 40~2000;
In the ethoxylated bisphenol A dual-allyl ethers, the number of ethoxyquin functional group is 5~15;
The initiator is potassium peroxydisulfate, ammonium persulfate, sodium peroxydisulfate, benzoyl peroxide, TBHP, peroxidating The mixture of one or more in MEK or di-cyclohexylperoxy di-carbonate;
The accelerator is stannous chloride, sodium acid carbonate, triethanolamine, sodium thiosulfate, sodium dithionate, ferrous sulfate, ring The mixture of one or more in alkanoic acid cobalt or β-dimethylaminopropionitrile;
The auxiliary agent is PAA, calcium acrylate, Magnesium Acrylate Prepared, the mixture of one or more in the potassium ferricyanide.
2. a kind of preparation method of environmentally-friendly acrylic ester grouting material as claimed in claim 1, it is characterised in that first will The host of the quality proportioning, crosslinking agent, accelerator are well mixed, and wherein add auxiliary agent or solvent, shape by the quality proportioning Into solution A;Then second liquid is formed after being well mixed initiator and solvent, and solution A, second liquid are mixed to form into environment-friendly type third during use Olefin(e) acid ester grouting slurries, final crosslinking curing.
3. a kind of application of environmentally-friendly acrylic ester grouting material as claimed in claim 1, it is characterised in that in the environmental protection The water-solid ratio for adding equal-volume ratio in type acrylate grouting material is 0.5~5:1 cement mortar, clay cement grout or bentonite water Slurry liquid, forms organic-inorganic grouting material after mixing and stirring.
CN201410388009.4A 2014-08-08 2014-08-08 Environment-friendly acrylate grouting material as well as preparation method and application thereof Withdrawn - After Issue CN104177554B (en)

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CN106243275A (en) * 2016-08-30 2016-12-21 北京东方雨虹防水技术股份有限公司 A kind of environment protection elastic acrylates grouting material and using method
CN107200806B (en) * 2017-06-01 2019-04-23 青岛科技大学 Acrylates grouting material and its application method
CN107759167A (en) * 2017-10-19 2018-03-06 北京市市政工程研究院 A kind of sprayed on material for repairing underground piping seepage and its preparation method and application
CN108441167A (en) * 2018-05-02 2018-08-24 浙江工业大学 A kind of acrylate material and the preparation method and application thereof
CN112251162B (en) * 2019-07-22 2022-03-15 浙江福莱新材料股份有限公司 Water-resistant outdoor advertisement vehicle body sticker
CN111944264A (en) * 2019-12-24 2020-11-17 苏州佳固士新材料科技有限公司 Rigid-flexible leakage blocking material without breaking bricks in bathroom and kitchen and preparation method thereof
CN111620615A (en) * 2020-03-12 2020-09-04 苏州佳固士新材料科技有限公司 Environment-friendly acrylate plugging and reinforcing grouting material and preparation method and application thereof
CN113774664B (en) * 2021-09-18 2022-07-29 岳阳澳源通信材料有限公司 Water-blocking yarn, preparation method thereof and application thereof in optical cable and optical fiber sleeve
CN114349463B (en) * 2022-01-11 2022-11-11 中国矿业大学 Acrylic resin grouting material and preparation process thereof

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