CN104177078B - For Ce:YAG base transparent ceramic containing Lu that white-light LED fluorescence is changed and preparation method thereof - Google Patents

For Ce:YAG base transparent ceramic containing Lu that white-light LED fluorescence is changed and preparation method thereof Download PDF

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CN104177078B
CN104177078B CN201410342569.6A CN201410342569A CN104177078B CN 104177078 B CN104177078 B CN 104177078B CN 201410342569 A CN201410342569 A CN 201410342569A CN 104177078 B CN104177078 B CN 104177078B
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crystalline ceramics
mgal
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CN104177078A (en
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俞立军
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JIANGSU CHENGYING LIGHTING ELECTRICAL APPLIANCE CO Ltd
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JIANGSU CHENGYING LIGHTING ELECTRICAL APPLIANCE CO Ltd
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Abstract

The present invention relates to a kind of transparent fluorescent ceramic material, particularly a kind of Ce:YAG base transparent ceramic containing Lu for the conversion of white light laser diode (hereinafter referred to as LED) fluorescence and preparation method thereof, this crystalline ceramics is by MgAl 2o 4-(Ce xlu yy 1-x-y) 3al 5o 12form.This crystalline ceramics can directly be used as packaged material and come alternative traditional organic polymer or silica type packaged material, it is relative to existing crystalline ceramics, there is lower and stable colour temperature, excellent luminous efficiency, the colour rendering index significantly improved, very high stability and the anti-light performance that declines, thus have gratifying work-ing life.

Description

For Ce:YAG base transparent ceramic containing Lu that white-light LED fluorescence is changed and preparation method thereof
Technical field
The present invention relates to transparent fluorescent ceramic material, particularly a kind of Ce:YAG base transparent ceramic containing Lu for the conversion of white light laser diode (hereinafter referred to as LED) fluorescence and preparation method thereof, this crystalline ceramics is by MgAl 2o 4-(Ce xlu yy 1-x-y) 3al 5o 12form.
Background technology
White light LEDs is since appearance, being described as because it has the advantages such as energy-efficient, environmental protection, life-span be long is forth generation lighting source after incandescent light, luminescent lamp, gas discharge lamp, is widely used in the fields such as mobile phone, digital camera, family or outdoor lighting.It is predicted, the ratio that LED illumination accounts for conventional lighting field will reach 50% in 2015, will reach 80% to the year two thousand twenty, and become global topmost lighting system, and whole white light LEDs market just will reach the market scale of 20,400,000,000 U.S. dollars in 2014.
Having realized business-like white-light LED encapsulation technology is now be dispersed in epoxy resin or layer of silica gel Ce:YAG yellow fluorescent powder with fixing blue chip, reduce the air pore between chip and powder simultaneously, but epoxy resin or silica gel are macromolecule organics, the heat dispersion of these organic polymer packaged materials is poor, the blue chip of LED is under persistent fever, its temperature can raise, particularly high power LED device encapsulation, not only fluorescent powder grain declines along with the rising luminous efficiency of temperature, and there is chemical reaction when temperature raises in organic polymer packaged material, cause aging after organic transmitance decline, cause LED component, especially the light decay outstanding problem of high power LED device, its work-ing life seriously reduces.Even because heat dispersion is poor, the thermal quenching phenomenon of Ce:YAG fluorescent material can be caused.
Based on the problems referred to above that current white light LEDs occurs, researchist starts to research and develop the crystalline ceramics with high stability and changes and packaged material as fluorescence.
And Ce:YAG transparent fluorescent ceramic has the thermal conductivity more much higher than silica gel and thermostability, anti-lightly can decline, reduce scattering loss, and there is the mechanical properties such as higher hardness, extend the work-ing life of white light LEDs, there is higher economic benefit.At present, the well-known mechanism such as PhilipLuminleds company, Osram company and Kyoto Univ Japan is all being engaged in the research of this respect in the world.Wherein, PhilipLuminleds has developed the heavy-power LED product-LumiramicLUXEONaLED using ceramic fluorescent material, its technological core is exactly ceramic fluorescent plate (Lumiramic) combination film flip-chip (ThinFilmFlipChip, TFFC).The change of the colour temperature of white light LEDs can be reduced to original 1/4 by this technology, substantially improves the phenomenon of colour temperature inequality between each LED, also improves the stability of brightness and spectrum.
Domestic aspect, has also carried out many research work about Ce:YAG transparent fluorescent ceramic, and such as He Feilong etc. are at " the novel MgAl of white light LEDs 2o 4the luminescent properties of/Ce:YAG crystalline ceramics " middle proposition, MgAl 2o 4/ Ce:YAG crystalline ceramics and blue-light LED chip are packaged into white light LEDs, and under 35mA drives, light efficiency reaches 133.47lmW -1, its colour temperature stability will be better than the white light LEDs of traditional YAG:Ce fluorescent powder packaging far away, significantly improves the life-span of white light LEDs.
Although such as CN102832328A discloses a kind of fluorescence ceramics consisting of polycrystalline Re:YAG, wherein rare earth element Re is selected from Ce, Eu, Er, Nd, Tb, Sm, Tm, Dy or Yb, doping is 0.005 to 10wt%, after but it has only investigated light source igniting 30 minutes, the luminous efficiency of source of described fluorescence ceramics, and the impact on colour temperature.
But when current Ce-YAG base transparent fluorescent ceramic directly comes alternative organic polymer or silica gel as packaged material, also there is luminous efficiency when high temperature uses for a long time and there will be obvious decline, thus work-ing life still cannot be satisfactory.
Summary of the invention
The object of the present invention is to provide a kind of crystalline ceramics for white-light LED fluorescence conversion and preparation method thereof, this crystalline ceramics can directly be used as packaged material and come alternative traditional organic polymer or silica type packaged material, it is relative to existing crystalline ceramics, there is lower and stable colour temperature, excellent luminous efficiency, the colour rendering index significantly improved, very high stability and the anti-light performance that declines, thus have gratifying work-ing life.
The present inventor, by arduous test, studies for a long time, and the technical scheme of proposition is as follows:
For the Ce:YAG base transparent ceramic containing Lu of white-light LED fluorescence conversion, it is characterized in that by its chemical constitution be MgAl 2o 4/ (Ce xlu yy 1-x-y) 3al 5o 12, wherein the span of x and y is respectively: 0.001≤x≤0.03; 0.001≤y≤0.03; With the total weight of crystalline ceramics, MgAl 2o 4mass percentage be about 55%-95%.
Wherein the span of x is preferably: 0.008≤x≤0.02, is more preferably 0.013≤x≤0.015; The span of y is preferably: 0.008≤y≤0.02, is more preferably 0.016≤y≤0.018.
Wherein with the total weight of crystalline ceramics, MgAl 2o 4mass percentage be preferably about 65%-85%, be more preferably 70%-80%, most preferably be 74-76%.
The preparation method of described crystalline ceramics, comprise the following steps: 1. to obtain metal alkoxide for raw material carries out reaction according to required ratio and Virahol with metallic aluminium, magnesium, then through underpressure distillation, dry in an oven, high-temperature roasting 2-4 hour, obtains nanometer MgAl 2o 4powder;
2. yttrium oxide (Y is adopted 2o 3), aluminum oxide (Al 2o 3), Praseodymium trioxide (Pr 2o 3), lutecium oxide (Lu 2o 3), cerium oxide (CeO 2) be raw material, configure the powder raw material of each component by the chemical constitution of crystalline ceramics, then with dehydrated alcohol or deionized water for medium, carry out ground and mixed powder raw material with wet ball grinding, until the median size of powder raw material is less than 0.5 micron, then add the nanometer MgAl of aequum 2o 4powder, continues ball milling until mix;
3. mixed powder raw material drying, sieve, compressing tablet, then impose more than 150MPa isostatic cool pressing to it, described pressure is preferably 200-400MPa, thus is pressed into ceramic body;
4. described ceramic body is put into vacuum sintering furnace or hot-pressed sintering furnace sinters, obtain the crystalline ceramics that thickness is about 0.2-0.3mm;
5. alternatively by crystalline ceramics surface finish.
When described crystalline ceramics base substrate sinters in vacuum sintering furnace, sintered heat insulating temperature is 1680 ~ 1750 DEG C, and the sintered heat insulating time is 2 ~ 24 hours.
When described crystalline ceramics base substrate sinters in described hot-pressed sintering furnace, applied pressure is 15 ~ 40MPa, and sintered heat insulating temperature is 1500 ~ 1700 DEG C, and the sintered heat insulating time is 2 ~ 10 hours.
Technique effect of the present invention:
Crystalline ceramics of the present invention, the heat dispersion that effectively can solve organic polymer packaged material is poor, easily aging, high temperature or short wavelength light according to lower easy to change, luminous efficiency reduces gradually, work-ing life difference technical problem.Its effect be mainly following some:
Crystalline ceramics of the present invention, its colour temperature is lower, is located substantially in the scope of 3200-4000K, and the white light thus obtained is comparatively soft, can avoid " dazzle " phenomenon produced because colour temperature is higher; And its colour temperature is comparatively stable, when Injection Current changes at 100-350mA, its colour temperature changing value is only 10K.
When crystalline ceramics of the present invention is used as white-light LED encapsulation material, luminous efficiency can reach 145.32-168.78lm/W.
Crystalline ceramics of the present invention, its colour rendering index is 80.1-92.3, far above existing crystalline ceramics.
Crystalline ceramics of the present invention, there is very high stability and the anti-light performance that declines, after the aging resistance test of 3000h, substantially do not decayed by the relative light intensity of the white light LEDs of its encapsulation, and after 800h, just there is the decay of about 13% in the relative light intensity of the white light LEDs of traditional way encapsulation.
Embodiment
Below in conjunction with embodiment, the invention will be further described, but should not limit the scope of the invention with this.
Embodiment 1
Obtain metal alkoxide for raw material carries out reaction according to required ratio and Virahol with metallic aluminium, magnesium, then through underpressure distillation, dry in an oven, high-temperature roasting 3 hours, obtains the nanometer MgAl of 75g 2o 4powder.Adopt yttrium oxide (Y 2o 3), aluminum oxide (Al 2o 3), lutecium oxide (Lu 2o 3), cerium oxide (CeO 2) be raw material, by (Ce 0.001lu 0.001y 0.998) 3al 5o 12chemical constitution configure powder material 25g, then be that medium carrys out ground and mixed powder raw material with wet ball grinding with dehydrated alcohol, until the median size of powder raw material is 0.4 micron.Then nanometer MgAl is added 2o 4powder, continues ball milling until mix.Mixed powder drying, sieve, compressing tablet; Impose 200MPa isostatic cool pressing respectively to it again and become base substrate, put into vacuum sintering furnace and sinter 20 hours at 1700 DEG C, obtaining thickness is 0.3mm, MgAl 2o 4mass percentage be the MgAl of 75% 2o 4/ (Ce 0.001lu 0.001y 0.998) 3al 5o 12transparent fluorescent ceramic, by obtained crystalline ceramics surface finish process.
Then described crystalline ceramics is combined with InGaN blue-light LED chip, is packaged into white light LED part.
At room temperature, pass into 350mA constant-current driving, its performance index are as shown in table 1.
Embodiment 2
The mode identical with embodiment 1 is adopted to prepare and test MgAl 2o 4/ (Ce 0.03lu 0.03y 0.94) 3al 5o 12transparent fluorescent ceramic.
Embodiment 3
The mode identical with embodiment 1 is adopted to prepare and test MgAl 2o 4/ (Ce 0.01lu 0.01y 0.98) 3al 5o 12transparent fluorescent ceramic.
Embodiment 4
The mode identical with embodiment 1 is adopted to prepare and test MgAl 2o 4/ (Ce 0.014lu 0.017y 0.969) 3al 5o 12transparent fluorescent ceramic.
Embodiment 5
Except nanometer MgAl 2o 4the addition of powder is 55g, and the total amount of other powder raw material is outside 45g, and other condition, with embodiment 4, is prepared and tests MgAl 2o 4mass percentage be the MgAl of 55% 2o 4/ (Ce 0.014lu 0.017y 0.969) 3al 5o 12transparent fluorescent ceramic.
Embodiment 6
Except nanometer MgAl 2o 4the addition of powder is 95g, and the total amount of other powder raw material is outside 5g, and other condition, with embodiment 4, is prepared and tests MgAl 2o 4mass percentage be the MgAl of 95% 2o 4/ (Ce 0.014lu 0.017y 0.969) 3al 5o 12transparent fluorescent ceramic.
Embodiment 7
Except nanometer MgAl 2o 4the addition of powder is 85g, and the total amount of other powder raw material is outside 15g, and other condition, with embodiment 4, is prepared and tests MgAl 2o 4mass percentage be the MgAl of 85% 2o 4/ (Ce 0.014lu 0.017y 0.969) 3al 5o 12transparent fluorescent ceramic.
Embodiment 8
Except nanometer MgAl 2o 4the addition of powder is 65g, and the total amount of other powder raw material is outside 35g, and other condition, with embodiment 4, is prepared and tests MgAl 2o 4mass percentage be the MgAl of 65% 2o 4/ (Ce 0.014lu 0.017y 0.969) 3al 5o 12transparent fluorescent ceramic.
Comparative example 1
Except with gadolinium sesquioxide (Gd 2o 3) substitute lutecium oxide (Lu 2o 3) outside, other condition, with embodiment 4, is prepared and tests MgAl 2o 4mass percentage be the MgAl of 75% 2o 4/ (Ce 0.014gd 0.017y 0.969) 3al 5o 12transparent fluorescent ceramic.
Comparative example 2
Except with Samarium trioxide (Sm 2o 3) substitute lutecium oxide (Lu 2o 3) outside, other condition, with embodiment 4, is prepared and tests MgAl 2o 4mass percentage be the MgAl of 75% 2o 4/ (Ce 0.014sm 0.017y 0.969) 3al 5o 12transparent fluorescent ceramic.
Comparative example 3
Except with Neodymium trioxide (Nd 2o 3) substitute lutecium oxide (Lu 2o 3) outside, other condition, with embodiment 4, is prepared and tests MgAl 2o 4mass percentage be the MgAl of 75% 2o 4/ (Ce 0.014nd 0.017y 0.969) 3al 5o 12transparent fluorescent ceramic.
Comparative example 4
Except with europium sesquioxide (Eu 2o 3) and ytterbium oxide (Yb 2o 3) substitute lutecium oxide (Lu 2o 3) outside, other condition, with embodiment 4, is prepared and tests MgAl 2o 4mass percentage be the MgAl of 75% 2o 4/ (Ce 0.014eu 0.0004yb 0.0166y 0.969) 3al 5o 12transparent fluorescent ceramic.
Comparative example 5
Except not adding lutecium oxide (Lu 2o 3) outside, other condition, with embodiment 4, is prepared and tests MgAl 2o 4mass percentage be the MgAl of 75% 2o 4/ (Ce 0.031y 0.969) 3al 5o 12transparent fluorescent ceramic.
Comparative example 6
Organosilicon (conventional package mode) will be mixed by U.S. Ying Temei Products YAG:Ce fluorescent material (model is YAG-04) to encapsulate, according to the test condition of embodiment 1, its performance be tested.
Table 1 test-results
Experiment shows, the such as luminous efficiency acquired by the present invention, colour rendering index, the anti-light performance that declines are very superior, and unexpected.

Claims (4)

1., for the Ce:YAG base transparent ceramic containing Lu of white-light LED fluorescence conversion, it is characterized in that by its chemical constitution be MgAl 2o 4/ (Ce xlu yy 1-x-y) 3al 5o 12, wherein the span of x and y is respectively: 0.013≤x≤0.015,0.016≤y≤0.018; With the total weight of crystalline ceramics, MgAl 2o 4mass percentage be 70%-80%.
2. the preparation method of crystalline ceramics according to claim 1, is characterized in that the method comprises the following steps:
1. obtain metal alkoxide for raw material carries out reaction according to required ratio and Virahol with metallic aluminium, magnesium, then through underpressure distillation, dry in an oven, high-temperature roasting 2-4 hour, obtains nanometer MgAl 2o 4powder;
2. yttrium oxide (Y is adopted 2o 3), aluminum oxide (Al 2o 3), lutecium oxide (Lu 2o 3), cerium oxide (CeO 2) be raw material, configure the powder raw material of each component by the chemical constitution of crystalline ceramics, then with dehydrated alcohol or deionized water for medium, carry out ground and mixed powder raw material with wet ball grinding, until the median size of powder raw material is less than 0.5 micron, then add the nanometer MgAl of aequum 2o 4powder, continues ball milling until mix;
3. mixed powder raw material drying, sieve, compressing tablet, then more than 150MPa isostatic cool pressing is imposed to it thus is pressed into ceramic body;
4. described ceramic body is put into vacuum sintering furnace or hot-pressed sintering furnace sinters, obtaining thickness is the crystalline ceramics of 0.2-0.3mm;
5. alternatively by crystalline ceramics surface finish.
3. the preparation method of composite transparent ceramic according to claim 2, when it is characterized in that described crystalline ceramics base substrate sinters in vacuum sintering furnace, sintered heat insulating temperature is 1680 ~ 1750 DEG C, and the sintered heat insulating time is 2 ~ 24 hours.
4. the preparation method of composite transparent ceramic according to claim 2, when it is characterized in that described crystalline ceramics base substrate sinters in described hot-pressed sintering furnace, applied pressure is 15 ~ 40MPa, and sintered heat insulating temperature is 1500 ~ 1700 DEG C, and the sintered heat insulating time is 2 ~ 10 hours.
CN201410342569.6A 2014-07-17 2014-07-17 For Ce:YAG base transparent ceramic containing Lu that white-light LED fluorescence is changed and preparation method thereof Expired - Fee Related CN104177078B (en)

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CN109437900A (en) * 2018-12-12 2019-03-08 中国科学院宁波材料技术与工程研究所 A kind of fluorescence ceramics block, preparation method and its application in laser lighting
CN111875370B (en) * 2020-07-07 2023-05-09 中国科学院上海光学精密机械研究所 Composite crystalline phase fluorescent ceramic for blue light LED or LD excitation and preparation method thereof
CN112159220B (en) * 2020-09-24 2022-11-18 徐州凹凸光电科技有限公司 High-thermal-stability high-quantum-efficiency fluorescent ceramic for white light LED/LD and preparation method thereof
CN114477989B (en) * 2020-11-11 2023-05-16 中国科学院福建物质结构研究所 Graphene modified green light transparent ceramic material and preparation method and application thereof
CN112661512A (en) * 2020-12-23 2021-04-16 新沂市锡沂高新材料产业技术研究院有限公司 Method for densification of fluorescent powder and yttrium oxide ceramic at room temperature

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