CN104174736A - Technique for high-pressure mold-filling bulging in internal spiral curved surface - Google Patents
Technique for high-pressure mold-filling bulging in internal spiral curved surface Download PDFInfo
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- CN104174736A CN104174736A CN201410360819.9A CN201410360819A CN104174736A CN 104174736 A CN104174736 A CN 104174736A CN 201410360819 A CN201410360819 A CN 201410360819A CN 104174736 A CN104174736 A CN 104174736A
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- 238000000034 method Methods 0.000 title claims abstract description 39
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 238000007789 sealing Methods 0.000 claims abstract description 11
- 238000003754 machining Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000005485 electric heating Methods 0.000 abstract 2
- 238000001514 detection method Methods 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
The invention relates to a pipe hydraulic forming technique, particularly to a technique for high-pressure mold-filling bulging in an internal spiral curved surface. A workpiece is positioned and clamped on a workbench, two ends of the workpiece is sealed by a sealing device, an electric heating device is started, the workpiece is filled with a high-pressure liquid, and the workpiece begins to bulge freely. Then the electric heating device is removed from the workbench after being turned on, an internal spiral curved surface mold is closed, and after a detection device detects that the workpiece is completely attached to the mold, the pressure is kept for a certain period according to geometric dimensions and the material of the workpiece. After completion, a hydraulic system is unloaded, the workbench is inclined to enable the liquid to flow back quickly, the sealing device is opened, and the workpiece is taken down. The devices adopted in the technique are simple in structure and low in cost, and molding of a pipe with the internal spiral curved surface is realized; efficient machining of internal spiral curved surfaces of spiral stator cases can be realized with the technique; the machining efficiency is multiple times that of an existing machining technology. The technique can be applied to production of other pipes with the internal spiral curved surfaces.
Description
Technical field
The present invention relates to a kind of process of Tube Hydroforming, particularly relate to a kind of process of Inner Spiral Surface inner high voltage mold filling bulging.
Background technology
Screw drilling tool motor and screw pump are the screw machines of extensive use in petroleum industry, and its stator and rotor have formed the poor Meshing Pair of a tooth, and their Design and manufacture quality directly affects the property indices of screw machine.Stator is comprised of metal shell and rubber bushing, rubber bushing spiral camber and the engagement of rotor helical-screw curved surface.Traditional stator is to generate at the inwall injecting glue of metallic cylinder the rubber layer spiral camber that does not wait wall thickness; Novel stator is in preprocessing, to have the wall thickness rubber layer spiral cambers such as metal stator inwall injecting glue generation of Inner Spiral Surface.The inner surface of Novel stator metal-back need to be processed into Inner Spiral Surface, and because such part is elongated and be complicated inner surface, its processing lacks efficient processing method and manufacturing equipment.Existing process equipment is complicated, and cost is high, and efficiency is low.
The forming high pressure in pipe technology of the light body structure part of hollow variable cross-section developing based on lightweight and integrated feature is applicable to the hollow parts of circle, rectangle or odd-shaped cross section that processing changes along member axis direction.Hydroforming refers to and utilizes liquid as power transmission medium, to make a kind of moulding process technology of component shaping.In order to adapt to the requirement of modern industry to high-quality, lightweight and low-cost part, as process important in a kind of metal forming, hydroforming is developed rapidly.Because the method utilizes liquid as medium or mould, therefore can pass through the real-time control to liquid medium, realize the accurate control to technological parameter, and liquid as power transmission medium, can also to save moulding die needed.Hydraulic expanding-forming in the past has two kinds: 1. bulging pipe fitting is thin-walled, by hydraulic expanding-forming, obtains required given shape; 2. large wall thickness workpiece free bulge, does not need to obtain specific complicated shape, and as generator guard ring bulging, object is to improve the mechanical property of workpiece.
Summary of the invention
The object of the present invention is to provide a kind of process of Inner Spiral Surface inner high voltage mold filling bulging, the method is for waiting inner high voltage mold filling bulging of wall thickness rubber layer stator metal-back curved surface, in order to realize the highly-efficient processing of helical stator metal-back inner helical surface, a kind of process of inner high voltage mold filling bulging is provided, is applicable to the shaping processing of the smooth inside spin pipe fitting of large helical pitch.
The object of the invention is to be achieved through the following technical solutions:
A process for Inner Spiral Surface inner high voltage mold filling bulging, described method comprises preparatory stage, free bulge stage, mold filling bulging stage three Main Stage; Its technical process: first workpiece is located, clamped on workbench, sealing device is sealed at both ends by workpiece, electric heater unit starts, and workpiece is heated to 200 ℃ of left and right; Inside workpiece injects highly pressurised liquid, and workpiece starts free bulge, and then, electric heater unit shifts out workbench after opening, Inner Spiral Surface mould matched moulds; Finally, increase inside workpiece filling liquid pressure, workpiece enters the mold filling bulging stage, when checkout gear detects workpiece, pastes after mould completely, pressurize 5-10 minute, after completing, hydraulic system off-load, workbench tilts liquid is refluxed fast, and sealing device is opened, and takes off workpiece.
Advantage of the present invention and effect are:
(1) apparatus structure of process using is simple, and cost is low, has realized shaping processing (2) this process of Inner Spiral Surface pipe fitting and the highly-efficient processing that device can be realized helical stator shell Inner Spiral Surface, than existing process technology, improves working (machining) efficiency several times.(3) this process and device can be applied to the production of other Inner Spiral Surface pipe fittings.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of bulging process device of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing illustrated embodiment, the invention will be further described.
The present invention is applied to hydroforming to wait the shaping processing of wall thickness rubber layer stator metal-back, proposes a kind of Inner Spiral Surface inner high voltage mold filling bulging process method.The Inner Spiral Surface bulging of stator of the present invention does not belong to the bulging of thin-walled parts, and object is but the complex surface that has certain size and geometric accuracy in order to obtain.Helical stator Inner Spiral Surface is smooth surface, and has large helical pitch feature, and in Bulging Process, the suffered axial constraint power of workpiece is little.Bulging process has the impact that is not subject to the elongated geometric properties of workpiece, the controlled and high feature of working (machining) efficiency of process.Although the matching allowance between stator and rotor has important impact to the performance of screw machine, owing to generally can pouring into a mould one deck rubber layer between metal stator and rotor, how much profiles of spiral camber allow to exist certain error.Therefore, the processing of helical stator Inner Spiral Surface is not very high for the requirement of geometric accuracy, and the geometric accuracy that type that mold filling is swollen obtains can meet production requirement.
Technical process is divided into preparatory stage, free bulge stage, mold filling bulging stage three Main Stage.First workpiece is located, clamped on workbench, sealing device is sealed at both ends by workpiece, and electric heater unit starts, and workpiece is heated to 200 ℃ of left and right; Inside workpiece injects highly pressurised liquid, and workpiece starts free bulge.Then, electric heater unit shifts out workbench after opening, Inner Spiral Surface mould matched moulds; Finally, increase inside workpiece filling liquid pressure, workpiece enters the mold filling bulging stage, pastes after mould pressurize 5-10 minute when checkout gear detects workpiece completely.After completing, hydraulic system off-load, workbench tilts liquid is refluxed fast, and sealing device is opened, and takes off workpiece.It is more than the main technique part of forming process.
The present invention is applicable to being applied to the spiral camber processing in elongate cylinder hole, has certain machining accuracy and higher working (machining) efficiency.
Embodiment:
Parts in figure: 1-running fix seal head 2-metal pipe billet 3-Inner Spiral Surface mould 4-stationary positioned seal head 5-heating plate.
As shown in Figure 1: machine is installed to metal pipe billet (2) on workbench, by running fix seal head (1) and stationary positioned seal head (4), tubing is positioned, pass through conical surface seal.Location sealing head (1), by Driven by Hydraulic Cylinder, applies axial force to workpiece, to guarantee sealing state and the axial force in Bulging Process in Bulging Process.Location sealing head (1) injects highly pressurised liquid by centre bore tubing is carried out to bulging.Bulging liquid is high pressure-temperature hot liquid, and high temperature is more easily out of shape tubing.The heating of pipe fitting and liquid is heated by semicircle heating plate (5), carries out free bulge after heating, and before matched moulds, heater shifts out workbench.
Bulging is divided into free bulge and matched moulds bulging.The free bulge stage does not add mould, allows tubing free wxpansion.Reasonable coordination by axial force and hydraulic coupling makes tubing reach good shape.When displacement transducer detects tubing free bulge to workpiece path size d, start to carry out matched moulds bulging.Inner Spiral Surface mould (3) carries out matched moulds by Hydraulic Cylinder, and is provided with special lockable mechanism.Mould is divided into symmetrical two parts, and its inner surface is the outer equidistant surface of workpiece spiral camber, and equidistant radius is thickness of workpiece.Under the effect of continuing of the hydraulic coupling of workpiece in die pressure and tubing, paste mould.After workpiece outer wall and the laminating of dies cavity groove, trigger and paste mould sensor, stop inner high voltage pressure process, carry out pressurize.
Different with material according to workpiece dimension, carry out pressurize and process about 5-10 minute, make the further flow distribution of material, can make bulging more abundant, improve near the shaping of helicoid groove and paste mould.
Claims (1)
1. a process for Inner Spiral Surface inner high voltage mold filling bulging, is characterized in that, described method comprises preparatory stage, free bulge stage, mold filling bulging stage three Main Stage; Its technical process: first workpiece is located, clamped on workbench, sealing device is sealed at both ends by workpiece, electric heater unit starts, and workpiece is heated to 200 ℃ of left and right; Inside workpiece injects highly pressurised liquid, and workpiece starts free bulge, and then, electric heater unit shifts out workbench after opening, Inner Spiral Surface mould matched moulds; Finally, increase inside workpiece filling liquid pressure, workpiece enters the mold filling bulging stage, when checkout gear detects workpiece, pastes after mould completely, pressurize 5-10 minute, after completing, hydraulic system off-load, workbench tilts liquid is refluxed fast, and sealing device is opened, and takes off workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410360819.9A CN104174736B (en) | 2014-07-28 | 2014-07-28 | A kind of process of Inner Spiral Surface inner high voltage mold filling bulging |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410360819.9A CN104174736B (en) | 2014-07-28 | 2014-07-28 | A kind of process of Inner Spiral Surface inner high voltage mold filling bulging |
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| CN104174736A true CN104174736A (en) | 2014-12-03 |
| CN104174736B CN104174736B (en) | 2016-04-06 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690127A (en) * | 2015-03-19 | 2015-06-10 | 宁波永享铜管道有限公司 | Pipe fitting bulge machining device and method |
| CN105964749A (en) * | 2016-06-27 | 2016-09-28 | 南京航空航天大学 | Manufacturing device and method for metal corrugated pipe |
| CN106270066A (en) * | 2016-10-28 | 2017-01-04 | 燕山大学 | One waveform parameter corrugated flexible metal tube and the manufacturing process such as not |
| CN108372225A (en) * | 2018-01-04 | 2018-08-07 | 沈阳化工大学 | A kind of process of helical stator negative camber substep high pressure mold filling bulging |
| CN108555107A (en) * | 2018-05-14 | 2018-09-21 | 西南石油大学 | Equal wall thickness metal stator bushing machinery is outer to be squeezed and fluid Inner pressurization compound forming processing methods |
| CN111872187A (en) * | 2020-06-30 | 2020-11-03 | 韩阳 | Forming system of bellows |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51129860A (en) * | 1975-05-07 | 1976-11-11 | Japan Steel Works Ltd | Hot bulging method and apparatus |
| CN1792493A (en) * | 2005-12-19 | 2006-06-28 | 河南科技大学 | Method for forming magnesium alloy pipe fitting |
| CN2858099Y (en) * | 2006-01-20 | 2007-01-17 | 江阴职业技术学院 | High wave-peak thin-wall corrugated elasticity tube extrusion expanding shape machine |
| CN101418878A (en) * | 2008-11-28 | 2009-04-29 | 王刚 | Method for manufacturing titan and titan alloy bellows |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1433554A1 (en) * | 1987-04-06 | 1988-10-30 | Днепропетровский Металлургический Институт Им.Л.И.Брежнева | Female die for installation for expanding hollow blanks by internal pressure |
-
2014
- 2014-07-28 CN CN201410360819.9A patent/CN104174736B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51129860A (en) * | 1975-05-07 | 1976-11-11 | Japan Steel Works Ltd | Hot bulging method and apparatus |
| CN1792493A (en) * | 2005-12-19 | 2006-06-28 | 河南科技大学 | Method for forming magnesium alloy pipe fitting |
| CN2858099Y (en) * | 2006-01-20 | 2007-01-17 | 江阴职业技术学院 | High wave-peak thin-wall corrugated elasticity tube extrusion expanding shape machine |
| CN101418878A (en) * | 2008-11-28 | 2009-04-29 | 王刚 | Method for manufacturing titan and titan alloy bellows |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690127A (en) * | 2015-03-19 | 2015-06-10 | 宁波永享铜管道有限公司 | Pipe fitting bulge machining device and method |
| CN105964749A (en) * | 2016-06-27 | 2016-09-28 | 南京航空航天大学 | Manufacturing device and method for metal corrugated pipe |
| CN105964749B (en) * | 2016-06-27 | 2018-04-17 | 南京航空航天大学 | The manufacture device and method of a kind of metal bellows |
| CN106270066A (en) * | 2016-10-28 | 2017-01-04 | 燕山大学 | One waveform parameter corrugated flexible metal tube and the manufacturing process such as not |
| CN108372225A (en) * | 2018-01-04 | 2018-08-07 | 沈阳化工大学 | A kind of process of helical stator negative camber substep high pressure mold filling bulging |
| CN108555107A (en) * | 2018-05-14 | 2018-09-21 | 西南石油大学 | Equal wall thickness metal stator bushing machinery is outer to be squeezed and fluid Inner pressurization compound forming processing methods |
| CN108555107B (en) * | 2018-05-14 | 2023-10-24 | 西南石油大学 | Mechanical external extrusion and fluid internal pressure composite forming processing method for equal-wall-thickness metal stator bushing |
| CN111872187A (en) * | 2020-06-30 | 2020-11-03 | 韩阳 | Forming system of bellows |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104174736B (en) | 2016-04-06 |
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Effective date of registration: 20181119 Address after: 529060 Jianghai Lile Qianruiliwei Industrial Zone No. 2, Jiangmen City, Guangdong Province Patentee after: JIANGMEN TAILIN PRECISION MACHINERY CO.,LTD. Address before: No. 11, economic and Technological Development Zone, Shenyang, Liaoning Province, Liaoning Patentee before: Shenyang University of Chemical Technology |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A Process Method for High Pressure Die Filling and Bulging of Inner Spiral Curved Surface Effective date of registration: 20230329 Granted publication date: 20160406 Pledgee: Bank of Guangzhou Limited by Share Ltd. Jiangmen branch Pledgor: JIANGMEN TAILIN PRECISION MACHINERY CO.,LTD. Registration number: Y2023980036838 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20160406 Pledgee: Bank of Guangzhou Limited by Share Ltd. Jiangmen branch Pledgor: JIANGMEN TAILIN PRECISION MACHINERY CO.,LTD. Registration number: Y2023980036838 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |