CN104167885A - Adjustable headstock used for stator winding of motors - Google Patents
Adjustable headstock used for stator winding of motors Download PDFInfo
- Publication number
- CN104167885A CN104167885A CN201410407639.1A CN201410407639A CN104167885A CN 104167885 A CN104167885 A CN 104167885A CN 201410407639 A CN201410407639 A CN 201410407639A CN 104167885 A CN104167885 A CN 104167885A
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- hot rolling
- type base
- leg angle
- equal leg
- side plate
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- Manufacture Of Motors, Generators (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
The invention relates to an adjustable headstock used for stator winding of motors, in particular to a special tool for stator winding of motors of various series of the motor industry, and belongs to the technical field of motors. The adjustable headstock comprises an L-type bottom plate, a tension device and a line incoming device, the tension device is fixed to a side plate A of the L-type bottom plate and the line incoming device is connected with the side plate A. The adjustable headstock is simple in overall structural design, easy to machine and manufacture and very convenient to install and operate and has high safety.
Description
Technical field
The present invention relates to the adjustable headstock of a kind of motor stator winding, be specifically related to the special tooling of all types of serial motors stator windings of electromechanics trade, belong to technical field of motors.
Background technology
In prior art, general motor stator winding, normally several drums of need coilings are positioned under drum stand on simple plank, by the simple and easy movements and postures of actors of building in the above, the enamel insulated wire of each drum is delivered in winding operation workman hand, meet again the coil of drawing requirement by corresponding wooden winding former coiling, to next procedure---stator boarding line provides qualified coil.
Transmit enamel insulated wire by the simple and easy movements and postures of actors of building, lack certain pretightning force, more slack and undisciplined confusion, add that the end of a thread is more, when many, can reach twenty or thirty root, therefore the neither interference that easily causes again etween the lines attractive in appearance, causes the insulating varnish top layer breakage on enamel insulated wire.Because this breakage is difficult for finding, breakage itself may cause again the turn-to-turn of later process and puncture, and has increased very large labour intensity to the self-inspection work of coiling work, also causes certain economic loss to enterprise simultaneously, has reduced workman's operating efficiency.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point, provide a kind of motor stator winding the adjustable headstock, guarantee safety and meet that coiling requires and easy to operate prerequisite under, improve the whole processing speed of whole coiling process.
According to technical scheme provided by the invention, the adjustable headstock of motor stator winding, comprises L-type base plate, tensioning apparatus and line leading device; Described tensioning apparatus is fixed on the side plate A of L-type base plate, and line leading device is connected with side plate A;
Described tensioning apparatus comprises nylon isolated tube adjusting bolt, enamelled wire adjustment hex bolts, soket head cap screw, top board, Compress Spring, fastening bolt, the long equal leg angle of horizontal hot rolling, post, upper transfer briquetting, lowers connection pad piece, lower wool felt pad, upper wool felt pad;
On the side plate A of L-type base plate, have two symmetrical curved waist holes, be arranged at hex bolts fixed L type base plate in curved waist hole and the relative position of the long equal leg angle of horizontal hot rolling by two; Top board is fixed on post by soket head cap screw, and top board is provided with enamelled wire and adjusts hex bolts, and enamelled wire is adjusted hex bolts top adjusting bolt is set, and enamelled wire is adjusted hex bolts bottom and is connected with Compress Spring;
Described Compress Spring contacts with upper transfer briquetting; Between described upper transfer briquetting and downward connection pad piece, be provided with lower wool felt pad and upper wool felt pad; By the fastening bolt being arranged on post, downward connection pad piece is fixed between post;
Described line leading device comprises the young ceramic jacket of inlet wire, the perpendicular short equal leg angle of hot rolling and the little ceramic jacket of middle oversteering; Described inlet wire is young ceramic jacket at right angle setting is in the short equal leg angle of perpendicular hot rolling bottom, and the little ceramic jacket of middle oversteering is horizontally installed in the perpendicular short equal leg angle of hot rolling top.
On the side plate B of described L-type base plate, be also provided with a young ceramic jacket of outlet.
On a side of the short equal leg angle of described perpendicular hot rolling, have two long lumbar holes, in long lumbar hole, be provided with bolt, by bolt, the perpendicular short equal leg angle of hot rolling is fixed on the end face of side plate A of L-type base plate.
Beneficial effect of the present invention: overall construction design of the present invention is simple, processing and fabricating is comparatively easy; The processes such as installation, operation are also very convenient, have very high security simultaneously.
The present invention guarantee safety and meet that coiling requires and easy to operate prerequisite under, improved the whole processing speed of whole coiling process, greatly reduce operator operative employee's in the time that pretightning force is adjusted in solderless wrapped connection and thread-changing labour intensity, improved the productivity ratio winding the line.Be conducive to operation, improve coiling quality, when providing qualified quality to later process, be convenient to 5S management.
Brief description of the drawings
Fig. 1 is structural front view of the present invention.
Fig. 2 is structure vertical view of the present invention.
Fig. 3 is structure left view of the present invention.
Fig. 4 is the practical state front view of the present invention.
Fig. 5 is the practical state left view of the present invention.
Brief description of the drawings: 1, nylon isolated tube adjusting bolt; 2, enamelled wire is adjusted hex bolts; 3, soket head cap screw; 4, top board; 5, Compress Spring; 6, fastening bolt; 7, L-type base plate; 8, hex bolts; 9, the long equal leg angle of horizontal hot rolling; 10, post; 11, the young ceramic jacket of outlet; 12, the young ceramic jacket of inlet wire; 13, the perpendicular short equal leg angle of hot rolling; 14, the little ceramic jacket of middle oversteering; 15, upper transfer briquetting; 16, lower connection pad piece; 17, lower wool felt pad; 18, upper wool felt pad; 19, enamel insulated wire; 20, enamelled wire is concentrated block assembly; 21, the adjustable headstock of motor stator winding.
Embodiment
As Figure 1-3: the adjustable headstock of motor stator winding, comprises L-type base plate 7, tensioning apparatus and line leading device; Described tensioning apparatus is fixed on the side plate A of L-type base plate 7, and line leading device is connected with side plate A;
Described tensioning apparatus comprises nylon isolated tube adjusting bolt 1, enamelled wire adjustment hex bolts 2, soket head cap screw 3, top board 4, Compress Spring 5, fastening bolt 6, the long equal leg angle 9 of horizontal hot rolling, post 10, upper transfer briquetting 15, lowers connection pad piece 16, lower wool felt pad 17, upper wool felt pad 18;
On the side plate A of L-type base plate 7, have two symmetrical curved waist holes, by two relative positions that are arranged at hex bolts in curved waist hole 8 fixed L type base plates 7 and the long equal leg angle 9 of horizontal hot rolling; Top board 4 is fixed on post 10 by soket head cap screw 3, and post 10 is welded on L-type base plate 7; Top board 4 is provided with enamelled wire and adjusts hex bolts 2, and enamelled wire is adjusted hex bolts 2 tops adjusting bolt 1 is set, and enamelled wire is adjusted hex bolts 2 bottoms and Compress Spring 5 is connected;
Described Compress Spring 5 contacts with upper transfer briquetting 15; Between described upper transfer briquetting 15 and downward connection pad piece 16, be provided with lower wool felt pad 17 and upper wool felt pad 18; By the fastening bolt 6 being arranged on post 10, downward connection pad piece 16 is fixed between post 10;
Described line leading device comprises the young ceramic jacket 12 of inlet wire, the perpendicular short equal leg angle 13 of hot rolling and the little ceramic jacket 14 of middle oversteering; Described inlet wire is young ceramic jacket 12 at right angle settings are in the short equal leg angle of perpendicular hot rolling 13 bottoms, and the little ceramic jacket 14 of middle oversteering is horizontally installed in the perpendicular short equal leg angle of hot rolling 13 tops.
On the side plate B of described L-type base plate 7, be also provided with a young ceramic jacket 11 of outlet.
On a side of the short equal leg angle 13 of described perpendicular hot rolling, have two long lumbar holes, in long lumbar hole, be provided with bolt, by bolt, the perpendicular short equal leg angle 13 of hot rolling is fixed on the end face of side plate A of L-type base plate 7.
When the present invention uses, the enamel insulated wire cylinder (dish) of need coiling is positioned over respectively to stator winding corresponding on drum stand with the position under the adjustable headstock, respectively the end of a thread of each line cylinder (dish) is pressed to the diagram of Fig. 2 and Fig. 3 and indicated cross-under good.Entered by the endoporus of the young ceramic jacket 12 of inlet wire by enamel insulated wire 19, through the endoporus of the little ceramic jacket 14 of middle oversteering, from the space process between lower wool felt pad 17 and upper wool felt pad 18, draw finally by the endoporus of the young ceramic jacket 11 of outlet again.
As shown in Fig. 4-5, several motor stator windings of the present invention are installed on support successively with the adjustable headstock 21, multiply enamel insulated wire 19 is from the endoporus of the young ceramic jacket 11 of outlet is drawn, merge and enter in the concentrated block assembly 20 of enamelled wire, enter in operative employee's staff by crossing line bracket again, enter coiling work by thoroughly doing away with edge enamel-cover paint 19 by the corresponding wooden line template being arranged on coil winding machine more.
In the middle of the coiling course of work, can according to the size of line mould and enamel insulated wire 19 number adjust in time the pretightning force of every enamelled wire.Adjust hex bolts 2 by adjusting enamelled wire, can make rise connect briquetting 15 moves up and down, because lower wool felt pad 17 is anchored on upper transfer briquetting 15, distance gap between lower wool felt pad 17 and upper wool felt pad 18 is changed, enamel insulated wire 19 is carried out to pretightning force size and control.
After many enamel insulated wire 19 Split Down, can not produce hard bending phenomenon yet.As can be seen from Figure 2, unclamp hex bolts 8, suitably adjust the position of L-type base plate 7 by waist hole, rotate to after required angle around two curved waist holes in figure, locking hex bolts 8 is just passable.
In addition, owing to having adopted the little cover of ceramic material as each threading, so in enamel insulated wire 19 coiling processes, even if there is certain friction, also can not destroy insulating varnish top layer, guaranteed that the wire diameter winding the line keeps substantially constant.Its fail safe of the coil laying out like this (turn-to-turn and puncture) has obtained guarantee, for next procedure boarding line provides good prerequisite.
The present invention in use, after adjusting pretightning force and direction, just does not need again to adjust, until while needing the thread-changing cylinder (dish) of different sizes, therefore make to adjust and greatly shorten non-cutting time, has improved productivity.
Claims (3)
1. the adjustable headstock of motor stator winding, is characterized in that: comprise L-type base plate (7), tensioning apparatus and line leading device; Described tensioning apparatus is fixed on the side plate (A) of L-type base plate (7), and line leading device is connected with side plate (A);
Described tensioning apparatus comprises nylon isolated tube adjusting bolt (1), enamelled wire adjustment hex bolts (2), soket head cap screw (3), top board (4), Compress Spring (5), fastening bolt (6), the long equal leg angle of horizontal hot rolling (9), post (10), upper transfer briquetting (15), lowers connection pad piece (16), lower wool felt pad (17) and upper wool felt pad (18);
On the side plate (A) of L-type base plate (7), have two symmetrical curved waist holes, by being arranged at the relative position of two hex boltss (8) fixed L type base plates (7) in curved waist hole and the long equal leg angle of horizontal hot rolling (9); Top board (4) is fixed on post (10) by soket head cap screw (3); Top board (4) is provided with enamelled wire and adjusts hex bolts (2), and enamelled wire is adjusted hex bolts (2) top adjusting bolt (1) is set, and enamelled wire is adjusted hex bolts (2) bottom and is connected with Compress Spring (5);
Described Compress Spring (5) contacts with upper transfer briquetting (15); Between described upper transfer briquetting (15) and downward connection pad piece (16), be provided with lower wool felt pad (17) and upper wool felt pad (18); To lower connection pad piece (16) and be fixed between post (10) by being arranged at fastening bolt (6) on post (10);
Described line leading device comprises the young ceramic jacket of inlet wire (12), the perpendicular short equal leg angle of hot rolling (13) and the little ceramic jacket of middle oversteering (14); Described inlet wire is young ceramic jacket (12) at right angle setting is in the short equal leg angle of perpendicular hot rolling (13) bottom, and the little ceramic jacket of middle oversteering (14) is horizontally installed in the perpendicular short equal leg angle of hot rolling (13) top.
2. the adjustable headstock of motor stator winding as claimed in claim 1, is characterized in that: on the side plate (B) of described L-type base plate (7), be also provided with a young ceramic jacket of outlet (11).
3. the adjustable headstock of motor stator winding as claimed in claim 1, it is characterized in that: on a side of the short equal leg angle of described perpendicular hot rolling (13), have two long lumbar holes, in long lumbar hole, be provided with bolt, will erect on the end face of side plate (A) that the short equal leg angle of hot rolling (13) is fixed on L-type base plate (7) by bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410407639.1A CN104167885B (en) | 2014-08-18 | 2014-08-18 | Adjustable headstock used for stator winding of motors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410407639.1A CN104167885B (en) | 2014-08-18 | 2014-08-18 | Adjustable headstock used for stator winding of motors |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104167885A true CN104167885A (en) | 2014-11-26 |
| CN104167885B CN104167885B (en) | 2017-01-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410407639.1A Active CN104167885B (en) | 2014-08-18 | 2014-08-18 | Adjustable headstock used for stator winding of motors |
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| CN (1) | CN104167885B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106448933A (en) * | 2016-11-25 | 2017-02-22 | 天津经纬电材股份有限公司 | Special leveling device for transposed conductor star tray |
| WO2018187909A1 (en) * | 2017-04-10 | 2018-10-18 | 深圳市立昌机电设备有限公司 | Single-shaft spindle box of winding machine of motor stator and adjustment method therefor |
| CN110198108A (en) * | 2019-07-02 | 2019-09-03 | 中达电机股份有限公司 | The dedicated Tension Adjustable bobbin winder device of motor stator coil coiling and system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201247690Y (en) * | 2008-07-09 | 2009-05-27 | 钱承林 | Tenser with wire winding cleanup |
| CN201584292U (en) * | 2009-11-05 | 2010-09-15 | 中电电气集团有限公司 | Tensioning device for coil winding |
| CN201932762U (en) * | 2011-01-27 | 2011-08-17 | 厦门米特自动化设备有限公司 | Tensioner for wire winding machine |
| CN204030886U (en) * | 2014-08-18 | 2014-12-17 | 中达电机股份有限公司 | The adjustable headstock of motor stator winding |
-
2014
- 2014-08-18 CN CN201410407639.1A patent/CN104167885B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201247690Y (en) * | 2008-07-09 | 2009-05-27 | 钱承林 | Tenser with wire winding cleanup |
| CN201584292U (en) * | 2009-11-05 | 2010-09-15 | 中电电气集团有限公司 | Tensioning device for coil winding |
| CN201932762U (en) * | 2011-01-27 | 2011-08-17 | 厦门米特自动化设备有限公司 | Tensioner for wire winding machine |
| CN204030886U (en) * | 2014-08-18 | 2014-12-17 | 中达电机股份有限公司 | The adjustable headstock of motor stator winding |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106448933A (en) * | 2016-11-25 | 2017-02-22 | 天津经纬电材股份有限公司 | Special leveling device for transposed conductor star tray |
| WO2018187909A1 (en) * | 2017-04-10 | 2018-10-18 | 深圳市立昌机电设备有限公司 | Single-shaft spindle box of winding machine of motor stator and adjustment method therefor |
| CN110198108A (en) * | 2019-07-02 | 2019-09-03 | 中达电机股份有限公司 | The dedicated Tension Adjustable bobbin winder device of motor stator coil coiling and system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104167885B (en) | 2017-01-11 |
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