CN104166059B - Electric automobile electric components FCS functional check-out set - Google Patents

Electric automobile electric components FCS functional check-out set Download PDF

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Publication number
CN104166059B
CN104166059B CN201410399762.3A CN201410399762A CN104166059B CN 104166059 B CN104166059 B CN 104166059B CN 201410399762 A CN201410399762 A CN 201410399762A CN 104166059 B CN104166059 B CN 104166059B
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China
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diode
resistance
outfan
manostat
light emitting
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CN104166059A (en
Inventor
张兴海
熊代荣
南富乾
程波
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Chongqing Sokon Industry Group Co Ltd
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Chongqing Sokon Industry Group Co Ltd
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Abstract

A kind of electric automobile electric components FCS functional check-out set that the present invention provides, including overcurrent protection module with for showing the display module of the electric components function of electric motor car;The electric automobile electric components FCS functional check-out set that the present invention provides; can carry out the electric components assay of electric automobile showing simple and clearly; and failure cause can be accurately reflected; it is greatly improved checkability; time-consuming; and parts effectively can be protected, prevent the generation of security incident.

Description

Electric automobile electric components FCS functional check-out set
Technical field
The present invention relates to electric automobile field, particularly relate to a kind of electric automobile electric components functional check dress Put.
Background technology
Electric automobile before manufacture or exploitation entrucking before, be required for carrying out electric the zero of car load through testing stand The functional test of parts or logical checking, functional test or logical checking are i.e. according to electric zero of car load The wire harness (including high-voltage wiring harness and low voltage wiring harness) of parts is positioned on testing stand, so by the schematic diagram of part After each electric components is linked in the respective socket in wire harness, be energized after wiring is errorless, with inspection Whether the electric components of electric automobile meets design function or design logic requirement, if having functional or The fault of person's logicality.
But during actual detection, the reason that actual functional or logicality fault causes has a lot, The polarity of the inspection voltage that the voltage such as checked do not inputs, access is the most correct, each electric components Whether have on branch's socket of wire harness or plug whether detection voltage input, the input of each electric components are sent out Even if safety problem etc. should be there is not, when above-mentioned after being short-circuited in the input of raw short circuit and electric components After problem occurs, traditional method is to be entered the wire harness circuit of electric components by test instrumentations such as circuit testers Row is checked repeatedly, but this mode inefficiency, the longest, often after electric components is short-circuited Meeting causing trouble expanded range, even causes security incident.
Therefore, it is necessary to propose the verifying attachment of a kind of electric components for electric automobile, it is possible to electronic The electric components of automobile result of testing carries out showing simple and clearly, and it is former to accurately reflect fault Cause, is greatly improved checkability, time-consuming, and can effectively protect parts, prevents peace The generation of full accident.
Summary of the invention
In view of this, it is an object of the invention to provide a kind of electric automobile electric components FCS functional check-out set, Result of can testing the electric components of electric automobile carries out showing simple and clearly, and can be accurate Faults reason, is greatly improved checkability, time-consuming, and can effectively protect parts Protect, prevent the generation of security incident.
A kind of electric automobile electric components FCS functional check-out set that the present invention provides, including overcurrent protection module Display module with the electric components function for showing electric motor car;
Described overcurrent protection module includes AC/DC conversion voltage regulation unit and crosses stream identification protecting unit, described The input of AC/DC conversion voltage regulation unit electrically connects with city, and the outfan of AC/DC conversion voltage regulation unit flows with crossing Identification protecting unit connects, and described crosses the input of stream identification protecting unit also with the positive pole of high tension battery even Connecing, the described outfan crossing stream identification protecting unit is connected with the input of display module and electric components;
Described display module includes that least one set is for showing the high pressure display unit of high-voltage electrical apparatus parts function With least one set for showing the low pressure display unit of low-voltage electrical parts function, described high pressure display unit The input of input and high-voltage electrical apparatus parts and cross the outfan of stream identification protecting unit and be connected, described The input of low pressure display unit is connected with the input of low-voltage electrical parts.
Further, described high pressure display unit includes current-limiting resistance, the first light emitting diode and the second luminescence two Pole is managed, and one end of described current-limiting resistance is as the input of display unit, the other end and the first Light-Emitting Diode Positive pole connect, the minus earth of the first light emitting diode, the negative pole and first of described second light emitting diode The points of common connection of light emitting diode and current-limiting resistance connects, and the plus earth of the second light emitting diode is described Low pressure display unit is identical with the circuit structure of high pressure display unit.
Further, described AC/DC conversion voltage regulation unit include switch K1, electric fuse F1, transformator T1, Diode D1, diode D2, diode D3, diode D4, electric capacity C1, electric capacity C2, electric capacity C3, Electric capacity C4, manostat V1 and manostat V2;
Described switch one end of K1 is connected with the live wire of civil power, and the other end is by electric fuse F1 and transformator T1 Primary coil one end connect, the other end of the primary coil of transformator T1 is connected with the zero line of civil power, institute The negative pole of the positive output end of secondary coil and the positive pole of diode D1 and diode D3 of stating transformator T1 connects Connecing, the negative output terminal of the secondary coil of transformator T1 connects with the positive pole of diode D2 and the negative pole of diode D4 Connecing, described diode D1 and the negative pole of diode D2 are connected with the input of manostat, described diode D3 It is connected with the input of manostat V2 with the positive pole of diode D4, two secondary coils of described transformator T1 Being provided with reference point ground connection, the input of described manostat V1 passes through electric capacity C1 ground connection, described manostat The outfan of the V1 outfan output positive voltage by electric capacity C3 ground connection and manostat V1, described manostat V2 Input by electric capacity C2 ground connection, the outfan of described manostat V2 passes through electric capacity C4 ground connection and manostat The outfan output negative voltage of V2.
Further, described stream identification protecting module of crossing includes that high-voltage switch gear K2, A.C. contactor J1, direct current continue Electrical equipment J2, diode D5, diode D6, resistance R1, resistance R2, resistance R3, resistance R4, resistance R5, resistance R6, resistance R7, electric capacity C5, DC current sensor V4, amplifier V5 and audion V3;
The points of common connection of the primary coil of one end of described high-voltage switch gear K2 and electric fuse F1 and transformator T1 Connecting, the other end of high-voltage switch gear K2 is connected with one end of the coil of A.C. contactor J1, A.C. contactor The other end of the coil of J1 is connected with the outfan of the normally-closed contact of DC relay J2, DC relay J2 The input of normally-closed contact be connected with the zero line of civil power, one end of the normally opened contact of described A.C. contactor J1 Be connected with the positive pole of high-tension battery, the other end of the normally opened contact of A.C. contactor J1 as outfan by high pressure The voltage of battery exports electric components and high pressure display unit;Described DC current sensor V4 is arranged at The output of the normally opened contact of A.C. contactor J1, the positive power source terminal of described DC current sensor V4 with The outfan of manostat V1 connects, the negative power end of DC current sensor V4 and the outfan of manostat V2 Connect;The outfan of described DC current sensor V4 is connected with the in-phase end of amplifier V5 by resistance R2, The in-phase end of amplifier V5 passes through resistance R3 ground connection, and the end of oppisite phase of amplifier V5 passes through resistance R4 ground connection, amplifier The end of oppisite phase of V5 is connected by the outfan of resistance R5 and manostat V1, and the outfan of amplifier V5 is by electricity The positive pole of resistance R6 and diode D6 is connected, and the negative pole of diode D6 is by the base of resistance R1 and audion V3 Pole connects, audion V3 grounded emitter, the colelctor electrode of audion V3 and the coil one of DC relay J2 End connects, and the other end of the coil of DC relay J2 is connected to the outfan of manostat V1, audion V3 Colelctor electrode also positive pole with diode D5 be connected, the outfan of the negative pole of diode D5 and manostat V1 is even Connecing, the negative pole of described diode D6 passes through resistance R7 ground connection, and the negative pole of described diode D6 is also by electric capacity C5 ground connection.
Further, described overcurrent protection module also included that stream display unit, described stream display unit of crossing included: Resistance R8, resistance R9, resistance R10, audion V6, diode D7, light emitting diode D8, luminescence two Pole pipe D9 and DC relay J3;
One end of described resistance R8 is connected with the negative pole of diode D6, and the other end connects with the base stage of audion V6 Connect, the grounded emitter of audion V6, the one of the coil of the colelctor electrode of audion V6 and DC relay J3 End connects, and the coil other end of DC relay J3 is connected with the outfan of manostat V1, and described direct current continues One end of the normally opened contact of electrical equipment J3 is connected with the negative pole of diode D6, the other end and the output of manostat V1 End connects, and the colelctor electrode of described audion V6 also positive pole with diode D7 is connected, the negative pole of diode D7 It is connected with the points of common connection of DC relay J3 and the outfan of manostat V1, the collection of described audion V6 Electrode is connected also by the positive pole of resistance R10 with light emitting diode D8, the minus earth of light emitting diode D8, The negative pole of described light emitting diode D9 is connected with the points of common connection of audion V6 and resistance R10, and luminous two The positive pole of pole pipe D9 is commonly connected by resistance R9 and the outfan of DC relay J3 and manostat V1 Point connects.
Beneficial effects of the present invention: the electric automobile electric components FCS functional check-out set that the present invention provides, energy Enough electric components to electric automobile result of testing carries out showing simple and clearly, and can be the most anti- Reflect failure cause, be greatly improved checkability, time-consuming, and parts effectively can be protected, Prevent the generation of security incident.
Accompanying drawing explanation
The invention will be further described with embodiment below in conjunction with the accompanying drawings:
Fig. 1 is the catenation principle figure of the present invention.
Fig. 2 is the overcurrent protection module schematic block diagram of the present invention.
Fig. 3 is the circuit theory diagrams of the overcurrent protection module of the present invention.
Detailed description of the invention
Fig. 1 is the catenation principle figure of the present invention, and Fig. 2 is the schematic block diagram of the overcurrent protection module of the present invention, Fig. 3 is the circuit theory diagrams of the overcurrent protection module of the present invention, as it can be seen, a kind of electricity that the present invention provides Electrical automobile electric components FCS functional check-out set, including overcurrent protection module with for showing the electric of electric motor car The display module of parts function;
Described overcurrent protection module includes AC/DC conversion voltage regulation unit b1 and crosses stream identification protecting unit b2, The input of described AC/DC conversion voltage regulation unit b1 electrically connects with city, AC/DC conversion voltage regulation unit b1's Outfan with cross stream identification protecting unit b2 is connected, described cross flow identification protecting unit b2 input also with The positive pole of high tension battery E1 connects, the described outfan crossing stream identification protecting unit b2 and display module with And the input of electric components connects;
Described display module includes that least one set is for showing the high pressure display unit of high-voltage electrical apparatus parts function With least one set for showing the low pressure display unit of low-voltage electrical parts function, described high pressure display unit The input of input and high-voltage electrical apparatus parts and cross the outfan of stream identification protecting unit and be connected, described The input of low pressure display unit is connected with the input of low-voltage electrical parts;The electronic vapour that the present invention provides Car electric components FCS functional check-out set, it is possible to result of testing the electric components of electric automobile is carried out Show simple and clearly, and failure cause can be accurately reflected, be greatly improved checkability, time-consuming, And parts effectively can be protected, prevent the generation of security incident.
In the present embodiment, described high pressure display unit includes current-limiting resistance, the first light emitting diode and second Optical diode, one end of described current-limiting resistance is as the input of display unit, the other end and the first luminescence two The positive pole of level pipe connects, the minus earth (referring to high pressure ground) of the first light emitting diode, described second light-emitting diodes The negative pole of pipe and the points of common connection of the first light emitting diode and current-limiting resistance connect, the second light emitting diode Plus earth (refers to high pressure ground), and described low pressure display unit is identical with the circuit structure of high pressure display unit, but It is that each earth terminal of low pressure display unit all connects low pressure ground, as it is shown in figure 1, high pressure display unit has six groups, By light emitting diode D22, light emitting diode D23, light emitting diode D24, light emitting diode D25, luminescence Diode D26, light emitting diode D27, light emitting diode D28, light emitting diode D29, light emitting diode D30, light emitting diode D31, light emitting diode D32, light emitting diode D33, resistance R17, resistance R18, Resistance R19, resistance R20, resistance R21 and resistance R22 composition, its concrete connection circuit such as Fig. 1 Shown in, each high pressure display unit is in order to characterize function status and the logic shape of each corresponding electric components Condition, low pressure display unit includes the most altogether six groups, by light emitting diode D10, light emitting diode D11, sends out Optical diode D12, light emitting diode D13, light emitting diode D14, light emitting diode D15, light-emitting diodes Pipe D16, light emitting diode D17, light emitting diode D18, light emitting diode 19, light emitting diode D20, Light emitting diode D21, resistance R11, resistance R12, resistance R13, resistance R14, resistance R15 and electricity Resistance R16 composition, as a example by one group of high pressure display unit: resistance R17, light emitting diode D22 and luminescence Diode D23 composition DC converter DC1 high pressure display unit, wherein resistance R17 be current-limiting resistance and One end is connected the (current-limiting resistance of other display units and corresponding with the input of DC converter DC1 Electric components is attached, and as shown in Figure 1), the other end is connected with the positive pole of light emitting diode D23, sends out The negative pole of optical diode D23 connects high pressure ground, the negative pole of light emitting diode D22 and light emitting diode D23 and electricity The points of common connection of resistance R17 connects, and the positive pole of light emitting diode D22 connects high pressure ground, wherein, light-emitting diodes Pipe D23 is the first light emitting diode, and light emitting diode D22 is the second light emitting diode, and each group of display The glow color of two light emitting diodes of unit is different, in general, and the first light emitting diode green light, Second light emitting diode glows, and represents that assay is normal by green light, and glow expression assay Abnormal.
In the present embodiment, described AC/DC conversion voltage regulation unit includes switching K1, electric fuse F1, transformator T1, diode D1, diode D2, diode D3, diode D4, electric capacity C1, electric capacity C2, electric capacity C3, electric capacity C4, manostat V1 and manostat V2;
Described switch one end of K1 is connected with the live wire of civil power, and the other end is by electric fuse F1 and transformator T1 Primary coil one end connect, the other end of the primary coil of transformator T1 is connected with the zero line of civil power, institute The negative pole of the positive output end of secondary coil and the positive pole of diode D1 and diode D3 of stating transformator T1 connects Connecing, the negative output terminal of the secondary coil of transformator T1 connects with the positive pole of diode D2 and the negative pole of diode D4 Connecing, described diode D1 and the negative pole of diode D2 are connected with the input of manostat, described diode D3 It is connected with the input of manostat V2 with the positive pole of diode D4, two secondary coils of described transformator T1 Being provided with reference point ground connection, the input of described manostat V1 passes through electric capacity C1 ground connection, described manostat The outfan of the V1 outfan output positive voltage by electric capacity C3 ground connection and manostat V1, described manostat V2 Input by electric capacity C2 ground connection, the outfan of described manostat V2 passes through electric capacity C4 ground connection and manostat The outfan output negative voltage of V2, the output terminals A 9 of described manostat V1 exports+12V voltage, manostat The output terminals A 7 of V2 exports-12V, by the effect of AC/DC conversion voltage regulation unit, it is possible to for overcurrent protection Other unit of module provide stable working power, it is ensured that this device can be continually and steadily and in safety Run under Power Supplies Condition.
In the present embodiment, described stream identification protecting module of crossing includes high-voltage switch gear K2, A.C. contactor J1, straight Current relay J2, diode D5, diode D6, resistance R1, resistance R2, resistance R3, resistance R4, Resistance R5, resistance R6, resistance R7, electric capacity C5, DC current sensor V4, amplifier V5 and three poles Pipe V3;Wherein, V4 is DC current sensor, for detecting the supply current of accumulator, amplifier V5, Resistance R2, resistance R3, resistance R4, resistance R5 constitute comparison circuit, for by the supply current of accumulator It is converted into voltage and compares with the voltage set, and DC relay J2 and A.C. contactor J1 constitutes on-off circuit, for controlling the supply access of accumulator;
The points of common connection of the primary coil of one end of described high-voltage switch gear K2 and electric fuse F1 and transformator T1 Connecting, the other end of high-voltage switch gear K2 is connected with one end of the coil of A.C. contactor J1, A.C. contactor The other end of the coil of J1 is connected with the outfan of the normally-closed contact of DC relay J2, DC relay J2 The input of normally-closed contact be connected with the zero line of civil power, one end of the normally opened contact of described A.C. contactor J1 Be connected with the positive pole of high-tension battery, the other end of the normally opened contact of A.C. contactor J1 as outfan by high pressure The voltage of battery exports electric components and high pressure display unit;Described DC current sensor V4 is arranged at The output of the normally opened contact of A.C. contactor J1, the positive power source terminal of described DC current sensor V4 with The outfan of manostat V1 connects, the negative power end of DC current sensor V4 and the outfan of manostat V2 Connect;The outfan of described DC current sensor V4 is connected with the in-phase end of amplifier V5 by resistance R2, The in-phase end of amplifier V5 passes through resistance R3 ground connection, and the end of oppisite phase of amplifier V5 passes through resistance R4 ground connection, amplifier The end of oppisite phase of V5 is connected by the outfan of resistance R5 and manostat V1, and the outfan of amplifier V5 is by electricity The positive pole of resistance R6 and diode D6 is connected, and the negative pole of diode D6 is by the base of resistance R1 and audion V3 Pole connects, audion V3 grounded emitter, the colelctor electrode of audion V3 and the coil one of DC relay J2 End connects, and the other end of the coil of DC relay J2 is connected to the outfan of manostat V1, audion V3 Colelctor electrode also positive pole with diode D5 be connected, the outfan of the negative pole of diode D5 and manostat V1 is even Connecing, the negative pole of described diode D6 passes through resistance R7 ground connection, and the negative pole of described diode D6 is also by electric capacity C5 ground connection, by crossing stream identification protecting unit, it is possible to stores electric components and power supply under overcurrent condition Battery is protected, it is possible to prevent the wiring faults etc. of parts from deteriorating further and the security incident that causes.
In the present embodiment, described overcurrent protection module also included stream display unit b3, and described stream of crossing shows single Unit b3 includes: resistance R8, resistance R9, resistance R10, audion V6, diode D7, light emitting diode D8, light emitting diode D9 and DC relay J3;
One end of described resistance R8 is connected with the negative pole of diode D6, and the other end is connected with the base stage of audion V6, The grounded emitter of audion V6, the colelctor electrode of audion V6 connects with one end of the coil of DC relay J3 Connecing, the coil other end of DC relay J3 is connected with the outfan of manostat V1, described DC relay One end of the normally opened contact of J3 is connected with the negative pole of diode D6, and the other end connects with the outfan of manostat V1 Connecing, the colelctor electrode of described audion V6 also positive pole with diode D7 is connected, and the negative pole of diode D7 is with straight The points of common connection of the outfan of current relay J3 and manostat V1 connects, the colelctor electrode of described audion V6 Positive pole also by resistance R10 with light emitting diode D8 is connected, the minus earth of light emitting diode D8, institute The points of common connection of the negative pole and audion V6 and resistance R10 of stating light emitting diode D9 is connected, light-emitting diodes The positive pole of pipe D9 is by the points of common connection of the outfan of resistance R9 and DC relay J3 and manostat V1 Connect, by crossing the effect flowing display unit, it is possible to the supply current normal condition of accumulator is carried out intuitively Ground display, is conveniently monitored storage battery power supply electric current and can find in time and process over current fault.
Below in conjunction with accompanying drawing 1, accompanying drawing 2 and accompanying drawing 3, the operation principle of the present invention is further solved Release.
The operation principle of high pressure display unit is described as a example by direct current transducer DC1: when the electric power storage of electric automobile The electric current of the output of pond E1 is loaded into the high input voltage of DC converter DC1 and inserts by crossing stream identification protecting unit On head, now there is following result: the high voltage input terminal socket of (1) direct current transducer DC1 does not access, this Time, light emitting diode D23 bright light (green light), illustrate from the positive pole of set of cells E1 to direct current transducer DC1 The wire harness of high input voltage plug make and connect correct, and the both positive and negative polarity of set of cells E1 does not has wiring wrong yet By mistake (this mode is used for checking that wire harness is corrected errors);(2) access when the high voltage input terminal socket of direct current transducer DC1 After, i.e. the input of the input of direct current transducer DC1 and high pressure display unit and overcurrent protection identification list The battery output A2 of unit connects, and light emitting diode D23 continues bright light, then it represents that direct current transducer DC1 Input does not has short-circuit conditions, and the outfan such as now direct current transducer DC1 does not has low pressure to export, then show There is open circuit situation in the high voltage input terminal of direct current transducer DC1, it should emphasis checks direct current transducer DC1's Input;(3) the high voltage input terminal socket such as direct current transducer DC1 does not access, light emitting diode D22, Light emitting diode D23 does not has bright, illustrates to insert from set of cells E1 to the high voltage input terminal of direct current transducer DC1 The wire harness of seat has making mistake, makes high pressure be not applied to light emitting diode D22's and light emitting diode D23 Two ends, it is necessary to check the making mistake of wire harness;Such as light emitting diode D22 bright light (red light), and light-emitting diodes Pipe D23 does not works, then show that the both positive and negative polarity of set of cells E1 connects instead, it is necessary to correct;For other high pressure zero Parts, such as DC converter DC2, DC converter DC3, compressor controller, PTC controller and electricity The inspection principle of machine controller etc. is identical with DC converter DC1, and not in this to go forth.
The inspection principle of low pressure display unit is identical with the inspection principle of high pressure display unit, direct current transducer The low-voltage that DC1 and direct current transducer DC2 and direct current transducer DC3 each exports respectively with low-voltage load (low-voltage electrical apparatus) connects, and therefore, needs also exist for carrying out low pressure inspection, and low tension when testing Gas includes ACC, IG1, IG2 and three direct current transducers that key switch controls, wherein direct current conversion The low pressure detection of device DC3 is reacted by FS8, the low pressure of DC converter DC1 is checked as it is shown in figure 1, By resistance R11, diode D10 (the second light emitting diode) and light emitting diode D11 (the first luminescence two Pole is managed) the low pressure display unit that forms tests, the high pressure inspection of its inspection principle and direct current transducer DC1 Testing identical, certainly, the inspection principle of other low pressure parts is also according to same principle.
Below in conjunction with Fig. 2 and Fig. 3, the operation principle of overcurrent protection module is described:
The input A3 of described AC/DC conversion voltage regulation unit is connected with live wire, and input A5 is connected with zero line, 220V alternating current is exported the voltage of two 13V by AC/DC conversion voltage regulation unit by the effect of transformator T1, Then the rectifier bridge constituted by diode D1, diode D2, diode D3 and diode D4, and pass through Manostat V1 and the effect of manostat V2, after on and off switch K1 closes, in the output of manostat V1 End A9 exports+12V voltage, and the output terminals A 7 at manostat V2 exports-12V voltage, and identifies to crossing stream Protected location is powered;
After examined wire harness or electric components connect, press on and off switch K1 and high-voltage switch gear K2, The normally opened contact Guan Bi of A.C. contactor J1, the high pressure of the set of cells E1 electricity by overcurrent protection recognition unit Cell voltage input A1 and cell voltage output terminals A 2 are loaded into checked parts, and DC current The current signal of sensor V4 detection accumulator now, and by resistance R2 and resistance R3 by current signal It is converted into voltage signal and is input to the in-phase end of amplifier V5, and the comparator that formed by amplifier V5 and benchmark Voltage compares, and this reference voltage is that 12V voltage carries out dividing potential drop setting also by resistance R5 and resistance R4 It is loaded into the end of oppisite phase of amplifier V5, when the in-phase end voltage of amplifier V5 is less than end of oppisite phase voltage, amplifier V5 It is output as 0, shows that the high pressure of parts checks electric current in allowed limits, now audion V3 cut-off, DC relay J2 does not works, so that the normally-closed contact of DC relay J2 is kept closed, electrically The Function detection of parts continues, now the outfan of manostat V1 by the coil of DC relay J3 and Light emitting diode D8 is made to obtain electric holding lighting lamp state (green light) after resistance R10,
In checking, there is short trouble in the parts of arbitrary high voltage supply, the now in-phase end voltage of amplifier V5 More than end of oppisite phase voltage, amplifier V5 output voltage is become 12V from 0V, and is charged electric capacity C5, when When the voltage of electric capacity C5 rises to certain voltage value, audion V3 and audion V6 conducting, DC relay J2 and DC relay J3 all electric work, the normally closed contact point J2-1 of DC relay J2 disconnects, and hands over Stream catalyst J1 thus be de-energized, the normally opened contact point J1-1 of A.C. contactor J1 return to normally open from And the high-tension current of accumulator E1 disconnects power supply, DC relay J3 works, its normally opened contact J3-1 quilt Adhesive ,+12V the voltage of manostat V1 output is loaded into electric capacity C5, makes audion V3 and audion V6 Persistently tend to remain on, so that it is guaranteed that the supply access of accumulator E1 continues to be disconnected, now light-emitting diodes Pipe D8 extinguishes, and light emitting diode D9 is luminous (HONGGUANG), and this process is continued until on and off switch K1 and height The K2 that compresses switch closes, and now may determine that the parts of current detection break down or damage, needs to carry out Maintenance, after the fault of parts is excluded, after on and off switch K1 and high-voltage switch gear K2 restarts, Light emitting diode D8 is the most luminous, and diode D9 extinguishes;When current detected parts are normal, and When amplifier V5 is output as O, light emitting diode D8 exports+12V voltage in luminescence due to manostat V1 By making light emitting diode D8 obtain electric current, two now after the coil of DC relay J3 and resistance R10 The operating current of the pole pipe D8 operating current much smaller than DC relay J3, therefore, even if now luminescence two Pole pipe D8 is in running order and DC relay J3 still will not work, and the normally opened of DC relay J3 touches Point J3-1 will not be by adhesive.
Finally illustrate, above example only in order to technical scheme to be described and unrestricted, although With reference to preferred embodiment, the present invention is described in detail, it will be understood by those within the art that, Technical scheme can be modified or equivalent, without deviating from technical solution of the present invention Objective and scope, it all should be contained in the middle of scope of the presently claimed invention.

Claims (5)

1. an electric automobile electric components FCS functional check-out set, it is characterised in that: include overcurrent protection mould Block and for showing the display module of electric components function of electric motor car;
Described overcurrent protection module includes AC/DC conversion voltage regulation unit and crosses stream identification protecting unit, described The input of AC/DC conversion voltage regulation unit electrically connects with city, and the outfan of AC/DC conversion voltage regulation unit flows with crossing Identification protecting unit connects, and described crosses the input of stream identification protecting unit also with the positive pole of high tension battery even Connecing, the described outfan crossing stream identification protecting unit is connected with the input of display module and electric components;
Described display module includes that least one set is for showing the high pressure display unit of high-voltage electrical apparatus parts function With least one set for showing the low pressure display unit of low-voltage electrical parts function, described high pressure display unit The input of input and high-voltage electrical apparatus parts and cross the outfan of stream identification protecting unit and be connected, described The input of low pressure display unit is connected with the input of low-voltage electrical parts.
Electric automobile electric components FCS functional check-out set the most according to claim 1, it is characterised in that: Described high pressure display unit includes current-limiting resistance, the first light emitting diode and the second light emitting diode, described limit One end of leakage resistance connects as the input of display unit, the positive pole of the other end and the first Light-Emitting Diode, The minus earth of the first light emitting diode, the negative pole of described second light emitting diode and the first light emitting diode and The points of common connection of current-limiting resistance connects, the plus earth of the second light emitting diode, described low pressure display unit Identical with the circuit structure of high pressure display unit.
Electric automobile electric components FCS functional check-out set the most according to claim 1 or claim 2, its feature exists In: described AC/DC conversion voltage regulation unit include switching K1, electric fuse F1, transformator T1, diode D1, Diode D2, diode D3, diode D4, electric capacity C1, electric capacity C2, electric capacity C3, electric capacity C4, steady Depressor V1 and manostat V2;
Described switch one end of K1 is connected with the live wire of civil power, and the other end is by electric fuse F1 and transformator T1 Primary coil one end connect, the other end of the primary coil of transformator T1 is connected with the zero line of civil power, institute The negative pole of the positive output end of secondary coil and the positive pole of diode D1 and diode D3 of stating transformator T1 connects Connecing, the negative output terminal of the secondary coil of transformator T1 connects with the positive pole of diode D2 and the negative pole of diode D4 Connecing, described diode D1 and the negative pole of diode D2 are connected with the input of manostat, described diode D3 It is connected with the input of manostat V2 with the positive pole of diode D4, two secondary coils of described transformator T1 Being provided with reference point ground connection, the input of described manostat V1 passes through electric capacity C1 ground connection, described manostat The outfan of the V1 outfan output positive voltage by electric capacity C3 ground connection and manostat V1, described manostat V2 Input by electric capacity C2 ground connection, the outfan of described manostat V2 passes through electric capacity C4 ground connection and manostat The outfan output negative voltage of V2.
Electric automobile electric components FCS functional check-out set the most according to claim 3, it is characterised in that: Described cross stream identification protecting unit include high-voltage switch gear K2, A.C. contactor J1, DC relay J2, two Pole pipe D5, diode D6, resistance R1, resistance R2, resistance R3, resistance R4, resistance R5, resistance R6, Resistance R7, electric capacity C5, DC current sensor V4, amplifier V5 and audion V3;
The points of common connection of the primary coil of one end of described high-voltage switch gear K2 and electric fuse F1 and transformator T1 Connecting, the other end of high-voltage switch gear K2 is connected with one end of the coil of A.C. contactor J1, A.C. contactor The other end of the coil of J1 is connected with the outfan of the normally-closed contact of DC relay J2, DC relay J2 The input of normally-closed contact be connected with the zero line of civil power, one end of the normally opened contact of described A.C. contactor J1 Be connected with the positive pole of high-tension battery, the other end of the normally opened contact of A.C. contactor J1 as outfan by high pressure The voltage of battery exports electric components and high pressure display unit;Described DC current sensor V4 is arranged at The output of the normally opened contact of A.C. contactor J1, the positive power source terminal of described DC current sensor V4 with The outfan of manostat V1 connects, the negative power end of DC current sensor V4 and the outfan of manostat V2 Connect;The outfan of described DC current sensor V4 is connected with the in-phase end of amplifier V5 by resistance R2, The in-phase end of amplifier V5 passes through resistance R3 ground connection, and the end of oppisite phase of amplifier V5 passes through resistance R4 ground connection, amplifier The end of oppisite phase of V5 is connected by the outfan of resistance R5 and manostat V1, and the outfan of amplifier V5 is by electricity The positive pole of resistance R6 and diode D6 is connected, and the negative pole of diode D6 is by the base of resistance R1 and audion V3 Pole connects, audion V3 grounded emitter, the colelctor electrode of audion V3 and the coil one of DC relay J2 End connects, and the other end of the coil of DC relay J2 is connected to the outfan of manostat V1, audion V3 Colelctor electrode also positive pole with diode D5 be connected, the outfan of the negative pole of diode D5 and manostat V1 is even Connecing, the negative pole of described diode D6 passes through resistance R7 ground connection, and the negative pole of described diode D6 is also by electric capacity C5 ground connection.
Electric automobile electric components FCS functional check-out set the most according to claim 4, it is characterised in that: Described overcurrent protection module also included that stream display unit, described stream display unit of crossing included: resistance R8, electricity Resistance R9, resistance R10, audion V6, diode D7, light emitting diode D8, light emitting diode D9 and DC relay J3;
One end of described resistance R8 is connected with the negative pole of diode D6, and the other end connects with the base stage of audion V6 Connect, the grounded emitter of audion V6, the one of the coil of the colelctor electrode of audion V6 and DC relay J3 End connects, and the coil other end of DC relay J3 is connected with the outfan of manostat V1, and described direct current continues One end of the normally opened contact of electrical equipment J3 is connected with the negative pole of diode D6, the other end and the output of manostat V1 End connects, and the colelctor electrode of described audion V6 also positive pole with diode D7 is connected, the negative pole of diode D7 It is connected with the points of common connection of DC relay J3 and the outfan of manostat V1, the collection of described audion V6 Electrode is connected also by the positive pole of resistance R10 with light emitting diode D8, the minus earth of light emitting diode D8, The negative pole of described light emitting diode D9 is connected with the points of common connection of audion V6 and resistance R10, and luminous two The positive pole of pole pipe D9 is commonly connected by resistance R9 and the outfan of DC relay J3 and manostat V1 Point connects.
CN201410399762.3A 2014-08-13 2014-08-13 Electric automobile electric components FCS functional check-out set Active CN104166059B (en)

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CN111487484B (en) * 2019-01-28 2022-09-09 杭州三花研究院有限公司 Automobile part testing device, testing method and production line

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