CN104154068A - Corner self-servo valve control annular cylinder - Google Patents

Corner self-servo valve control annular cylinder Download PDF

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CN104154068A
CN104154068A CN201410385707.9A CN201410385707A CN104154068A CN 104154068 A CN104154068 A CN 104154068A CN 201410385707 A CN201410385707 A CN 201410385707A CN 104154068 A CN104154068 A CN 104154068A
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oil
end cap
nominal size
hydraulic cylinder
chamber
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CN104154068B (en
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蒋林
胡金
吴若麟
黄桂德
邹竞刚
梅鹏
晏晚君
赵慧
郑开柳
郑翠
郑洁
刘晓磊
金祖飞
周鸿杰
朱建阳
刘白雁
雷斌
曾镛
许仁波
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Wuhan University Of Science And Technology Asset Management Co Ltd
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Wuhan University of Science and Engineering WUSE
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Abstract

一种转角自伺服阀控环形缸,包括环形液压缸缸体和连接盘(6),环形液压缸包括上端盖(2)、下端盖(18)、圆环形活塞杆(14)、固定挡块(16)、输出轴(22)、开设在上端盖中心的阀芯轴孔(30);环形液压缸的上端盖(2)和连接盘(6)通过螺栓(25)相连接,所述上端盖(2)内开设阀套腔(31),阀套腔(31)内设有阀套(10),阀套(10)通过销钉(20)与圆环形活塞杆(14)和输出轴(22)固定在一起,阀芯(12)置于阀套(10)内部,阀芯(12)的上端穿过轴孔与位于连接盘(6)内的伺服电机(11)固定连接,阀套(10)和阀芯(12)为动配合,上端盖(2)、圆环形活塞杆(14)、阀套(10)、阀芯(12)、输出轴(22)、连接盘(6)、伺服电机(11)的轴心位于同一直线上。其优点是:本发明具有便于制造、结构紧凑、故障率低、密封性好、动力特性好、寿命长、流量大的特点。

A rotary angle self-servo valve-controlled annular cylinder, comprising an annular hydraulic cylinder body and a connecting plate (6), the annular hydraulic cylinder comprising an upper end cover (2), a lower end cover (18), an annular piston rod (14), a fixed gear Block (16), output shaft (22), valve core shaft hole (30) opened in the center of the upper end cover; the upper end cover (2) of the annular hydraulic cylinder and the connection plate (6) are connected by bolts (25), and the A valve sleeve chamber (31) is provided in the upper end cover (2), and a valve sleeve (10) is arranged in the valve sleeve chamber (31). The valve sleeve (10) connects the circular piston rod (14) and the output The shafts (22) are fixed together, the spool (12) is placed inside the valve sleeve (10), and the upper end of the spool (12) passes through the shaft hole and is fixedly connected with the servo motor (11) located in the connection plate (6). The valve sleeve (10) and the spool (12) are dynamic fit, the upper end cover (2), the annular piston rod (14), the valve sleeve (10), the spool (12), the output shaft (22), and the connection plate (6), the axes of the servo motor (11) are located on the same straight line. The advantages are: the invention has the characteristics of convenient manufacture, compact structure, low failure rate, good sealing performance, good dynamic characteristics, long life and large flow rate.

Description

一种转角自伺服阀控环形缸A rotary self-servo valve-controlled annular cylinder

技术领域 technical field

本发明涉及液压缸技术领域,具体的说是一种转角自伺服阀控环形缸。 The invention relates to the technical field of hydraulic cylinders, in particular to a rotary angle self-servo valve-controlled annular cylinder.

背景技术 Background technique

液压缸是液压控制系统中不可或缺的元件,它能将电机输入的小功率转化为液压输出的大功率,以便对设备进行大功率稳定输出。 The hydraulic cylinder is an indispensable component in the hydraulic control system. It can convert the small power input by the motor into the high power output by the hydraulic pressure, so as to output high power and stability to the equipment.

目前,将传统的液压缸的直线往复运动转化为摆动运动常用的是齿条结构的摆动缸,摆动缸的原理是将液压缸的往复运动通过齿条带动齿轮,转化成齿轮轴的正反向摆动旋转,进而将往复液压缸的推力转换成齿轮轴的输出扭矩。但是齿条结构的摆动缸的故障率比较高且体积比较大,常见的故障有缸筒固定螺栓断裂、油缸内泄漏,南京梅山钢铁公司热轧板厂的罗心伟在《齿轮齿条摆动液压缸工作原理及故障分析》(罗心伟,齿轮齿条摆动液压缸工作原理及故障分析,梅山科技,2012,3:52-53)一文中通过介绍齿轮齿条摆动液压缸的工作原理,分析造成齿轮齿条摆动液压缸故障的重要原因。齿条结构的摆动缸由于是液压缸和齿条结构的组合,所以其在加工和装配上面要求很高,使齿条结构的摆动缸的使用成本较高。 At present, the rack structure swing cylinder is commonly used to convert the linear reciprocating motion of the traditional hydraulic cylinder into the swing motion. The principle of the swing cylinder is to convert the reciprocating motion of the hydraulic cylinder into the positive and negative directions of the gear shaft through the gear rack. Swing and rotate, and then convert the thrust of the reciprocating hydraulic cylinder into the output torque of the gear shaft. However, the rack-and-rack swing cylinder has a relatively high failure rate and a relatively large volume. Common faults include breakage of the cylinder fixing bolts and internal leakage of the oil cylinder. Luo Xinwei from the Hot Rolling Plate Factory of Nanjing Meishan Iron and Steel Co. Principle and Fault Analysis" (Luo Xinwei, Working Principle and Fault Analysis of Rack and Pinion Hydraulic Cylinder, Meishan Science and Technology, 2012, 3:52-53) introduces the working principle of rack and pinion oscillating hydraulic cylinder, and analyzes the An important reason for the failure of the swing hydraulic cylinder. Since the swing cylinder with a rack structure is a combination of a hydraulic cylinder and a rack structure, it requires high processing and assembly, which makes the use cost of the swing cylinder with a rack structure relatively high.

转角伺服阀控缸一般为双叶片摆动缸和伺服电机配合完成伺服动作,但是一般的双叶片摆动缸存在转轴径向力不平衡,密封性能差,结构复杂。针对阀芯径向力不平衡问题,武汉科技大学的学者蒋林等设计了一种P口和T口成对垂直正交分布的伺服阀结构(蒋林,陈新元,赵慧,曾良才,金晓宏,谢臻.基于液压转角伺服的液压关节研究.机电工程, 2011,28(3): 265-268+309.)。该伺服阀阀芯径向力平衡了、阀芯阻力有所减小,但同时也存在阀芯有一端易形成死腔的问题,当工作时间较长时,因泄漏油无法流出而会对阀芯产生较大轴向力,阀芯动力特性不是很理想,伺服盲区有所改进但也不理想;P口和T口成对垂直正交分布解决了阀芯径向力不平衡问题,但同时带来了阀体内部暗油道难于制备、难于加工等难题。 The angle servo valve-controlled cylinder is generally a double-blade swing cylinder and a servo motor to complete the servo action, but the general double-blade swing cylinder has radial force imbalance of the shaft, poor sealing performance, and complex structure. Aiming at the unbalanced radial force of the spool, Jiang Lin, a scholar at Wuhan University of Science and Technology, designed a servo valve structure with P-port and T-port paired vertically and orthogonally distributed (Jiang Lin, Chen Xinyuan, Zhao Hui, Zeng Liangcai, Jin Xiaohong , Xie Zhen. Research on Hydraulic Joint Based on Hydraulic Angle Servo. Electromechanical Engineering, 2011,28(3): 265-268+309.). The radial force of the spool of the servo valve is balanced, and the resistance of the spool is reduced, but at the same time, there is also the problem that one end of the spool is easy to form a dead space. The spool generates a large axial force, the dynamic characteristics of the spool are not very ideal, and the servo dead zone has been improved but not ideal; It brings difficulties such as difficult preparation and processing of the dark oil passage inside the valve body.

发明内容 Contents of the invention

本发明旨在解决液压缸领域里直接输出力矩、密封和伺服的问题,提出一种便于制造、结构紧凑、密封性好、故障率低、动力特性好、寿命长、流量大的转角自伺服阀控环形缸。 The present invention aims to solve the problems of direct output torque, sealing and servo in the field of hydraulic cylinders, and proposes a self-servo valve with corners that is easy to manufacture, compact in structure, good in sealing, low in failure rate, good in dynamic characteristics, long in life, and large in flow rate. Control ring cylinder.

一种转角自伺服阀控环形缸,包括环形液压缸缸体和连接盘,环形液压缸包括上端盖、圆环形活塞杆、固定挡块、输出轴、开设在上端盖中心的轴孔;环形液压缸的上端盖和连接盘通过螺栓相连接,所述上端盖内开设阀套腔,阀套腔内设有阀套,阀套通过销钉与圆环形活塞杆和输出轴固定在一起,阀芯置于阀套内部,阀芯的上端穿过轴孔与位于连接盘内的伺服电机固定连接,阀套和阀芯为动配合,上端盖、圆环形活塞杆、阀套、阀芯、输出轴、连接盘、伺服电机的轴心位于同一直线上;所述上端盖上还开有四油道,第一油道、第二油道对应的两油口对称分布在阀芯轴孔两侧,第三油道、第四油道对应的两油口分布在固定挡块的两侧且上下相错分布于液压缸油腔和阀套腔之间。 A rotary angle self-servo valve-controlled annular cylinder, including an annular hydraulic cylinder body and a connecting plate, the annular hydraulic cylinder includes an upper end cover, an annular piston rod, a fixed stopper, an output shaft, and a shaft hole opened in the center of the upper end cover; The upper end cover of the hydraulic cylinder and the connecting plate are connected by bolts, and a valve sleeve cavity is set in the upper end cover, and a valve sleeve is arranged in the valve sleeve cavity, and the valve sleeve is fixed together with the circular piston rod and the output shaft by pins. The core is placed inside the valve sleeve, and the upper end of the valve core passes through the shaft hole and is fixedly connected with the servo motor located in the connection plate. The valve sleeve and the valve core are in dynamic fit. The shaft centers of the output shaft, the connection plate and the servo motor are located on the same straight line; there are four oil passages on the upper end cover, and the two oil ports corresponding to the first oil passage and the second oil passage are symmetrically distributed on both sides of the shaft hole of the valve core. On the side, the two oil ports corresponding to the third oil passage and the fourth oil passage are distributed on both sides of the fixed stopper and distributed up and down between the hydraulic cylinder oil chamber and the valve sleeve chamber.

所述阀套外径名义尺寸和高度名义尺寸与阀套腔的外径名义尺寸和高度名义尺寸相同,阀套内径名义尺寸与阀芯下端直径名义尺寸相同,阀套与阀套腔为动配合;阀套外壁开有四个油槽,四个油槽的横截面都为矩形,四个油槽内分别开有四个贯穿阀套的矩形油口,第一油槽和第三油槽内的油口为一对且油口中心线在同一平面上,第二油槽和第四油槽内的油口为一对且中心线在同一平面上,第一油槽和第三油槽内的油口中心线与第二油槽和第四油槽内的油口中心线相互垂直。 The nominal size of the outer diameter and the nominal height of the valve sleeve are the same as the nominal outer diameter and nominal height of the valve sleeve cavity, the nominal size of the inner diameter of the valve sleeve is the same as the nominal size of the lower end diameter of the valve core, and the valve sleeve and the valve sleeve cavity are in dynamic fit. There are four oil grooves on the outer wall of the valve sleeve, the cross sections of the four oil grooves are all rectangular, and there are four rectangular oil ports through the valve sleeve respectively in the four oil grooves, and the oil ports in the first oil groove and the third oil groove are one The center lines of the oil ports are on the same plane, the oil ports in the second oil groove and the fourth oil groove are a pair and the center lines are on the same plane, the center lines of the oil ports in the first oil groove and the third oil groove are in line with the second oil groove It is perpendicular to the center line of the oil port in the fourth oil groove.

所述阀芯下端直径名义尺寸与阀套内径名义尺寸相同,阀芯上端直径名义尺寸与阀芯轴孔直径名义尺寸相同,阀芯中部开有四个扇形槽,扇形槽的高度名义尺寸和第一油槽的上端面到第四油槽的下端面的距离名义尺寸相同,扇形所对应的圆心角为90°,扇形的半径为r,油槽内油口的宽度为a,阀芯下端半径为r0,则r满足下式: The nominal size of the diameter of the lower end of the spool is the same as the nominal size of the inner diameter of the valve sleeve, the nominal size of the upper end of the spool is the same as the nominal diameter of the shaft hole of the spool, and there are four fan-shaped grooves in the middle of the spool. The nominal size of the distance from the upper end surface of the first oil groove to the lower end surface of the fourth oil groove is the same, the central angle corresponding to the sector is 90°, the radius of the sector is r, the width of the oil port in the oil groove is a, and the radius of the lower end of the valve core is r 0 , then r satisfies the following formula:

.

所述环形液压缸,包括上端盖和下端盖,所述上端盖和下端盖通过六个均匀圆周分布的螺栓和螺母连接;所述上端盖和下端盖内部设有环形的液压缸油腔、圆环形活塞杆、活塞和固定挡块,还包括有一端与上端盖相连,另一端依次穿过圆环形活塞杆、下端盖继而伸出下端盖外部的输出轴;所述固定挡块固接在液压缸油腔的内壁上,固定挡块与圆环形活塞杆为动配合;所述活塞与圆环形活塞杆固接为一体并与液压缸油腔为动配合,活塞和固定挡块对称于上端盖中轴线的铅垂面的两侧;圆环形活塞杆与输出轴通过销钉固定在一起;阀套外径名义尺寸和高度名义尺寸与阀套腔的外径名义尺寸和高度名义尺寸相同,阀套与阀套腔为动配合,阀套与阀套腔之间设有第五密封圈。 The annular hydraulic cylinder includes an upper end cover and a lower end cover, and the upper end cover and the lower end cover are connected by six uniformly distributed bolts and nuts; The ring-shaped piston rod, the piston and the fixed block also include an output shaft with one end connected to the upper end cover, and the other end sequentially passing through the circular piston rod, the lower end cover and extending out of the lower end cover; the fixed stop is fixedly connected to the On the inner wall of the oil chamber of the hydraulic cylinder, the fixed block is in dynamic fit with the circular piston rod; Symmetrical to both sides of the vertical plane of the central axis of the upper end cover; the ring-shaped piston rod and the output shaft are fixed together by pins; The size is the same, the valve sleeve and the valve sleeve cavity are in dynamic fit, and a fifth sealing ring is arranged between the valve sleeve and the valve sleeve cavity.

所述连接盘的外径名义尺寸与上端盖上端直径名义尺寸相同,且开有六个均匀圆周分布的螺栓孔;连接盘中间开有伺服电机槽和轴孔,轴孔的半径名义尺寸与阀芯上端半径名义尺寸相同;伺服电机槽和螺栓孔之间开有两个油道,两个油道对称于连接盘的轴线。 The nominal size of the outer diameter of the connection plate is the same as the nominal size of the upper end of the upper end cover, and there are six bolt holes evenly distributed around the circumference; there are servo motor slots and shaft holes in the middle of the connection plate, and the nominal size of the radius of the shaft hole is the same as that of the valve. The nominal size of the radius of the upper end of the core is the same; there are two oil passages between the servo motor slot and the bolt hole, and the two oil passages are symmetrical to the axis of the connecting plate.

所述上端盖和下端盖之间通过第一密封圈进行密封,活塞的外表面中轴线处设有第二密封圈,圆环形活塞杆与上端盖之间设有第三密封圈,圆环形活塞杆与下端盖之间设有第四密封圈。 The upper end cover and the lower end cover are sealed by a first sealing ring, the outer surface of the piston is provided with a second sealing ring on the central axis, and a third sealing ring is provided between the annular piston rod and the upper end cover. A fourth sealing ring is arranged between the shaped piston rod and the lower end cover.

所述圆环形活塞杆的半径名义尺寸为液压缸油腔的外径名义尺寸和内径名义尺寸的平均值。 The nominal size of the radius of the annular piston rod is the average value of the nominal size of the outer diameter and the nominal size of the inner diameter of the oil chamber of the hydraulic cylinder.

所述活塞的中心线为一段圆弧,活塞的轴向截面为圆形。所述活塞的径向截面半径名义尺寸与液压缸油腔的径向截面半径名义尺寸相同,活塞的外表面设有第二密封圈槽。 The center line of the piston is a circular arc, and the axial section of the piston is a circle. The nominal size of the radial section radius of the piston is the same as the nominal size of the radial section radius of the oil chamber of the hydraulic cylinder, and the outer surface of the piston is provided with a second sealing ring groove.

所述上端盖从外到内分别设有同轴的第一密封圈槽、液压缸油腔的上半腔、第三密封圈槽、阀套腔;液压缸油腔的上半腔和阀套腔之间设有圆环形活塞杆腔的上半腔;所述下端盖与上端盖的外径名义尺寸相同,下端盖从外到内分别设有同轴的第一密封圈槽、液压缸油腔的下半腔、第四密封圈槽、输出轴孔;液压缸油腔的下半腔和输出轴孔之间设有圆环形活塞杆腔的下半腔。 The upper end cover is respectively provided with a coaxial first seal ring groove, the upper half chamber of the hydraulic cylinder oil chamber, the third seal ring groove, and a valve sleeve chamber from the outside to the inside; the upper half chamber of the hydraulic cylinder oil chamber and the valve sleeve The upper half cavity of the circular piston rod cavity is arranged between the cavities; the nominal size of the outer diameter of the lower end cover and the upper end cover is the same, and the lower end cover is respectively provided with a coaxial first sealing ring groove and a hydraulic cylinder from the outside to the inside. The lower half chamber of the oil chamber, the fourth sealing ring groove, and the output shaft hole; the lower half chamber of the annular piston rod chamber is arranged between the lower half chamber of the oil chamber of the hydraulic cylinder and the output shaft hole.

所述固定挡块的径向截面半径名义尺寸与液压缸油腔的径向截面半径名义尺寸相同;沿固定挡块与圆环形活塞杆接触面的对称线开有密封条槽,密封条槽的长度名义尺寸与对称线长度名义尺寸相同。 The nominal size of the radial section radius of the fixed block is the same as the nominal size of the radial section radius of the oil chamber of the hydraulic cylinder; there is a sealing strip groove along the symmetrical line of the contact surface between the fixed block and the circular piston rod, and the sealing strip groove The nominal dimension of the length is the same as the nominal dimension of the length of the line of symmetry.

本发明转角自伺服阀控环形缸的优点是: The advantages of the present invention's self-servo valve-controlled annular cylinder with corners are as follows:

1)本发明在密封上采用的是密封圈,密封圈相对于密封条有更好的密封特性和运动特性,使液压缸在高压运行情况下液压油的泄漏得到了很好的控制; 1) The present invention adopts a sealing ring in sealing, and the sealing ring has better sealing characteristics and motion characteristics than the sealing strip, so that the hydraulic oil leakage of the hydraulic cylinder is well controlled under the condition of high-pressure operation;

2)本发明没有齿条组合,结构简单紧凑,体积小,输出力矩大,可用领域广;与此同时降低了成本,减少了故障率; 2) The present invention has no rack and rack combination, simple and compact structure, small volume, large output torque, and wide application field; at the same time, the cost is reduced and the failure rate is reduced;

3)本发明的阀套和阀芯结构简单,易于加工阀芯径向力平衡,减少故障率,增加系统的稳定性,延长阀芯阀套使用寿命,与此同时还有效的增大了阀套阀芯的流量; 3) The valve sleeve and valve core of the present invention are simple in structure, easy to process the radial force balance of the valve core, reduce the failure rate, increase the stability of the system, prolong the service life of the valve core and valve sleeve, and at the same time effectively increase the valve capacity. The flow rate of the spool;

4)本发明所涉及的油道结构简单,最多由两段组成,大幅降低加工难度和成本。 4) The structure of the oil channel involved in the present invention is simple, consisting of at most two sections, which greatly reduces the processing difficulty and cost.

因此,本发明具有便于制造、结构紧凑、故障率低、密封性好、动力特性好、寿命长、流量大的特点。 Therefore, the present invention has the characteristics of convenient manufacture, compact structure, low failure rate, good sealing performance, good dynamic characteristics, long service life and large flow rate.

附图说明 Description of drawings

图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;

图2为图1的俯视图; Fig. 2 is the top view of Fig. 1;

图3为连接盘结构示意图; Figure 3 is a schematic diagram of the connection plate structure;

图4为图3的B-B剖面结构示意图; Fig. 4 is the B-B sectional structure schematic diagram of Fig. 3;

图5为上端盖的结构示意图; Fig. 5 is the structural representation of upper end cap;

图6为图5的C-C剖面结构示意图; Fig. 6 is a schematic diagram of the C-C sectional structure of Fig. 5;

图7为图5的D-D剖面结构示意图; Fig. 7 is a schematic diagram of the D-D cross-sectional structure of Fig. 5;

图8为下端盖的结构示意图; Fig. 8 is a schematic structural view of the lower end cap;

图9为图8的E-E剖面结构示意图; Fig. 9 is a schematic diagram of the E-E sectional structure of Fig. 8;

图10为圆环形活塞杆的结构示意图; Fig. 10 is the structural representation of circular piston rod;

图11为图10的F-F剖面结构示意图; Fig. 11 is a schematic diagram of the F-F sectional structure of Fig. 10;

图12为输出轴的结构示意图; Figure 12 is a schematic structural view of the output shaft;

图13为图12的仰视图; Figure 13 is a bottom view of Figure 12;

图14为阀芯和阀套装配结构示意图; Figure 14 is a schematic diagram of the assembly structure of the valve core and the valve sleeve;

图15为图14的左视图; Fig. 15 is the left side view of Fig. 14;

图16为图14的仰视图; Figure 16 is a bottom view of Figure 14;

图17为图14的俯视图; Figure 17 is a top view of Figure 14;

图18为图14的G-G剖面结构示意图; Fig. 18 is a schematic diagram of the G-G cross-sectional structure of Fig. 14;

图19为图15的H-H剖面结构示意图; Fig. 19 is a schematic diagram of the H-H sectional structure of Fig. 15;

图20为图19的I-I剖面结构示意图; Fig. 20 is a schematic diagram of the I-I sectional structure of Fig. 19;

图21为活塞的结构示意图; Fig. 21 is the structural representation of piston;

图22为图21的J-J剖面结构示意图; Fig. 22 is a schematic diagram of the J-J cross-sectional structure of Fig. 21;

图23为固定挡块的结构示意图; Fig. 23 is the structural representation of fixed block;

图24为图23的K-K剖面结构示意图; Fig. 24 is a schematic diagram of the K-K cross-sectional structure of Fig. 23;

图25为活塞的立体结构示意图。 Fig. 25 is a schematic diagram of the three-dimensional structure of the piston.

图中,1为螺栓,2为上端盖,3为第二密封圈,4为活塞,5为第三密封圈,6为连接盘,7为第六密封圈,8为第一油道,9为第五密封圈,10为阀套,11为伺服电机,12为阀芯,13为第二油道,14为圆环形活塞杆,15为密封条,16为固定挡块,17为第一密封圈,18为下端盖,19为第四密封圈,20为销钉,21为深沟球轴承,22为输出轴,23为螺母,24为液压缸油腔,25为螺栓,26螺栓孔,27、30为阀芯轴孔,28、36为螺栓孔,29、37为第一密封圈槽, 31为阀套腔,32、41为第三密封圈槽,33为第三油道,34为第四油道,35为螺栓孔,38、43为第四密封圈槽,39为输出轴孔,40为活塞槽,42为工艺孔,44、45为销钉孔,46、47、48、53为导油口,49为第一油槽,50为第二油槽,51为第三油槽,52为第四油槽,54为第二密封圈槽,55为密封条槽。 In the figure, 1 is the bolt, 2 is the upper end cover, 3 is the second sealing ring, 4 is the piston, 5 is the third sealing ring, 6 is the connection plate, 7 is the sixth sealing ring, 8 is the first oil passage, 9 10 is the valve sleeve, 11 is the servo motor, 12 is the spool, 13 is the second oil passage, 14 is the circular piston rod, 15 is the sealing strip, 16 is the fixed block, 17 is the first One sealing ring, 18 is the lower end cover, 19 is the fourth sealing ring, 20 is a pin, 21 is a deep groove ball bearing, 22 is an output shaft, 23 is a nut, 24 is a hydraulic cylinder oil chamber, 25 is a bolt, 26 is a bolt hole , 27, 30 are valve core shaft holes, 28, 36 are bolt holes, 29, 37 are the first sealing ring grooves, 31 is the valve sleeve cavity, 32, 41 are the third sealing ring grooves, 33 is the third oil passage, 34 is the fourth oil passage, 35 is the bolt hole, 38, 43 is the fourth sealing ring groove, 39 is the output shaft hole, 40 is the piston groove, 42 is the process hole, 44, 45 is the pin hole, 46, 47, 48 , 53 is the oil guide port, 49 is the first oil groove, 50 is the second oil groove, 51 is the third oil groove, 52 is the fourth oil groove, 54 is the second sealing ring groove, and 55 is the sealing strip groove.

具体实施方式 Detailed ways

下面结合附图,对本发明进行进一步说明:如图1-25所示,一种转角自伺服阀控环形缸,由上端盖2、下端盖18、阀套10、阀芯12、圆环形活塞杆14、活塞4、固定挡块16和输出轴22组成; Below in conjunction with accompanying drawing, the present invention is further described: as shown in Fig. 1-25, a kind of angular self-servo valve control annular cylinder, by upper end cover 2, lower end cover 18, valve sleeve 10, spool 12, annular piston Composition of rod 14, piston 4, fixed block 16 and output shaft 22;

如图1和图2所示,上端盖2和下端盖18由六个均匀圆周分布的螺栓1和螺母23连接。液压缸油腔24是由上端盖2和下端盖18组合而成,上端盖2和下端盖18之间用第一密封圈17进行密封。如图3和图4所示,连接盘6和上端盖2由六个均匀圆周分布的螺栓25连接。 As shown in FIGS. 1 and 2 , the upper end cover 2 and the lower end cover 18 are connected by six bolts 1 and nuts 23 uniformly distributed around the circumference. The hydraulic cylinder oil cavity 24 is formed by the combination of the upper end cover 2 and the lower end cover 18, and the first sealing ring 17 is used for sealing between the upper end cover 2 and the lower end cover 18. As shown in FIGS. 3 and 4 , the connecting plate 6 and the upper end cover 2 are connected by six bolts 25 evenly distributed around the circumference.

如图1所示,固定挡块16固接在液压缸油腔24的内壁上,固定挡块16与圆环形活塞杆14为动配合,活塞4与圆环形活塞杆14固接,活塞4和圆环形活塞杆14一起与液压缸油腔24为动配合,活塞4径向对称面装有第二密封圈3,活塞4和固定挡块16对称于轴线的铅垂面的两侧,上端盖2开有两油口8、13,两油道32、33,两油口8、13对称分布在轴孔30两侧,两油道32、33分布在固定挡块16的两侧;阀套10、圆环形活塞杆14与输出轴22通过销钉20固定在一起,阀套10装配在上端盖2的阀套腔31中,圆环形活塞杆14和输出轴22的轴心在同一直线上,圆环形活塞杆14与上端盖2之间设有第三密封圈5,圆环形活塞杆14与下端盖18之间设有第四密封圈19。 As shown in Figure 1, the fixed block 16 is affixed on the inner wall of the oil chamber 24 of the hydraulic cylinder, the fixed block 16 is in dynamic fit with the annular piston rod 14, the piston 4 is affixed to the annular piston rod 14, and the piston 4 and the annular piston rod 14 are in dynamic cooperation with the oil chamber 24 of the hydraulic cylinder. The radially symmetrical surface of the piston 4 is equipped with a second sealing ring 3. The piston 4 and the fixed stopper 16 are symmetrical on both sides of the vertical plane of the axis. , the upper end cover 2 has two oil ports 8, 13, two oil passages 32, 33, the two oil ports 8, 13 are symmetrically distributed on both sides of the shaft hole 30, and the two oil passages 32, 33 are distributed on both sides of the fixed block 16 The valve sleeve 10, the annular piston rod 14 and the output shaft 22 are fixed together by the pin 20, the valve sleeve 10 is assembled in the valve sleeve chamber 31 of the upper end cover 2, and the axial center of the annular piston rod 14 and the output shaft 22 On the same straight line, a third sealing ring 5 is provided between the annular piston rod 14 and the upper end cover 2 , and a fourth sealing ring 19 is provided between the annular piston rod 14 and the lower end cover 18 .

如图5、图6和图7所示,上端盖2从外到内分别设有六个均匀分布的螺栓孔28、第一密封圈槽29、液压缸油腔24的上半腔、第三密封圈槽32、阀套腔腔31,且它们的轴线在同一直线上。液压缸油腔24的上半腔和阀套腔腔31之间设有活塞杆腔上半腔。上端盖2开有第一油道8、第二油道13,第三油道32和第四油道33,第一油道8和第二油道13对应的油口对称分布在轴孔30两侧,第三油道32和第四油道33对应的油口分布在固定挡块16的两侧且上下相错分布于液压缸油腔24和阀套腔31之间。 As shown in Fig. 5, Fig. 6 and Fig. 7, the upper end cover 2 is respectively provided with six evenly distributed bolt holes 28, the first sealing ring groove 29, the upper half chamber of the hydraulic cylinder oil chamber 24, the third The sealing ring groove 32 and the valve sleeve cavity 31, and their axes are on the same straight line. The upper half chamber of the piston rod chamber is arranged between the upper half chamber of the hydraulic cylinder oil chamber 24 and the valve sleeve chamber chamber 31 . The upper end cover 2 has a first oil passage 8, a second oil passage 13, a third oil passage 32 and a fourth oil passage 33, and the oil ports corresponding to the first oil passage 8 and the second oil passage 13 are symmetrically distributed in the shaft hole 30 On both sides, the oil ports corresponding to the third oil passage 32 and the fourth oil passage 33 are distributed on both sides of the fixed stopper 16 and distributed vertically and alternately between the hydraulic cylinder oil chamber 24 and the valve sleeve chamber 31 .

所述的液压缸油腔24是环形的,液压缸油腔24是由位于上端盖2的液压缸油腔24的上半腔和位于下端盖18的液压缸油腔24的下半腔组成。液压缸油腔24的上半腔位于第一密封圈槽29和第三密封圈槽32之间,液压缸油腔24的下半腔位于第一密封圈槽37和第四密封圈槽38之间。 The hydraulic cylinder oil chamber 24 is annular, and the hydraulic cylinder oil chamber 24 is composed of the upper half chamber of the hydraulic cylinder oil chamber 24 located at the upper end cover 2 and the lower half chamber of the hydraulic cylinder oil chamber 24 located at the lower end cover 18 . The upper half of the hydraulic cylinder oil chamber 24 is located between the first sealing ring groove 29 and the third sealing ring groove 32, and the lower half of the hydraulic cylinder oil chamber 24 is located between the first sealing ring groove 37 and the fourth sealing ring groove 38 between.

如图8和图9所示,所述的下端盖18与上端盖2的外径名义尺寸相同。下端盖18从外到内分别设有六个均匀分布的螺栓孔36、第一密封圈槽37、液压缸油腔24的下半腔、第四密封圈槽38、输出轴孔39,且它们的轴线在同一直线上。液压缸油腔24的下半腔和输出轴孔39之间设有圆环形活塞杆腔的下半腔。 As shown in FIG. 8 and FIG. 9 , the outer diameter of the lower end cover 18 and the upper end cover 2 is the same in nominal size. The lower end cover 18 is respectively provided with six evenly distributed bolt holes 36, a first sealing ring groove 37, the lower half chamber of the hydraulic cylinder oil chamber 24, a fourth sealing ring groove 38, and an output shaft hole 39 from the outside to the inside, and they axes are on the same straight line. Between the lower half chamber of the hydraulic cylinder oil chamber 24 and the output shaft hole 39, the lower half chamber of the annular piston rod chamber is arranged.

如图10和图11所示,所述的圆环形活塞杆14的半径名义尺寸为a,液压缸油腔24的外径名义尺寸为b,液压缸油腔24的内径名义尺寸为c,且a、b、c满足: As shown in Figure 10 and Figure 11, the nominal size of the radius of the annular piston rod 14 is a, the nominal size of the outer diameter of the hydraulic cylinder oil chamber 24 is b, and the nominal size of the inner diameter of the hydraulic cylinder oil chamber 24 is c, And a, b, c satisfy:

 。 .

圆环形活塞杆14位于上端盖2和下端盖18组成的活塞杆腔中,且圆环形活塞杆14的轴线与液压缸油腔24的轴线在同一条直线上。圆环形活塞杆14中间开有工艺孔42。圆环形活塞杆14的边缘开有活塞槽40。圆环形活塞杆14与上端盖2之间设有第三密封圈5,圆环形活塞杆14与下端盖18之间设有第四密封圈19,相应地,圆环形活塞杆14上表面开设有第三密封圈槽41,下表面设有第四密封圈槽43。 The annular piston rod 14 is located in the piston rod cavity formed by the upper end cover 2 and the lower end cover 18, and the axis of the annular piston rod 14 and the axis of the hydraulic cylinder oil chamber 24 are on the same straight line. There is a process hole 42 in the middle of the annular piston rod 14 . A piston groove 40 is formed on the edge of the annular piston rod 14 . A third sealing ring 5 is provided between the annular piston rod 14 and the upper end cover 2, and a fourth sealing ring 19 is provided between the annular piston rod 14 and the lower end cover 18. Correspondingly, on the annular piston rod 14 A third sealing ring groove 41 is provided on the surface, and a fourth sealing ring groove 43 is provided on the lower surface.

如图12和图13所示,输出轴22的下端半径名义尺寸和输出轴孔39的半径名义尺寸相同,输出轴22的上端设有六个均匀分布的销钉孔44,输出轴22的轴线和圆环形活塞杆14的轴线在同一直线上。 As shown in Figure 12 and Figure 13, the nominal size of the radius of the lower end of the output shaft 22 is the same as the nominal size of the radius of the output shaft hole 39, and the upper end of the output shaft 22 is provided with six evenly distributed pin holes 44, the axis of the output shaft 22 and The axes of the annular piston rods 14 are on the same straight line.

如图14和图15所示,阀芯12下端的半径名义尺寸与阀套10的内径名义尺寸相同,阀芯12和阀套10为动配合,阀套10和阀套腔31为动配合;如图16和图17所示,阀套10的下端设有六个均匀分布的销钉孔45,阀芯12的上端半径名义尺寸与上端盖2的阀芯轴孔30的半径名义尺寸相同,阀芯12的上端开有伺服电机输出轴孔和键槽;如图18、图19和图20所示,阀套10开有四对导油口46、47、48、53,导油口46和导油口47呈90°圆周分布,导油口47和导油口48呈90°圆周分布,导油口48和导油口53呈90°圆周分布; As shown in Figure 14 and Figure 15, the nominal size of the radius of the lower end of the valve core 12 is the same as the nominal size of the inner diameter of the valve sleeve 10, the valve core 12 and the valve sleeve 10 are dynamic fit, and the valve sleeve 10 and the valve sleeve cavity 31 are dynamic fit; As shown in Figure 16 and Figure 17, the lower end of the valve sleeve 10 is provided with six evenly distributed pin holes 45, the nominal size of the radius of the upper end of the valve core 12 is the same as the nominal size of the radius of the valve core axis hole 30 of the upper end cover 2, the valve The upper end of the core 12 has a servo motor output shaft hole and a keyway; as shown in Figure 18, Figure 19 and Figure 20, the valve sleeve 10 has four pairs of oil guide ports 46, 47, 48, 53, oil guide port 46 and guide port The oil port 47 is distributed in a 90° circle, the oil guide port 47 and the oil guide port 48 are distributed in a 90° circle, and the oil guide port 48 and the oil guide port 53 are distributed in a 90° circle;

所述阀芯12下端直径名义尺寸与阀套10内径名义尺寸相同,阀芯12中部开有四个扇形槽,扇形槽的高度名义尺寸和第一油槽49的上端面到第四油槽52的下端面的距离名义尺寸相同,扇形所对应的圆心角为90°,扇形的半径为r,油槽内油口的宽度为a,阀芯下端半径为r0,则r满足下式: The nominal size of the diameter of the lower end of the valve core 12 is the same as the nominal size of the inner diameter of the valve sleeve 10, and there are four fan-shaped grooves in the middle of the valve core 12. The nominal distance between the end faces is the same, the central angle corresponding to the sector is 90°, the radius of the sector is r, the width of the oil port in the oil groove is a, and the radius of the lower end of the valve core is r 0 , then r satisfies the following formula:

.

如图21和图22所示,所述活塞4的中心线为一段圆弧、轴向截面为圆形,活塞4的径向截面半径名义尺寸与液压缸油腔24的径向截面半径名义尺寸相同。活塞4的外表面设有第二密封圈槽54,活塞4与圆环形活塞杆14固接。活塞4与液压缸油腔24为动配合。 As shown in Figures 21 and 22, the center line of the piston 4 is a circular arc and the axial section is circular, and the nominal size of the radial section radius of the piston 4 is the same as the nominal size of the radial section radius of the oil chamber 24 of the hydraulic cylinder. same. The outer surface of the piston 4 is provided with a second sealing ring groove 54 , and the piston 4 is fixedly connected with the annular piston rod 14 . Piston 4 and hydraulic cylinder oil cavity 24 are dynamic cooperation.

如图23和图24所示,所述的固定挡块16的径向截面半径名义尺寸与液压缸油腔24的径向截面半径名义尺寸相同。活塞4和固定挡块16位于圆环形活塞杆14的轴线的两侧且径向对称面在同一平面上,固定挡块16固接在液压缸油腔24的内壁上,固定挡块16与圆环形活塞杆14为动配合。固定挡块16与圆环形活塞杆14接触面有对称线,沿对称线开有密封条槽55,密封条槽55的长度名义尺寸与对称线长度名义尺寸相同。 As shown in FIGS. 23 and 24 , the nominal size of the radial section radius of the fixed block 16 is the same as the nominal size of the radial section radius of the hydraulic cylinder oil chamber 24 . The piston 4 and the fixed block 16 are located on both sides of the axis of the annular piston rod 14 and the radial symmetry plane is on the same plane. The fixed block 16 is affixed to the inner wall of the hydraulic cylinder oil chamber 24. The annular piston rod 14 is a moving fit. There is a line of symmetry between the fixed block 16 and the contact surface of the annular piston rod 14, and a sealing strip groove 55 is formed along the line of symmetry.

本发明是这样实现的:第一油道8和第二油道13分别接入高压油道和低压油道,环形液压缸油腔24被固定挡块16和活塞4分为高压油腔和低压油腔,阀芯12通过伺服电机11带动旋转,使阀套10上的导油口全部打开,阀套10内部被阀芯12分成两个高压油腔和两个低压油腔,高压油通过高压油道经第一油道8进入阀套10的导油口47,再通过导油口46和油道34进入液压缸油腔24,高压油腔和低压油腔之间形成压力差,使得活塞4向低压油腔运动,活塞4带动圆环形活塞杆14运动,圆环形活塞杆14带动输出轴22和阀套10做旋转运动,低压油通过油道33和导油口53进入阀套10内部的低压油腔,继而通过导油口48进入第二油道13回到油箱,阀套10旋转至阀套10上的油口全部被阀芯12关闭,整个过程实现了转角伺服阀控环形缸输出力矩。 The present invention is realized in this way: the first oil passage 8 and the second oil passage 13 are respectively connected to the high-pressure oil passage and the low-pressure oil passage, and the annular hydraulic cylinder oil chamber 24 is divided into a high-pressure oil chamber and a low-pressure oil chamber by the fixed block 16 and the piston 4. The oil chamber, the valve core 12 is rotated by the servo motor 11, so that the oil guide port on the valve sleeve 10 is fully opened, and the inside of the valve sleeve 10 is divided into two high-pressure oil chambers and two low-pressure oil chambers by the valve core 12, and the high-pressure oil passes through the high-pressure The oil passage enters the oil guide port 47 of the valve sleeve 10 through the first oil passage 8, and then enters the hydraulic cylinder oil chamber 24 through the oil guide port 46 and the oil passage 34. A pressure difference is formed between the high-pressure oil chamber and the low-pressure oil chamber, so that the piston 4 moves to the low-pressure oil chamber, the piston 4 drives the circular piston rod 14 to move, the circular piston rod 14 drives the output shaft 22 and the valve sleeve 10 to rotate, and the low-pressure oil enters the valve sleeve through the oil passage 33 and the oil guide port 53 The low-pressure oil chamber inside 10 then enters the second oil passage 13 through the oil guide port 48 and returns to the oil tank. The valve sleeve 10 rotates until all the oil ports on the valve sleeve 10 are closed by the valve core 12. The whole process realizes the rotation angle servo valve control. Annular cylinder output torque.

Claims (10)

1. a corner self-servo valve control annular cylinder, comprise annular hydraulic cylinder cylinder body and land (6), annular hydraulic cylinder comprises upper end cap (2), lower end cap (18), ring piston rod (14), fixed stop (16), output shaft (22), is opened in the spool axis hole (30) at upper end cap center, it is characterized in that: the upper end cap (2) of annular hydraulic cylinder is connected by bolt (25) with land (6), in described upper end cap (2), offer valve pocket chamber (31), in valve pocket chamber (31), be provided with valve pocket (10), valve pocket (10) is fixed together by pin (20) and ring piston rod (14) and output shaft (22), spool (12) is placed in valve pocket (10) inside, the upper end of spool (12) is fixedly connected with the actuating motor (11) that is positioned at land (6) through axis hole, valve pocket (10) and spool (12) coordinate for moving, upper end cap (2), ring piston rod (14), valve pocket (10), spool (12), output shaft (22), land (6), the axle center of actuating motor (11) is located along the same line, on described upper end cap (2), also have four oil ducts (8,13,33,34), the first oil duct (8), two hydraulic fluid ports that the second oil duct (13) is corresponding are symmetrically distributed in spool axis hole (30) both sides, and the 3rd oil duct (33), two hydraulic fluid ports that the 4th oil duct (34) is corresponding are distributed in the both sides of fixed stop (16) and are staggered up and down and are distributed between oil hydraulic cylinder oil pocket and valve pocket chamber.
2. corner self-servo valve control annular cylinder as claimed in claim 1, it is characterized in that: described valve pocket (10) external diameter nominal size is identical with height nominal size with the external diameter nominal size of valve pocket chamber (31) with height nominal size, valve pocket (10) internal diameter nominal size is identical with spool (12) lower end diameter nominal size, and valve pocket (10) coordinates for moving with valve pocket chamber (31), valve pocket (10) outer wall has four oil grooves (49, 50, 51, 52), four oil grooves (49, 50, 51, 52) cross section is all rectangle, four oil grooves (49, 50, 51, 52) in, have four rectangle oil diverting ports (46 that run through valve pocket (10), 47, 48, 53), hydraulic fluid port in the first oil groove (49) and the 3rd oil groove (51) be a pair of and hydraulic fluid port center line at grade, hydraulic fluid port in the second oil groove (50) and the 4th oil groove (52) be a pair of and center line at grade, the first oil groove (49) is mutually vertical with the hydraulic fluid port center line in the 4th oil groove (52) with the second oil groove (50) with the hydraulic fluid port center line in the 3rd oil groove (51).
3. corner self-servo valve control annular cylinder as claimed in claim 2, it is characterized in that: described spool (12) upper end diameter nominal size is identical with spool axis hole (30) diameter nominal size, spool (12) middle part has four fan grooves, the distance nominal size of the lower end surface of upper-end surface to the four oil grooves (52) of the height nominal size of fan groove and the first oil groove (49) is identical, fan-shaped corresponding central angle is 90 °, fan-shaped radius is r, in oil groove, the width of hydraulic fluid port is a, and spool (12) lower end radius is r 0, r meets following formula:
4. corner self-servo valve control annular cylinder as claimed in claim 1, it is characterized in that: described annular hydraulic cylinder, comprise upper end cap (2) and lower end cap (18), described upper end cap (2) is connected by the screw bolt and nut of six even circle distribution with lower end cap (18); Described upper end cap (2) and lower end cap (18) inside are provided with annular oil hydraulic cylinder oil pocket (24), ring piston rod (14), piston (4) and fixed stop (16), also include one end and be connected with upper end cap (2), the other end stretches out the outside output shaft (22) of lower end cap (18) then through ring piston rod (14), lower end cap (18) successively; Described fixed stop (16) is fixed on the inwall of oil hydraulic cylinder oil pocket (24), and fixed stop (16) coordinates for moving with ring piston rod (14); Described piston (4) fixes as one with ring piston rod (14) and coordinates for moving with oil hydraulic cylinder oil pocket (24), and piston (4) and fixed stop (16) are symmetrical in the both sides of the vertical guide of upper end cap medial axis; Together with ring piston rod (14) is fixed by a pin to output shaft (22); Between valve pocket (10) and valve pocket chamber (31), be provided with the 5th seal ring (9).
5. corner self-servo valve control annular cylinder as claimed in claim 1, it is characterized in that: the external diameter nominal size of described land (6) is identical with upper end cap (2) upper end diameter nominal size, and have the bolt hole of six even circle distribution; In the middle of land (6), have actuating motor groove and axis hole; Between actuating motor groove and bolt hole, have two oil ducts, two oil ducts are symmetrical in the axis of land (6).
6. corner self-servo valve control annular cylinder as claimed in claim 1, it is characterized in that: between described upper end cap (2) and lower end cap (18), seal by the first seal ring (17), the outer surface medial axis place of piston (4) is provided with the second seal ring (3), between ring piston rod (14) and upper end cap (2), be provided with the 3rd seal ring (5), between ring piston rod (14) and lower end cap (18), be provided with the 4th seal ring (19).
7. corner self-servo valve control annular cylinder as claimed in claim 1, is characterized in that: the radius nominal size of described ring piston rod (14) is the mean value of external diameter nominal size and the internal diameter nominal size of oil hydraulic cylinder oil pocket (24).
8. corner self-servo valve control annular cylinder as claimed in claim 1, is characterized in that: the center line of described piston (4) is one section of circular arc, and the axial cross section of piston (4) is circular; The radial cross section radius nominal size of described piston (4) is identical with the radial cross section radius nominal size of oil hydraulic cylinder oil pocket (24), and the outer surface of piston (4) is provided with the second seal groove (54).
9. corner self-servo valve control annular cylinder as claimed in claim 1, is characterized in that: described upper end cap (2) is respectively equipped with first chamber, the 3rd seal groove (32), valve pocket chamber (31) of coaxial the first seal groove (29), oil hydraulic cylinder oil pocket (24) from outside to inside; Between first chamber of oil hydraulic cylinder oil pocket (24) and valve pocket chamber (31), be provided with first chamber of ring rod end chamber; Described lower end cap (18) is identical with the external diameter nominal size of upper end cap (2), and lower end cap (18) is respectively equipped with second chamber, the 4th seal groove (38), the output shaft hole (39) of coaxial the first seal groove (37), oil hydraulic cylinder oil pocket (24) from outside to inside; Between second chamber of oil hydraulic cylinder oil pocket (24) and output shaft hole, be provided with second chamber of ring rod end chamber.
10. corner self-servo valve control annular cylinder as claimed in claim 1, is characterized in that: the radial cross section radius nominal size of described fixed stop (16) is identical with the radial cross section radius nominal size of oil hydraulic cylinder oil pocket (24); Have seal strip groove (55) along fixed stop (16) and the symmetrical line of ring piston rod (14) surface of contact, the length nominal size of seal strip groove (55) is identical with symmetrical line length nominal size.
CN201410385707.9A 2014-08-07 2014-08-07 A kind of corner self-servo valve control annular cylinder Active CN104154068B (en)

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Publication number Priority date Publication date Assignee Title
CN108386405A (en) * 2018-04-27 2018-08-10 天津商业大学 Robot dedicated hydraulic servo motor
CN108757619A (en) * 2018-08-09 2018-11-06 江苏钧微动力科技有限公司 Screw thread inserting type rotation is straight to drive electrohydraulic servo valve
CN111749943A (en) * 2020-06-23 2020-10-09 安徽合力股份有限公司 Follow-up rotary oil circuit conversion valve

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108386405A (en) * 2018-04-27 2018-08-10 天津商业大学 Robot dedicated hydraulic servo motor
CN108757619A (en) * 2018-08-09 2018-11-06 江苏钧微动力科技有限公司 Screw thread inserting type rotation is straight to drive electrohydraulic servo valve
CN108757619B (en) * 2018-08-09 2024-05-10 江苏钧微动力科技有限公司 Screw thread plug-in type rotary direct-drive electrohydraulic servo valve
CN111749943A (en) * 2020-06-23 2020-10-09 安徽合力股份有限公司 Follow-up rotary oil circuit conversion valve
CN111749943B (en) * 2020-06-23 2024-05-17 安徽合力股份有限公司 Follow-up rotary oil way switching valve

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Application publication date: 20141119

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Denomination of invention: Corner self-servo valve control annular cylinder

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