CN104153610B - Plant gas modularity box over all Integration type control panel and installation method thereof - Google Patents
Plant gas modularity box over all Integration type control panel and installation method thereof Download PDFInfo
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- CN104153610B CN104153610B CN201410417491.XA CN201410417491A CN104153610B CN 104153610 B CN104153610 B CN 104153610B CN 201410417491 A CN201410417491 A CN 201410417491A CN 104153610 B CN104153610 B CN 104153610B
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Abstract
The present invention relates to a kind of distribution control centre equipment, design and installation method, particularly a kind of plant gas modularity box over all Integration type control panel and installation method thereof, it is characterized by, by originally needed to provide fixed building object space with the fixed control panel installing electric control function row screen cabinet change into employing can transport, dismantle, assembled, the dismountable modularity of body of wall box over all Integration type control panel；Each casing uses modularized design, energy integral hoisting, jacking and movement, the most overall (containing all systems of casing and inside) can transport on-the-spot and be arranged on outdoor foundation of civil work, casing surrounding body of wall is designed to dismountable, can be in the convenient dismounting of factory or power plant scene or installation.It is an advantage of the current invention that installation is convenient, the suitability strong, time saving and energy saving, greatly reduce wiring error rate, reduce building cost, shorten the construction period.
Description
Technical field
The present invention relates to a kind of distribution control centre equipment, particularly a kind of plant gas modularity box over all Integration type control panel and installation method thereof.
Background technology
Mesolow distribution, protect and control equipment is commonly referred to distribution control centre equipment, be called for short control panel.In prior art, described control panel is arranged in standard-sized screen cabinet, and every one side screen cabinet size is little, lightweight, and sliceable between screen cabinet, after splicing, in yi word pattern, row are arranged.According to function in power plant and the difference of demand, automatically controlled screen cabinet in power plant can be divided into different functions to arrange, and the layout between difference in functionality row typically uses following several ways: 1, for controlling width, each row can in one line be arranged, between row, spacing is little, and overall width is little but total length is longer；2, for controlling length, two row or multiple row can be used to be arranged in parallel, between row, spacing is big, and total length is short but overall width is wider；3, for adapting to non-rectangle place, can use between row and be arranged vertically, may be disposed to " L " various ways such as shape, " u "-shaped；4, mixed-arrangement, existing layout in one line, is arranged in parallel again, is also arranged vertically.
Plant gas has substantial amounts of control panel, the most automatically controlled screen cabinet quantity is more, according to traditional method for designing, these screen cabinets are typically mounted in centralized control box (or) or relevant automatically controlled building (or), this is accomplished by corresponding building is built on-site, not only having needed design screen cabinet to arrange but also need design building thing, design time length, building cost is higher and the construction period is long.Need installation in place carrying out to splice after screen cabinet arrival, the work on the spot such as wiring and test, the particularly wiring between screen cabinet is required for after screen cabinet installation in place and splicing carrying out at the scene, the consuming time is long, and owing to not being batch production assembling, field connection mistake usually occurs；Additionally, also need to before screen cabinet is in place according to screen cabinet be arranged in building in the facilities such as relevant illumination, HVAC, fire-fighting are installed, once build and be difficult to be modified again and adjust, if originally design was inconsiderate, reserved deficiency, transforms in the future, extend more difficulty, not to mention between the similar power plant of each type of the same race, carry out bulk migration and the allotment of automatically controlled screen cabinet.
Summary of the invention
It is an object of the invention to plant gas modularity convenient, that the suitability is strong, time saving and energy saving box over all Integration type control panel and installation method thereof are installed according to providing a kind of in place of the deficiencies in the prior art.
Control panel of the present invention is realized by following approach:
Plant gas modularity box over all Integration type distribution control centre equipment, its structural feature is, include detachable casing and electric control function row screen cabinet, described detachable casing includes four sides body of wall, roof and floor, described four sides body of wall, roof and floor are provided with detachable connecting device in connection, it is provided with door, window on four sides on body of wall, and air conditioner support and ventilation shaft are installed, cable laying hole and crane span structure in floor, are distributed；Electric control function row screen cabinet is fixedly installed in floor, it is positioned at the relatively centre position of casing, is aisle and operation maintenance space between electric control function row screen cabinet and four sides body of wall, roof is provided with joint hinge, jack chassis is installed below floor, casing is provided with pipe connecting structure.
The installation method of described box over all Integration type distribution control centre equipment, it is characterized by, and comprises the steps:
According to plant gas each main frame type, automatically controlled screen cabinet is carried out segmentation, point row division according to function and demand, it is thus achieved that multiple function singlenesses and the design data of fixing electric control function row screen cabinet；
Design data according to electric control function row screen cabinet obtain the size of detachable casing, and the height dimension of each electric control function row screen detachable casing corresponding to cabinet is consistent, and meets transportation requirement；
In the factory, electric control function row screen cabinet is arranged in detachable casing, and completes circuit installation cabinet within of the electric control function row screen, and the wiring between unit screen cabinet and test；
By the joint hinge on casing roof, the detachable casing of mounted entirety is transferred on means of transport, and by this means of transport, overall detachable casing is transported the erecting bed of plant gas；
The concrete landform of the erecting bed according to plant gas, the arrangement of design control panel, and arrange detachable casing according to arrangement, for the detachable casing by next-door neighbour, remove its most overlapping body of wall, get through the space between two detachable casings, by connecting elements, two detachable casings are fixed together simultaneously；
Reserve cable laying hole, crane span structure and pipe connecting structure according to detachable casing and carry out joint connection in site and wiring, complete to install.
It is a feature of the present invention that by originally needed to provide fixed building object space with the fixed control panel installing electric control function row screen cabinet change into employing can transport, dismantle, assembled, the dismountable modularity of body of wall box over all Integration type control panel；Described detachable box body can adapt to the various conditions of open air, it is ensured that inner facility and personnel are not by erosion by wind and rain, it is adaptable to outdoor installation；Each casing uses modularized design, can integral hoisting, jacking and movement, can individually overall (containing all systems of casing and inside) transport also be arranged on outdoor foundation of civil work to on-the-spot, not the used time also can from the basis of pull down；Casing surrounding body of wall is designed to dismountable, can be in the convenient dismounting of factory or power plant scene or installation, to facilitate the space and aisle adjusted between electric control function row；So, box integrated-type control panel just can use the complete processing of factory prefabricated, prefabricated rear load function row screen cabinet and relevant system, and completes to shield wiring and relevant test between cabinet in factory；Power plant scene has only needed the line between equipment between case in-vivo device and casing, power plant's field apparatus and test.
Thus, first what the present invention brought has the technical effect that, it is no longer necessary to plant gas provides building to shield the fixed space of cabinet as receiving electric control function row, and only needs to provide outdoor foundation of civil work, reduces building cost, shortens the construction period；Secondly, modular casing can arrange according to actual landform and condition at power plant scene, big casing that is that be spliced into variously-shaped (such as " L " shape, " u "-shaped etc.) and that have inner space and aisle is to adapt to on-the-spot Ground arrangement requirement, can change as requested and adjust arranged, greatly reduce design, the time arranged, it is possible to adapt to the demands such as various transformation, enlarging；And, the control panel of mass-type foundation type can also be moved, and can carry out bulk migration and the allotment of automatically controlled screen cabinet between the similar power plant of each type of the same race；Finally, electric control function row screen cabinet can be the most unit prefabricated, completes wiring and test, greatly reduces wiring error rate, and shorten the on-the-spot engineering time, also shorten the construction period.
The present invention can further particularly as follows:
Detachable casing is that light metal composite is made.
In order to realize casing can integral hoisting, movement and transport, the weight of casing self wants light, and structure is eager to excel.
Described detachable casing also includes four root posts and beam, and four edges of every face wall body are all connected on column and beam by fixing device, and described column and beam are hollow square pipe structure.
Column and beam are that column is the support member being perpendicular to ground for strengthening the support of the structure to casing, are used for connecting four sides body of wall, and beam is then the support member being parallel to ground, for the connection support of roof or floor and four sides body of wall.
In sum, an advantage of the invention is that it provides a kind of removable, can the integral device of assembly, modularity, body of wall removable box over all Integration type distribution control centre and installation method.By originally needed to provide fixed building object space with the fixed control panel installing electric control function row screen cabinet change into employing can transport, dismantle, assembled, the dismountable modularity of body of wall box over all Integration type control panel, install convenient, the suitability is strong, time saving and energy saving, greatly reduce wiring error rate, reduce building cost, shorten the construction period.
Accompanying drawing explanation
Fig. 1 show the planar structure schematic diagram of each modular tank in box over all Integration of the present invention type distribution control centre equipment.
Fig. 2 show the facade structures schematic diagram of each modular tank.
Fig. 3 show the splicing construction schematic diagram after body of wall is removed by described box over all Integration type distribution control centre equipment.
The attachment structure schematic diagram that Fig. 4 show between casing and casing.
Below in conjunction with the accompanying drawings the present invention is further elaborated.
Detailed description of the invention
Most preferred embodiment:
Referring to the drawings 1 and accompanying drawing 2, plant gas modularity box over all Integration type distribution control centre equipment, it is made up of a plurality of modular cabinet, each modular cabinet includes detachable casing and electric control function row screen cabinet 1, described detachable casing includes four sides body of wall 2, roof 3, floor 4, four root posts 5, four back timbers 6 and four foundation beams 7, four root posts 5, four back timbers 6 and four foundation beams 7 constitute the square frame of a cuboid, roof 3 and floor 4 are connected on back timber 6 and bottom girder 7, body of wall 2 is then connected respectively to the column 5 of correspondence by its four edges on four sides, on back timber 6 and bottom girder 7.Four root posts 5 are supported on the foundation of civil work 19 that power plant is on-the-spot；Described column 5, back timber 6 and bottom girder 7 is hollow square pipe structure.As shown in Figure 4, column 5, back timber 6 and bottom girder 7 and four sides body of wall 2, with bolts between floor and roof, by arranging bolt fastening structure (connecting plate 16, bolt 17) realize at beam, intercolumniation.
It is provided with door 8 on a wherein body of wall in body of wall 2 on four sides and window 9, door and window can also be separately positioned on different bodies of wall, and at least air conditioner support 18 and ventilation shaft are installed on a body of wall.Illuminator 10 is installed on roof 3；In floor 4, (lower section of casing) leaves cable laying hole 11 and crane span structure 12.It is provided with joint hinge 13 on roof 3, jack chassis is installed below floor 4.It is aisle and operation maintenance space 15 between electric control function row screen cabinet 1 and four sides body of wall 2.
The installation method of described box over all Integration type distribution control centre equipment, referring to the drawings 3 and accompanying drawing 4, comprise the steps:
1, according to plant gas each main frame type and the feature of main building, by function and demand etc., automatically controlled screen cabinet is carried out segmentation, point row divide, and design multiple different but that function is the most single and fixing electric control function row screen cabinet (such as combustion engine MCC row, combustion engine security personnel row, combustion engine thermal control row, combustion engine direct current row etc.).
2, each electric control function row size is contrasted, filter out the most general several function row size, then each function row carry out split combination etc. optimize, the size of each electric control function row after optimizing can be tried one's best close to the several general function row size filtered out, further according to this general utility functions row size and the requirement of operation maintenance, design and each electric control function can be equipped into and meet personnel's turnover and the modulesization automatically controlled container body size of operation maintenance.Each modular tank height dimension should unify so that on-site consolidation; but modular tank length and width size can be divided into 1-3 kind; specifically can control the modes such as protection integration according to distribution, control protection or distribution divide so that electronic-control box modularity is so that purchasing and accelerating to produce.
3, in the factory, electric control function row screen cabinet is arranged in detachable casing, and completes circuit installation cabinet within of the electric control function row screen, and the wiring between unit screen cabinet and test；
4, by the joint hinge on roof, the detachable casing of mounted entirety is transferred on means of transport, and by this means of transport, overall detachable casing is transported the erecting bed of plant gas；
5, according to the concrete landform of the erecting bed of plant gas, the arrangement of design control panel, and arrange detachable casing according to arrangement, for the detachable casing by next-door neighbour, remove its most overlapping body of wall, and carry out seam preventing water leakage measure, get through the space of two detachable casings, by connecting elements, two detachable casings are fixed together simultaneously；Reservation is needed for the most overlapping body of wall, can only remove a wherein body of wall, keep wherein required unitary space, as Fig. 3 is numbered the control panel of 20；
6, reserve cable laying hole, crane span structure and pipe connecting structure according to detachable casing and carry out joint connection in site and wiring, complete to install.
Thus, the structure of the present invention and the feature of installation method are: each casing uses modularized design, and inside is also equipped with the systems such as ventilation, air-conditioning, illumination, ground connection, cable laying in addition to installing electric control function row；Cable laying hole and crane span structure is left to facilitate cable laying below casing；Crane span structure both can install in factory and also can install at the scene with the delivery of casing entirety.It is designed with aisle in electric control function row surrounding in casing or leaves and safeguard that space is to facilitate operation and to safeguard；It is designed with attachment structure between casing (to include ventilating, ground connection, cable laying system all has attachment structure), can be spliced into mutually variously-shaped (such as " L " shape in factory or power plant scene, " u "-shaped etc.), sizes, big casing that is that possess multiple electric control function and that have inner space and aisle is to adapt to on-the-spot Ground arrangement requirement, casing surrounding body of wall is designed to dismountable, splice with bolts, by at beam, intercolumniation arranges bolt fastening structure (connecting plate, bolt hole) realize, can be in the convenient dismounting of factory or power plant scene or installation, to facilitate the space and aisle adjusted between electric control function row；Casing energy antidetonation and weather proof, it is ensured that inner facility and personnel are not by erosion by wind and rain, it is adaptable to outdoor installation；The lightweight composite materials such as casing metal are made, lightweight, structure is strong, be arranged over joint hinge, lower section is provided with jack chassis, energy integral hoisting, jacking and movement, can individually overall (containing all systems of casing and inside) transport to on-the-spot and be arranged on outdoor foundation of civil work, not the used time also can from the basis of pull down；Casing uses the complete processing of factory prefabricated, prefabricated rear load function row and relevant system, and completes to shield wiring and relevant test between cabinet in factory；Power plant scene has only needed the line between case in-vivo device and power plant's field apparatus and test, substantially reduces the design and installation time.
In conventional design, plant gas automatically controlled screen cabinet is all arranged in building, and each power plant will redesign according to field condition, and to carry out wiring and debugging at the scene after screen cabinet installation, and this way takes time and effort expense money, is not preferable method.Prefabricated can shorten the time in view of batch production, reduce mistake, therefore the present invention propose innovatively to use prefabrication, plant gas can whole Transporting, and modular small box electronic management system removable by each body of wall is spliced, the over all Integration molding box formula distribution control centre that adapts to site contour change.Purchase for convenience and accelerate to produce, propose according to function row modularized design thinking innovatively, being not only constantly shrinking but also facilitate transport；In order to adapt to site contour, propose to use assembling in situ type the most innovatively；On-the-spot space and the aisle, the most innovatively proposition of adjusting uses body of wall removable for convenience；Overall plan is simple, the advantage with time saving and energy saving province money.In conjunction with the installation of plant gas automatically controlled screen cabinet, the construction of wiring, utilize between modularized design, batch production prefabricated box, casing can assembled, casing surrounding body of wall is removable, can the multinomial technical scheme such as laminated multi-layer to solve box distribution control centre and purchase, produce, to transport and the series of problems such as in-site installation, adjustment, not only meet transport, meet site contour layout and the on-the-spot requirement adjusting space, decrease site operation workload and mistake simultaneously, time saving and energy saving, and greatly reduce construction cost, reduce construction cost.
The not described part of the present invention is same as the prior art.
Claims (4)
1. plant gas modularity box over all Integration type distribution control centre equipment, it is characterized in that, it is made up of a plurality of modular cabinet, each modular cabinet includes detachable casing and electric control function row screen cabinet, described detachable casing includes four sides body of wall, roof and floor, described four sides body of wall, roof and floor are provided with detachable connecting device in connection, door, window it is provided with on four sides on body of wall, and air conditioner support and ventilation shaft are installed, cable laying hole and crane span structure are distributed in floor；Electric control function row screen cabinet is fixedly installed in floor, it is positioned at the relatively centre position of detachable casing, it is aisle and operation maintenance space between electric control function row screen cabinet and four sides body of wall, joint hinge it is provided with on roof, jack chassis is installed below floor, detachable casing is provided with pipe connecting structure；Being fixed together by two detachable casings by connecting elements, modular cabinet can arrange and splice according to actual landform and condition at power plant scene.
Plant gas modularity the most according to claim 1 box over all Integration type distribution control centre equipment, it is characterised in that detachable casing is that light metal composite is made.
Plant gas modularity the most according to claim 1 box over all Integration type distribution control centre equipment, it is characterized in that, described detachable casing also includes four root posts and beam, four edges of every face wall body are all connected on column and beam by fixing device, and described column and beam are hollow square pipe structure.
4. the installation method of plant gas modularity box over all Integration type distribution control centre equipment, it is characterised in that comprise the steps:
According to plant gas each main frame type, automatically controlled screen cabinet is carried out segmentation, point row division according to function and demand, it is thus achieved that multiple function singlenesses and the design data of fixing electric control function row screen cabinet；
Design data according to electric control function row screen cabinet obtain the size of detachable casing, and the height dimension of each electric control function row screen detachable casing corresponding to cabinet is consistent, and meets transportation requirement；
In the factory, electric control function row screen cabinet is arranged in detachable casing, and complete electric control function row screen circuit cabinet within and install, and the wiring between unit screen cabinet and test, it is thus achieved that plant gas modularity box over all Integration type distribution control centre equipment as claimed in claim 1；
By the joint hinge on roof, the detachable casing of mounted entirety is transferred on means of transport, and by this means of transport, overall detachable casing is transported the erecting bed of plant gas；
The concrete landform of the erecting bed according to plant gas, the arrangement of design control panel, and arrange detachable casing according to arrangement, for the detachable casing by next-door neighbour, remove its most overlapping body of wall, get through the space of two detachable casings, by connecting elements, two detachable casings are fixed together simultaneously；
Reserve cable laying hole, crane span structure and pipe connecting structure according to detachable casing and carry out field connection, complete to install.
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| CN104659658A (en) * | 2014-12-08 | 2015-05-27 | 苏州工业园区设计研究院股份有限公司 | Roof distribution room |
| CN106451169B (en) * | 2016-10-27 | 2018-10-30 | 冯若强 | A kind of box module prefabricated substation and its installation method |
| CN111441621A (en) * | 2020-05-11 | 2020-07-24 | 上海森松制药设备工程有限公司 | Modularization factory building |
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| JP5110652B2 (en) * | 2008-06-19 | 2012-12-26 | 株式会社Ｉｈｉインフラ建設 | Concrete foundation laying equipment for distribution substation equipment and foundation laying method for distribution substation equipment |
| CN201297049Y (en) * | 2008-11-10 | 2009-08-26 | 宁波华通电器集团股份有限公司 | Convenient hoisting structure for preassembled box-type transformer substation |
| CN203594248U (en) * | 2013-11-18 | 2014-05-14 | 何广飞 | Box type combined electric station building |
| CN103628710B (en) * | 2013-11-29 | 2015-12-09 | 北京金自能源科技发展有限公司 | A kind of portable detachable box-type medium-voltage frequency conversion chamber |
| CN204060065U (en) * | 2014-08-22 | 2014-12-31 | 福建省电力勘测设计院 | Plant gas modularization box type integral integrated-type control panel |
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Address after: 350003 Gulou District, Fujian, Fuzhou No. 54 Road, No. 268 Patentee after: China Electric Power Construction Group Fujian electric survey and Design Institute Co., Ltd. Address before: 350003 Gulou District, Fujian, Fuzhou No. 54 Road, No. 268 Patentee before: Fujian Electric Power Survey and Design Institute |