CN104153048B - Carding machine - Google Patents
Carding machine Download PDFInfo
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- CN104153048B CN104153048B CN201410382753.3A CN201410382753A CN104153048B CN 104153048 B CN104153048 B CN 104153048B CN 201410382753 A CN201410382753 A CN 201410382753A CN 104153048 B CN104153048 B CN 104153048B
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- shredding
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- stripper roller
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Abstract
The invention discloses a kind of carding machine, the carding machine includes intake mechanism, carding mechanism, stripping mechanism and slivering machine, carding mechanism includes a breast cylinder and a main cylinder, at least three pairs breast cylinder work and stripper roller group are set above breast cylinder, each pair breast cylinder to work and include a breast cylinder working roll and a breast cylinder stripper roller with stripper roller group, removable cover combing area is provided with directly over main cylinder, back stationary plate combing area is provided with main cylinder back upper place, the securing cover plate combing area before main cylinder front upper place is provided with, and then one doffer is set in front of main cylinder；At breast cylinder rear, one pre- shredding cylinder is set, one transferring roller is set between the pre- shredding cylinder and breast cylinder, a pair pre- shredding work and stripper roller group are set above pre- shredding cylinder, and this pair of pre- shredding work includes a pre- shredding working roll and a pre- shredding stripper roller with stripper roller group.The carding machine that the present invention is addressed substantially is reduced to fibre damage degree.
Description
Technical field
The invention belongs to field of textile machinery, and in particular to a kind of carding machine.
Background technology
Carding machine is, the raw material carding assembly single-fiber state after with hair, to constitute reticular fibre thin layer, then assemble
The carding equipment of ribbon.Notification number discloses a kind of sheep's wool semi-worsted spinning carding machine for the patent of invention of CN101372769B, wraps
Intake mechanism, carding mechanism, stripping mechanism and coiler mechanism are included, carding mechanism includes a breast cylinder and a main cylinder, chest
Cylinder is located at main cylinder rear, and a transferring roller is set between breast cylinder and main cylinder, and at least three pairs are set on breast cylinder
Work and stripper roller group, to ensure the normal carding effect of breast cylinder, wherein, each pair work includes a job with stripper roller group
Roller and a stripper roller, set rotating plate comb unit above main cylinder.The carding machine of this kind of structure, although breast cylinder and
Main cylinder has relatively good carding effect to wool, but the wool fiber of initial feeding is not made in order in a jumble, and egagropilus compared with
Greatly.If directly carrying out combing to wool by breast cylinder and main cylinder, will certainly increase to fibre damage, length damage can be high
Up to 3mm.
The content of the invention
For the fiber easy damaged defect of sheep's wool semi-worsted spinning carding machine generally existing in the prior art, the present invention proposes one
Carding machine is planted, its technical scheme is as follows：
Carding machine, including intake mechanism, carding mechanism, stripping mechanism and slivering machine, wherein, intake mechanism, carding machine
Structure, stripping mechanism and slivering machine are arranged by rear direction front order；The carding mechanism includes breast cylinder, a main tin
Woods and a doffer, and then positioned at the rear of doffer, breast cylinder is located at the rear of main cylinder to main cylinder, in breast cylinder and main tin
One transferring roller is set between woods；At least three pairs breast cylinder work and stripper roller group, each pair breast cylinder are set above breast cylinder
Work includes a breast cylinder working roll and a breast cylinder stripper roller with stripper roller group；Removable cover is provided with directly over main cylinder
Plate combing area, back stationary plate combing area is provided with main cylinder back upper place, the securing cover plate combing before main cylinder front upper place is provided with
Area；One pre- shredding cylinder is set at breast cylinder rear, a transferring roller is set between the pre- shredding cylinder and breast cylinder, pre-
Shredding cylinder top sets a pair pre- shredding work and stripper roller group, and this pair of pre- shredding work is opened in advance with stripper roller group including one
Loose working roll and a pre- shredding stripper roller, feeding part is provided with pre- shredding cylinder rear, and the feeding part is included on a pair
Feeding roller and a pair lower feeding rollers, a clearer is set in upper feeding roller front upper place；Pre- shredding cylinder, breast cylinder and main cylinder
Roll neck R sizes there is following relation：RPre- shredding cylinder<RBreast cylinder<RMain cylinder, pre- shredding cylinder, breast cylinder are big with the linear velocity V of main cylinder
It is small to there is following relation：VPre- shredding cylinder<VBreast cylinder<VMain cylinder。
Further, roll neck, the roller of breast cylinder stripper roller of the roll neck of the pre- shredding stripper roller less than pre- shredding working roll
Less than the roll neck of breast cylinder working roll, and the ratio between the pre- shredding stripper roller and the roll neck of pre- shredding working roll are more than breast cylinder in footpath
The ratio between roll neck of stripper roller and breast cylinder working roll.
Further, the flat curtain of the intake mechanism, including bottom, oblique curtain, equal hair roller, stripper roller and volume box, equal hair roller are set
In the backside top of oblique curtain, stripper roller is arranged on the front side top of oblique curtain, and volume box is located at stripper roller lower section；Inside volume box
Photoelectric control switch is provided with, a pair of wool press rollers and the flat curtain of conveying is provided with volume box bottom, after wool press roller is located at the flat curtain of conveying
Portion top；Convey the rear that and then flat curtain is located at feeding part.
Further, the stripping mechanism is three roller stripping mechanisms, and the three roller strippings mechanism is located at the front of doffer.
Further, the can coiler is single-station or automatic three-position creeling can coiler.
One of innovative point of the invention：
A pre- shredding cylinder is set up at the rear of breast cylinder, and for the pre- shredding cylinder configures a pair pre- shredding cylinders
Work and stripper roller group, by pre- shredding cylinder by masses of fibres preliminary exposition into fritter fiber, beneficial to combing below, further
Reduce and damage.Further, since there is the trend for gradually increasing, and linear speed with the roll neck of main cylinder in pre- shredding cylinder, breast cylinder
Degree also by gradually accelerating slowly, than successively pulled open by the speed between above three cylinder, and flexible combing, combing effect can be formed to fiber
Fruit is more preferably.By it is demonstrated experimentally that carding machine in the present invention, the damage to fibre length can be reduced within 2mm.
The two of innovative point of the invention：
By rationally controlling the ratio between pre- shredding stripper roller and roll neck of pre- shredding working roll, the damage to fiber is further reduced
Wound.
Brief description of the drawings
Fig. 1 is the structural scheme of mechanism of carding machine in the present invention.
Specific embodiment
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings：
With reference to shown in Fig. 1, carding machine, including intake mechanism 1, carding mechanism 2, stripping mechanism 3 and slivering machine 4, wherein,
Intake mechanism 1, carding mechanism 2, stripping mechanism 3 and slivering machine 4 are arranged by rear direction front order.
Intake mechanism 1, including the flat curtain 101 in bottom, oblique curtain 102, equal hair roller 103, stripper roller 104 and volume box 105, equal hair roller
103 backside tops for being arranged on oblique curtain 102, stripper roller 104 is arranged on the front side top of oblique curtain 102, and volume box 105 is located at stripping hair
The lower section of roller 104；Photoelectric control switch 106 is provided with inside volume box, a pair of wool press rollers 107 and conveying are provided with volume box bottom
Flat curtain 108, wool press roller 107 is located at the rear upper of the flat curtain 108 of conveying.
Carding mechanism 2, including a breast cylinder 201 and a main cylinder 202, after breast cylinder 201 is located at main cylinder 202
Side, sets a transferring roller 203 between breast cylinder 201 and main cylinder 202.In the top of breast cylinder 201, at least three pairs chests are set
Cylinder works and stripper roller group, for example, can be 3 pairs or 5 pairs, and the work of each pair breast cylinder includes a breast cylinder with stripper roller group
Working roll and a breast cylinder stripper roller, such as breast cylinder working roll 204 and breast cylinder stripper roller 205.At least three pairs chests are set
Cylinder works, it is ensured that breast cylinder 201 has a preferable carding effect to fiber.
Removable cover combing area 206 is provided with the top of main cylinder 202, back stationary plate is provided with the back upper place of main cylinder 202
Combing area 207, the securing cover plate combing area 208 before the front upper place of main cylinder 202 is provided with, in the front of main cylinder 202 and then main tin
Woods 202 sets a doffer 213.Main cylinder 202 is using the purpose of cover plate combing, breast cylinder 201 fiber is carried out compared with
On the premise of good combing, more careful combing is carried out to fiber, and remove part short flannel and impurity.
A pre- shredding cylinder 209 is provided with the rear of breast cylinder 201, is set between the pre- shredding cylinder 209 and breast cylinder 201
A transferring roller 210 is put, a pair pre- shredding work and stripper roller group, this pair of pre- shredding work are set in the top of pre- shredding cylinder 209
Make to include a pre- shredding working roll 211 and a pre- shredding stripper roller 212, the effect of pre- shredding cylinder 209 with stripper roller group
Mainly pre- opening fiber, it is fritter to be opened by bulk, beneficial to shredding combing below.
Additionally, also there is following relation with the roll neck R sizes of main cylinder 202 in the pre- shredding cylinder 209, breast cylinder 201：
RPre- shredding cylinder<RBreast cylinder<RMain cylinder, there is following relation with the linear velocity V sizes of main cylinder 202 in pre- shredding cylinder 209, breast cylinder 201：
VPre- shredding cylinder<VBreast cylinder<VMain cylinder.Pulled open than successively by by pre- shredding cylinder 209, the speed between breast cylinder 201 and main cylinder 202,
Flexible combing can be formed to fiber, carding effect is more preferable.
Additionally, by rationally designing the ratio between pre- shredding stripper roller 212 and roll neck of pre- shredding working roll 211, coming further
Improve damage of the pre- shredding cylinder 209 to fiber.The present invention takes the think of of appropriate increase stripper roller and the ratio between the roll neck of working roll
Pre- shredding work and stripper roller group are designed in road, and the damage to fiber is reduced by reducing the combing degree to fiber.According to
This thinking, the present invention is designed pre- shredding stripper roller 212 as follows with pre- shredding working roll 211：
Roll neck, the roll neck of breast cylinder stripper roller 205 of the roll neck of pre- shredding stripper roller 212 less than pre- shredding working roll 211
Less than the roll neck of breast cylinder working roll 204, and the ratio between pre- shredding stripper roller 212 and the roll neck of pre- shredding working roll 211 are more than chest
The ratio between roll neck of cylinder stripper roller 205 and breast cylinder working roll 204.
Feeding part 214 is provided with the pre- rear of shredding cylinder 209, after the feeding part includes a pair preceding feeding rollers and a pair
Feeding roller, a clearer 215 is set in preceding feeding roller front upper place.
Stripping mechanism 3 is three roller stripping mechanisms, and the three roller strippings mechanism is located at the front of doffer 213, in three rollers
There is leather ring cotton guide mechanism in stripping mechanism front.
Can coiler 4 is single-station or automatic three-position creeling can coiler (can coiler 4 is using single-station form in Fig. 1).
Certainly, described above is only presently preferred embodiments of the present invention, and the present invention is not limited to enumerate above-described embodiment, should
When explanation, any those of ordinary skill in the art are all equivalent substitutes for being made, bright under the teaching of this specification
Aobvious variant, all falls within the essential scope of this specification, ought to be subject to protection of the invention.
Claims (1)
1. carding machine, including intake mechanism, carding mechanism, stripping mechanism and slivering machine, wherein, intake mechanism, carding mechanism,
Stripping mechanism and slivering machine are arranged by rear direction front order；Characterized in that, the intake mechanism, including the flat curtain in bottom, tiltedly
Curtain, equal hair roller, stripper roller and volume box, equal hair roller are arranged on the backside top of oblique curtain, and stripper roller is arranged on the front side top of oblique curtain
Portion, volume box is located at stripper roller lower section；Photoelectric control switch is provided with inside volume box, a pair of dabbings are provided with volume box bottom
Roller and the flat curtain of conveying, wool press roller are located at the rear upper of the flat curtain of conveying；Convey the rear that and then flat curtain is located at feeding part；Institute
Stating carding mechanism includes breast cylinder, a main cylinder and a doffer, and main cylinder is and then positioned at the rear of doffer, chest tin
The quality of stand sets a transferring roller in the rear of main cylinder between breast cylinder and main cylinder；At least three are set above breast cylinder
To breast cylinder work and stripper roller group, the work of each pair breast cylinder includes a breast cylinder working roll and a chest tin with stripper roller group
Woods stripper roller；Removable cover combing area is provided with directly over main cylinder, back stationary plate combing area is provided with main cylinder back upper place,
The securing cover plate combing area before main cylinder front upper place is provided with；At breast cylinder rear, one pre- shredding cylinder, the pre- shredding tin are set
One transferring roller is set between woods and breast cylinder, a pair pre- shredding work and stripper roller group are set above pre- shredding cylinder, should
One pre- shredding working roll and a pre- shredding stripper roller are included to pre- shredding work and stripper roller group, at pre- shredding cylinder rear
Feeding part is provided with, the feeding part includes feeding roller and a pair lower feeding rollers on a pair, and one is set in upper feeding roller front upper place
Individual clearer；There is following relation with the roll neck R sizes of main cylinder in pre- shredding cylinder, breast cylinder：RPre- shredding cylinder<RBreast cylinder<RMain cylinder, in advance
There is following relation with the linear velocity V sizes of main cylinder in shredding cylinder, breast cylinder：VPre- shredding cylinder<VBreast cylinder<VMain cylinder；The pre- shredding
The roll neck of stripper roller is less than the roll neck of the roll neck of pre- shredding working roll, the roll neck of breast cylinder stripper roller less than breast cylinder working roll,
And the ratio between the pre- shredding stripper roller and the roll neck of pre- shredding working roll are more than breast cylinder stripper roller and the roller of breast cylinder working roll
The ratio between footpath；Stripping mechanism is three roller stripping mechanisms, and the three roller strippings mechanism is located at the front of doffer；Can coiler is single-station
Or automatic three-position creeling can coiler；Damage of the carding machine to fibre length is reduced within 2mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410382753.3A CN104153048B (en) | 2014-08-06 | 2014-08-06 | Carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410382753.3A CN104153048B (en) | 2014-08-06 | 2014-08-06 | Carding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104153048A CN104153048A (en) | 2014-11-19 |
| CN104153048B true CN104153048B (en) | 2017-05-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410382753.3A Active CN104153048B (en) | 2014-08-06 | 2014-08-06 | Carding machine |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105696120B (en) * | 2016-04-11 | 2018-02-02 | 安徽找宝纺织科技有限公司 | A kind of wool burring device and its production technology |
| CN105780204B (en) * | 2016-05-03 | 2017-04-26 | 王宇轩 | Carding device |
| CN107326479A (en) * | 2017-09-01 | 2017-11-07 | 青岛东佳纺机（集团）有限公司 | A kind of two-region cover plate bast fibre spinning carding machine |
| CN107385574A (en) * | 2017-09-01 | 2017-11-24 | 青岛东佳纺机（集团）有限公司 | A kind of wool spinning for automatically controlling feeding combs system |
| CN110424072B (en) * | 2019-08-27 | 2024-06-11 | 青岛东佳纺机（集团）有限公司 | Complete equipment for automatically mixing, opening and carding multicomponent fibers |
| CN113235191A (en) * | 2021-04-27 | 2021-08-10 | 武汉纺织大学 | Intelligent combination machine |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1286580B1 (en) * | 1996-03-25 | 1998-07-15 | Marcello Giuliani | A CARD FOR TEXTILE FIBERS WITH SERIES COOPERATING DRUM DRUMS |
| CN2557539Y (en) * | 2002-04-17 | 2003-06-25 | 青岛胶南东佳纺机集团有限公司 | Special fiber carding machine |
| CN200974877Y (en) * | 2006-10-19 | 2007-11-14 | 青岛东佳纺机（集团）有限公司 | Novel cashmere carding machine |
| CN101372769B (en) * | 2008-10-06 | 2010-12-29 | 青岛东佳纺机（集团）有限公司 | Sheep's wool semi-worsted spinning carding machine |
| CN101709521B (en) * | 2009-10-30 | 2012-09-05 | 青岛东佳纺机（集团）有限公司 | Novel semi-spinning specialized equipment |
| CN202466004U (en) * | 2012-03-07 | 2012-10-03 | 青岛东佳纺机（集团）有限公司 | Acrylic fibers carding machine |
| CN203346537U (en) * | 2013-06-09 | 2013-12-18 | 青岛东佳纺机（集团）有限公司 | Non-woven cloth carding machine used for weaving degreasing cotton |
| CN204039573U (en) * | 2014-08-06 | 2014-12-24 | 青岛东佳纺机（集团）有限公司 | Novel carding machine |
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2014
- 2014-08-06 CN CN201410382753.3A patent/CN104153048B/en active Active
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