CN104152589A - Ammonium carbonate salt-based cane sugar juice clarifying, decolouring and decontaminating method - Google Patents

Ammonium carbonate salt-based cane sugar juice clarifying, decolouring and decontaminating method Download PDF

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Publication number
CN104152589A
CN104152589A CN201310172708.0A CN201310172708A CN104152589A CN 104152589 A CN104152589 A CN 104152589A CN 201310172708 A CN201310172708 A CN 201310172708A CN 104152589 A CN104152589 A CN 104152589A
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ammonium carbonate
syrup
decolorize
removal
sugar juice
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CN104152589B (en
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李利军
李彦青
黄永春
李青松
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Guangdong Gaohang Intellectual Property Operation Co ltd
Shanghai Zhongdao Sugar Industry Ltd By Share Ltd
Guangxi University of Science and Technology
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Guangxi University of Science and Technology
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Abstract

The invention relates to an ammonium carbonate salt-based cane sugar juice clarifying, decolouring and decontaminating method including the following steps: adding a proper amount of calcium hydroxide emulsion or calcium oxide emulsion and ammonium carbonate salt into sugar juice, fully mixing for reaction for 0 to 45 minutes; heating the sugar juice to 50 to 100 DEG C to remove ammonia produced by the reaction, regulating the sugar juice pH value to 7.0-7.5; continuing heating up to 70 to 100 DEG C, adding 1-15ppm of polyacrylamide flocculant for flocculating settling, and separating settled flocculate to obtain clarified, decoloured and decontaminated sugar juice. The ammonium carbonate salt is ammonium carbonate, ammonium hydrogen carbonate, crystal water-containing ammonium carbonate, or crystal water-containing ammonium hydrogen carbonate; and the sugar juice is mixed cane sugar juice, clear juice or syrup, or a brown granulated sugar redissolution solution; the ammonium carbonate salt (ammonium carbonate or ammonium hydrogen carbonate) is used for substitution of carbon dioxide gas for reacting with lime emulsion to produce calcium carbonate particles precipitate, the decontaminating method is used for clarifying, decolouring and decontaminating the sugar juice, and the clarifying, decolouring and decontaminating effect is good.

Description

A kind of method of the sugarcane juice clarify and decolorize removal of impurities based on ammonium carbonate salts
Technical field
The present invention relates to a kind of method of the sugarcane juice clarify and decolorize removal of impurities based on ammonium carbonate salts.
Background technology
Carbonatation process sugar refining technology is that the carbon dioxide from limestone kiln or boiler flue is passed in the sugarcane juice (or syrup) of pre-ash and reacted, obtain newborn precipitation of calcium carbonate, the impurity such as pigment in newborn precipitation of calcium carbonate particle absorption syrup, then add flocculant aid to carry out flocculating settling.The effect of the clarify and decolorize removal of impurities of carbon method sugar refining technology is better than sulfurous method, as high in the sugar part rate of recovery, white sugar product colour is low, residual low, the commerieal sugar of sulphur is stored nondiscoloration etc.But carbonatation process technique is still difficult to promote, and domestic only minority sugar refinery is used at present.Mainly because carbonatation process technique need to consume a large amount of unslaked lime and carbon dioxide, alkaline mud amount is large and contaminate environment; In addition CO, 2as the not high (CO in the carbon method full charge process of sugar refinery of utilization of carbon source rate 2specific absorption only has 60% left and right), CO 2the problems such as gas reacts with lime slurry slowly, technical process long (if any twice carbonic acid gas full charge technique), and Technology is strong, therefore, carbon method technique is necessary to improve.
Brown sugar (Saccharum Sinensis Roxb.) is the latter end crystallized product in cane sugar manufacture technique.Brown sugar (Saccharum Sinensis Roxb.) because of foreign matter content and colour high, be not received by the market, each sugar enterprise generally heavily boils brown sugar (Saccharum Sinensis Roxb.) back dissolving or interplants, to reduce or not produce brown sugar (Saccharum Sinensis Roxb.).But due to brown sugar (Saccharum Sinensis Roxb.) solution non-sugar ingredient content and colour higher, the direct back dissolving of brown sugar (Saccharum Sinensis Roxb.) is heavily boiled or interplants, and affects that the quality of white sugar, particularly colour are higher even to exceed standard.Therefore, decolouring impurity removing technology heavily boils or interplants that to produce white sugar most important to red sand back dissolving.Because the pigment in brown sugar (Saccharum Sinensis Roxb.) is mainly the polymer colored substance producing in carbohydrate decomposition and boiling-off process, be dark brown to brown color.The crystal rate of transform of caramel colorant and melanoidin pigment is very high, more much bigger than the pigment of sugarcane juice itself (plant pigments) on the impact of commerieal sugar colour, so the clarify and decolorize of brown sugar (Saccharum Sinensis Roxb.) back dissolving solution has become current sugaring circle Research Challenges.
Relevant sugar juice decoloring technology, sugaring worker in countries in the world has carried out a large amount of research, the methods such as the finings of ion-exchange, macroporous resin adsorption, membrane sepn, super freezing and crystallizing, biological enzyme and inorganic-organic hybrid type and clarification process thereof have successively been proposed, but cost is high, technical strong, in China, not yet can apply.At present, the main technique of using is the auxiliary processes such as sulfitation process craft, carbonatation process technique and phosphorus are floating, secondary sulphur floats.
Therefore, the clarification process that exploitation clarify and decolorize is effective, adult is low, easy and simple to handle, has great importance to the development of China's sugar refining technology.
Summary of the invention
The technical problem to be solved in the present invention is: a kind of method that sugarcane juice clarify and decolorize removal of impurities based on ammonium carbonate salts is provided, the method ammonium carbonate salts and milk of lime reaction generate calcium carbonate solids precipitation, newly-generated calcium carbonate granule is positively charged, can adsorb the non-sugar ingredients such as pigment in liquid glucose, thereby reach the object of clarify and decolorize removal of impurities, the method clarification process is simple, be easy to control, and clarify and decolorize removal of impurities effective solved above-mentioned problems of the prior art.
The technical scheme solving the problems of the technologies described above is: a kind of method of the sugarcane juice clarify and decolorize removal of impurities based on ammonium carbonate salts, comprises the following steps:
A, by 100mL syrup, add 0.4-1.5g calcium hydroxide or 0.3-1.14g calcium oxide, 100mL syrup adds 0.5-1.8g ammonium carbonate salts meter, in syrup, add calcium hydroxide emulsion or calcium oxide emulsion and ammonium carbonate salts, abundant hybrid reaction 0-45 minute, described ammonium carbonate salts is volatile salt, bicarbonate of ammonia or volatile salt, the bicarbonate of ammonia that contains crystal water; Described syrup is Cane Mixed Juice, clear juice, syrup or brown sugar (Saccharum Sinensis Roxb.) back dissolving solution;
B, syrup is heated to the 50-100 ℃ of ammonia generating except dereaction again, regulating syrup pH value is 7.0-7.5;
C, continue to be warming up to 70-100 ℃, add polyacrylamide flocculant 1-15ppm to carry out flocculating settling, after the throw out of separate and subside, obtain the syrup after clarify and decolorize removal of impurities.
Further technical scheme of the present invention is: in step B, with phosphoric acid, sulfurous acid or to pass in sulfur dioxide gas, carbon dioxide and regulate syrup pH value be 7.0-7.5.
The mass concentration of described calcium hydroxide emulsion or calcium oxide emulsion is 5-15%.
Described brown sugar (Saccharum Sinensis Roxb.) back dissolving strength of solution is 5~30wt%.
In steps A, the hybrid reaction time is 15-30 minute.
The present invention makes carbon source with ammonium carbonate salts, utilizes ammonium carbonate salts (volatile salt or bicarbonate of ammonia) to substitute carbon dioxide, reacts and generates calcium carbonate solids precipitation, for syrup clarification, decolouring, removal of impurities with lime slurry.Newly-generated calcium carbonate granule is positively charged, can adsorb the non-sugar ingredients such as pigment in liquid glucose, thereby reaches the object of clarify and decolorize removal of impurities.Reaction equation is as follows:
Ca(OH) 2+(NH 4) 2CO 3→CaSO 3↓+2NH 3↑+2H 2O
Ca(OH) 2+NH 4HCO 3→CaSO 3↓+NH 3↑+2H 2O
Volatile salt or bicarbonate of ammonia are common nitrogenous fertilizer, and production technology is ripe, wide material sources.The inventive method proposes with volatile salt or bicarbonate of ammonia, as carbon source, react generate precipitation of calcium carbonate particle with lime slurry, for the juice liming removal of impurities of decolouring, has obtained desirable effect.Volatile salt or bicarbonate of ammonia react the ammonia generating with lime slurry, can from syrup, overflow by type of heating rear water and absorb as fertilizer sources, do not cause environmental pollution, also syrup are not had a negative impact.
Adopt method of the present invention and technique; compare with conventional carbon acid system sugar refining technology; the utilization ratio of carbon source is high; the speed of precipitation of calcium carbonate reaction is fast; calcium carbonate granule activity is high; adsorptivity ability to the non-sugar ingredients such as pigment in syrup is strong, clarify and decolorize removal of impurities effective, and the carbon source of using and the amount of lime of consumption and the filter mud of generation have largely and reduce simultaneously.The method clarification process is simple, be easy to control.
Below, in conjunction with the accompanying drawings and embodiments the technical characterictic of the method for a kind of sugarcane juice clarify and decolorize removal of impurities based on ammonium carbonate salts of the present invention is further described.
Accompanying drawing explanation
Fig. 1: process flow sheet of the present invention.
Embodiment
Embodiment 1: the clarify and decolorize removal of impurities to brown sugar (Saccharum Sinensis Roxb.) back dissolving solution.
Getting 100mL concentration is the brown sugar (Saccharum Sinensis Roxb.) back dissolving solution of 15wt%, adding 9mL mass concentration is 10% calcium hydroxide emulsion and the volatile salt of 1.1 grams, fully hybrid reaction is 15 minutes, be heated to for the first time (the ammonia used water of effusion absorbs) after 70 ℃ of ammonias except dereaction generation, add appropriate phosphoric acid solution (volume ratio of phosphoric acid and water is 1:1) to be neutralized to pH value to 7.0, heating for the second time continues to be warming up to after 100 ℃, add polyacrylamide flocculant 6ppm to carry out flocculating settling, after separated throw out, obtain the syrup after clarify and decolorize removal of impurities, percent of decolourization 52.9%.
Embodiment 2: the clarify and decolorize removal of impurities to Cane Mixed Juice.
Get the Cane Mixed Juice of 100mL, adding 10.33g mass concentration is 10% calcium oxide emulsion and 1.1 grams of volatile salts, fully hybrid reaction is 20 minutes, reheat to 70 ℃ of ammonias except dereaction generation, add appropriate phosphoric acid solution (volume ratio of phosphoric acid and water is 1:1) to be neutralized to pH value to 7.0, then be warmed up to after 100 ℃, add polyacrylamide flocculant 5ppm to carry out flocculating settling, after separated throw out, obtain the syrup after clarify and decolorize removal of impurities, percent of decolourization 32.09%.
Embodiment 3: the clarify and decolorize removal of impurities to brown sugar (Saccharum Sinensis Roxb.) back dissolving solution.
Getting 100mL concentration is the brown sugar (Saccharum Sinensis Roxb.) back dissolving solution of 15 wt %, adding 7.15g mass concentration is 10% calcium oxide emulsion and the volatile salt of 0.8 gram, fully hybrid reaction is 15 minutes, be heated to, after 70 ℃ of ammonias except dereaction generation, add appropriate phosphoric acid solution (volume ratio of phosphoric acid and water is 1:1) to be neutralized to pH value to 7.0, continue to be warming up to after 100 ℃, add polyacrylamide flocculant 4ppm to carry out flocculating settling, after separated throw out, obtain the syrup after clarify and decolorize removal of impurities, percent of decolourization 49.7%.
Embodiment 4: the clarify and decolorize removal of impurities to Cane Mixed Juice.
Get the Cane Mixed Juice of 100mL, adding 13mL mass concentration is 10% calcium hydroxide emulsion and 0.7 gram of volatile salt, fully hybrid reaction is 20 minutes, reheat to 70 ℃ of ammonias except dereaction generation, add appropriate phosphoric acid solution (volume ratio of phosphoric acid and water is 1:1) to be neutralized to pH value to 7.0, then be warmed up to after 100 ℃, add polyacrylamide flocculant 5ppm to carry out flocculating settling, after separated throw out, obtain the syrup after clarify and decolorize removal of impurities, percent of decolourization 61.7%.
Embodiment 5: the clarify and decolorize removal of impurities to brown sugar (Saccharum Sinensis Roxb.) back dissolving solution.
Getting 100mL concentration is the brown sugar (Saccharum Sinensis Roxb.) back dissolving solution of 15wt %, adding 11mL mass concentration is 10% calcium hydroxide emulsion and the volatile salt of 1.0 grams, fully hybrid reaction is 15 minutes, be heated to, after 70 ℃ of ammonias except dereaction generation, add appropriate phosphoric acid solution (volume ratio of phosphoric acid and water is 1:1) to be neutralized to pH value to 7.0, continue to be warming up to after 100 ℃, add polyacrylamide flocculant 5ppm to carry out flocculating settling, after separated throw out, obtain the syrup after clarify and decolorize removal of impurities, percent of decolourization 52.1%.
Embodiment 6: to clear clarification of juice decolouring removal of impurities.
Get the clear juice of 100mL, adding 5mL mass concentration is 10% calcium hydroxide emulsion and 0.5 gram of bicarbonate of ammonia, fully hybrid reaction is 30 minutes, be heated to, after 60 ℃ of ammonias except dereaction generation, add appropriate sulfurous acid solution (volume ratio of sulfurous acid and water is 1:1) to be neutralized to pH value to 7.0, continue to be warming up to after 90 ℃, add polyacrylamide flocculant 3ppm to carry out flocculating settling, after separated throw out, obtain the syrup after clarify and decolorize removal of impurities, percent of decolourization 35.8%.
Mass concentration described in the embodiment of the present invention is that the density of 10% calcium hydroxide emulsion is 1.05g/mL.
As a kind of conversion of various embodiments of the present invention, described ammonium carbonate salts, except adopting volatile salt and bicarbonate of ammonia, can also adopt volatile salt, bicarbonate of ammonia containing crystal water.Regulate syrup pH value except adopting phosphoric acid and sulfurous acid, can also pass in sulfur dioxide gas or carbon dioxide and regulate syrup pH value.
Various embodiments of the present invention all can be used for the clarify and decolorize removal of impurities of Cane Mixed Juice, clear juice, syrup or brown sugar (Saccharum Sinensis Roxb.) back dissolving solution.
The sugar refining technology that the sugarcane of take is raw material, makes white sugar, raw sugar etc. through extraction of the juice, peace and quiet, evaporation, crystallization, purging and the operation such as dry.Mixing juice of the present invention refers to the syrup that extraction of the juice operation makes, and described clear juice refers to the syrup that peace and quiet operation makes, and described syrup refers to the syrup that evaporization process makes.

Claims (5)

1. a method for the sugarcane juice clarify and decolorize removal of impurities based on ammonium carbonate salts, is characterized in that: comprise the following steps:
A, by 100mL syrup, add 0.4-1.5g calcium hydroxide or 0.3-1.14g calcium oxide, 100mL syrup adds 0.5-1.8g ammonium carbonate salts meter, in syrup, add calcium hydroxide emulsion or calcium oxide emulsion and ammonium carbonate salts, abundant hybrid reaction 0-45 minute, described ammonium carbonate salts is volatile salt, bicarbonate of ammonia or volatile salt, the bicarbonate of ammonia that contains crystal water; Described syrup is Cane Mixed Juice, clear juice, syrup or brown sugar (Saccharum Sinensis Roxb.) back dissolving solution;
B, syrup is heated to the 50-100 ℃ of ammonia generating except dereaction again, regulating syrup pH value is 7.0-7.5;
C, continue to be warming up to 70-100 ℃, add polyacrylamide flocculant 1-15ppm to carry out flocculating settling, after the throw out of separate and subside, obtain the syrup after clarify and decolorize removal of impurities.
2. the method for a kind of sugarcane juice clarify and decolorize removal of impurities based on ammonium carbonate salts according to claim 1, is characterized in that: in step B, with phosphoric acid, sulfurous acid or to pass in sulfur dioxide gas, carbon dioxide and regulate syrup pH value be 7.0-7.5.
3. the method for a kind of sugarcane juice clarify and decolorize removal of impurities based on ammonium carbonate salts according to claim 1 and 2, is characterized in that: the mass concentration of described calcium hydroxide emulsion or calcium oxide emulsion is 5-15%.
4. the method for a kind of sugarcane juice clarify and decolorize removal of impurities based on ammonium carbonate salts according to claim 1 and 2, is characterized in that: described brown sugar (Saccharum Sinensis Roxb.) back dissolving strength of solution is 5~30wt%.
5. the method for a kind of sugarcane juice clarify and decolorize removal of impurities based on ammonium carbonate salts according to claim 1 and 2, is characterized in that: in steps A, the hybrid reaction time is 15-30 minute.
CN201310172708.0A 2013-05-13 2013-05-13 A kind of sugarcane juice based on ammonium carbonate salts clarifies the method for decolouring remove impurity Expired - Fee Related CN104152589B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104673940A (en) * 2015-02-05 2015-06-03 佐源集团有限公司 Method for purifying endive sugar juice
CN105063244A (en) * 2015-08-07 2015-11-18 广西南宁派腾科技有限公司 Technology for decolorization and impurity removal of saccharum officinarum juice
CN105132593A (en) * 2015-09-18 2015-12-09 山东创利添加剂研发科技有限公司 Method for preparing crystalline fructose and crystal glucose from maize straw
CN109971892A (en) * 2019-04-30 2019-07-05 广东省生物工程研究所(广州甘蔗糖业研究所) A kind of sugar-cane juice is clarified without sulphur and desalination system and method

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CN101440412B (en) * 2008-12-29 2012-05-09 云南江磷集团股份有限公司 Composite phosphates sugar juice decoloring agent and preparation thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104673940A (en) * 2015-02-05 2015-06-03 佐源集团有限公司 Method for purifying endive sugar juice
CN105063244A (en) * 2015-08-07 2015-11-18 广西南宁派腾科技有限公司 Technology for decolorization and impurity removal of saccharum officinarum juice
CN105132593A (en) * 2015-09-18 2015-12-09 山东创利添加剂研发科技有限公司 Method for preparing crystalline fructose and crystal glucose from maize straw
CN109971892A (en) * 2019-04-30 2019-07-05 广东省生物工程研究所(广州甘蔗糖业研究所) A kind of sugar-cane juice is clarified without sulphur and desalination system and method

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