CN104150154A - Water-absorbent resin polymerization assembly line device - Google Patents
Water-absorbent resin polymerization assembly line device Download PDFInfo
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- CN104150154A CN104150154A CN201410396734.6A CN201410396734A CN104150154A CN 104150154 A CN104150154 A CN 104150154A CN 201410396734 A CN201410396734 A CN 201410396734A CN 104150154 A CN104150154 A CN 104150154A
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- water
- teflin tape
- absorbing resin
- roller
- motor
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Abstract
The invention discloses a water-absorbent resin polymerization assembly line device which comprises a rack arranged on idler wheels. The idler wheels move on a guide rail. The assembly line device is characterized in that the two ends of the rack are provided with a transmission roller and a guide roller respectively, a net band is arranged on the transmission roller in a sleeved mode, polytetrafluoroethylene bands are arranged on the guide roller and the transmission roller in a sleeved mode, and arranged outside the net band in a stacked mode, the two sides of the width of the polytetrafluoroethylene bands and the two ends of the rack are respectively and fixedly provided with pressing wheel mechanisms, and four pressing wheels are respectively pressed on the inner sides of the two sides of the width of the polytetrafluoroethylene bands and form band grooves with the depth of 80-100 mm; a motor drives the net band and the polytetrafluoroethylene bands to move synchronously to drive the guide roller to rotate, the rack is provided with a screw rod mechanism, a stirring mechanism is fixed on a nut, a screw rod rotates to drive the nut and the stirring mechanism to move along the guide rod, and stirring blades are arranged in the band grooves, move back and forth and stir polymerized water-absorbent resin. The assembly line device can effectively solve the problems that products are uneven in the polymerizing process and adhere to equipment, reduce waste of raw materials, and prevent leaked liquid from polluting the environment.
Description
Technical field
The present invention relates to new functional macromolecule material technical field, relate in particular to a kind of water-absorbing resin aggregated flow production line apparatus.
Background technology
Water-absorbing resin is a kind of new functional macromolecule material.It has the high absorbent function of the heavy hundreds of of absorptance self to several thousand times of water, and water retention property is good, becomes Aquagel once imbibition, even if pressurization is also difficult to water to separate.Super absorbent resin, with its high imbibition ability, high rate of liquid aspiration and high liquid-keeping property, is widely used in agricultural and gardening, medical, health, the application of building aspect etc.Make the greatly slightly change of this series products, miniaturization, comfortableization, brought Gospel.
Water-absorbing resin is nontoxic because super absorbent polymer has, to human body nonirritant, without side reaction, do not cause the features such as blood clotting, in recent years, be widely used in field of medicaments, be the irreplaceable ideal product of hygiene article sector.For example, large for aqueous ingredients, use comfortable externally-applied ointment; Production can absorb operation and traumatism and bleeding and juice, and can antipyogenic medical bandage and cotton balls; Manufacture can make moisture and medicament pass through and the impervious anti-infection property artificial skin of germ etc.
Along with scientific and technical development, environmental protection more and more receives people's concern.If super absorbent polymer is encased in a bag that dissolves in sewage, and this bag is immersed in sewage, after sack is dissolved, super absorbent polymer just can promptly absorb liquid and make sewage solidification; In electronics industry, super absorbent polymer also can be used as humidity sensor, Water content measurement sensor and water leak detectors etc.; Super absorbent polymer can be used as adsorbent for heavy metal and oil absorption material etc., and as can be seen here, water-absorbing resin application is quite extensive.
At present, produce similar water-absorbing resin product, production technology is comparatively backward.Most of manufacturer production equipment all adopts the water-absorbing resin product in plastic pallet dress polymerization process, this kind of polymerization has a lot of unfavorable factors, the methods that adopt water-absorbing resin product in the interior polymerization process of artificial stirring pallet more, the polymerization of water-absorbing resin product is inhomogeneous, and water-absorbing resin poly-mer and pallet production equipment have adhesion phenomenon, exist product benefit not high, waste of raw materials is larger, and the water-absorbing resin polymerization product environmental pollution of missing is the problem such as larger also.
For this reason, people attempt water-absorbing resin Polymerization Production Line to improve, when making to improve water-absorbing resin Polymerization Production Line and there is continuous productive capacity, actv. solves product inhomogeneous phenomenon in polymerization process, and improve product in polymerization process with the problem of equipment adhesion, solve the pollution of leakage to environment, improve the quality of product.
Summary of the invention
The object of the invention is the problem existing in order to overcome prior art, provide a kind of product in transportation, complete polymerization process can automatic stirring water-absorbing resin aggregated flow production line apparatus, actv. solve product in polymerization process inhomogeneous phenomenon and with the problem of equipment adhesion, reduce raw-material waste, improve production product design, solve the pollution of leakage to environment, reduce production costs.
The technical solution used in the present invention: a kind of water-absorbing resin aggregated flow production line apparatus, comprise guide rail, roller, frame is set on roller, the motor arranging in frame, motor drives transmission shaft and roller to rotate, and roller moves on guide rail, it is characterized in that: described frame two ends arrange respectively live roll and deflector roll, guipure is nested with on live roll, and teflin tape is nested with on deflector roll and live roll, and teflin tape is stacked in guipure outside; Polytetrafluoroethylene bandwidth both sides, frame two ends are fixedly mounted with respectively pressing wheel mechanism, and pressing wheel mechanism is, on wheel pressing shaft, pinch roller is installed, and pinch roller is pressed in respectively inner side, polytetrafluoroethylene bandwidth both sides, and pinch roller is pressed into teflin tape and forms the trough of belt that the degree of depth is 80-100mm.
In described frame, motor is set, driven by motor live roll rotates, and live roll drives guipure, teflin tape synchronizing moving, and teflin tape drives deflector roll to rotate.
In described frame, lead screw transmission mechanism is set, lead screw transmission mechanism is rotated by motor transmission belt movable wire bar, frame two ends arrange pilot bar, nut is provided with internal thread hole and screws in screw mandrel, and nut is provided with two pilot holes and penetrates respectively pilot bar, rabbling mechanism is fixed on nut, and screw mandrel rotates and drives nut and rabbling mechanism to move forward and backward along pilot bar; Motor-driven is set on rabbling mechanism and drives shaft and paddle to rotate, shaft and paddle are arranged in trough of belt, in the trough of belt of rabbling mechanism on teflin tape, move forward and backward, and paddle stirs polymerization water-absorbing resin simultaneously.
In described frame, be fixedly mounted with adjustable nutted rod, tension wheel is set on nutted rod, tension wheel compresses teflin tape, and can rotate with polytetrafluoroethylene Tape movement.
Described teflin tape is the load-transfer device of polytetrafluoroethylmaterial material.
Described guipure face is to have protruding net metal band.
Beneficial effect of the present invention is:
1, the present invention is owing to adopting teflin tape as water-absorbing resin aggregated flow waterline load-transfer device, in water-absorbing resin course of conveying, complete polymerization process, water-absorbing resin has the not characteristic of adhesive aggregation tetrafluoroethylene, be pressed into respectively teflin tape with pinch roller and form the trough of belt that the lateral section of certain depth is rectangle, in polymerization process without leakage, the not sticky teflin tape of the water-absorbing resin product of producing, water-absorbing resin is polymerization and conveying in polytetrafluoroethylene trough of belt, environment is not produced and polluted, reduce production costs.
2, the present invention adopts driven by motor live roll, deflector roll is set in frame, guipure is arranged on live roll, teflin tape is arranged on live roll and deflector roll, and teflin tape is stacked in above guipure, owing to there being the reticular zone of protrusion on guipure, live roll drives guipure, teflin tape synchronizing moving like this, skid in transmission and be unlikely teflin tape, pinch roller is pressed into the trough of belt of teflin tape formation certain depth, compress teflin tape by the tension wheel arranging in frame, make teflin tape complete polymerization and course of conveying.
3, the present invention uses teflin tape to make rectangle trough of belt, when making to improve water-absorbing resin Polymerization Production Line and there is continuous productive capacity, water-absorbing resin fully spreads out evenly in polytetrafluoroethylene rectangle trough of belt, actv. solves product inhomogeneous phenomenon in polymerization process, avoid waste raw MAT'L, improved product benefit.
4, water-absorbing resin aggregated flow production line apparatus of the present invention is owing to adopting automatic stirring mechanism, in water-absorbing resin polymerization process, paddle is to liquid water-absorbing resin product automatic stirring agglutination body, make water-absorbing resin polymerization more effectively evenly, overcome and stir manually polymerization water-absorbing resin product problem, improve production process efficiency, solve the series of problems such as polymerization process leakage and adhesion, improve the quality of production.
Brief description of the drawings
Fig. 1 is a kind of water-absorbing resin aggregated flow of the present invention production line apparatus structural front view.
Fig. 2 is a kind of water-absorbing resin aggregated flow of the present invention production line apparatus structure side view.
Fig. 3 is a kind of water-absorbing resin aggregated flow production line apparatus pinch roller of the present invention and trough of belt structure birds-eye view.
Guide rail 1, roller 2, transmission shaft 3, motor 4, frame 5, motor 6, live roll 7, guipure 8, teflin tape 9, trough of belt 10, deflector roll 11, tension wheel 12, nutted rod 13, pressing wheel mechanism 14, wheel pressing shaft 15, pinch roller 16, lead screw transmission mechanism 17, motor 18, screw mandrel 19, pilot bar 20, nut 21, internal thread hole 22, pilot hole 23, rabbling mechanism 24, motor 25, shaft 26, paddle 27.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in Fig. 1,2,3, a kind of water-absorbing resin aggregated flow production line apparatus, whole device is arranged in frame 5, and frame 5 is arranged on roller 2, and roller 2 is nested with respectively at transmission shaft 3 two ends, article two, guide rail 1, the motor 4 arranging in frame 5, motor 4 drives chain transmission, then drives transmission shaft 3 and roller 2 to rotate, roller 2 moves on guide rail 1, and motor 4 drives water-absorbing resin aggregated flow production line apparatus to move forward and backward on guide rail 1.
Frame 5 two ends are respectively arranged with live roll 7 and deflector roll 11, guipure 8 is nested with on live roll 7, teflin tape 9 is nested with on deflector roll 11 and live roll 7, teflin tape 9 is stacked in guipure 8 outsides, the load-transfer device that teflin tape 9 is polytetrafluoroethylmaterial material, guipure 8 use stainless steels are made reticular zone, zone face is projection, in the wide both sides of teflin tape 9, be fixedly mounted with respectively pressing wheel mechanism 14 at frame 5 two ends, on pressing wheel mechanism 14 use wheel pressing shafts 15, pinch roller 16 is installed, in the wide both sides of teflin tape 9, two pinch rollers 16 are pressed in respectively inner side, the wide both sides of teflin tape 9, there are respectively two pressing wheel mechanisms at frame 5 two ends, four pinch rollers 16 are pressed into teflin tape 9 and form the trough of belt 10 that the degree of depth is 80-100mm, adjust trough of belt 10 degree of depth by pressing wheel mechanism 14, can be pressed into lateral section is rectangle or trapezoidal trough of belt 10.
Motor 6 is set in frame 5, and motor 6 drives live roll 7 to rotate by belt-driving, and because teflin tape 9 and guipure 8 are stacked, live roll 7 drives guipure 8 and teflin tape 9 synchronizing movings, and teflin tape 9 drives deflector roll 11 to rotate.
In frame 5, can be fixedly mounted with adjustable nutted rod 13, tension wheel 12 rotatable is set on nutted rod 13, tension wheel 12 compresses teflin tape 9 and can move and rotate with teflin tape 9, is adjusted the compression of tension wheel 12 to teflin tape 9 or is unclamped by nutted rod 13.
On water-absorbing resin aggregated flow production line apparatus, automatic stirring mechanism is set, lead screw transmission mechanism 17 is set in frame 5, screw mandrel 19 is arranged on frame 5 two ends, lead screw transmission mechanism 17 drives reduction gearing mechanism to drive screw mandrel 19 to rotate by motor 18, two pilot bars 20 of frame 5 two ends fixed installations, nut 21 is provided with internal thread hole 22 and two pilot holes 23, and the internal thread hole 22 of nut 21 screws in screw mandrel 19, and two pilot holes 23 of nut 21 penetrate respectively pilot bar 20.
Rabbling mechanism 24 is fixedly mounted on nut 21, screw mandrel 19 rotates and drives nut 21 to move forward and backward along pilot bar 20, meanwhile, the rabbling mechanism 24 being fixed on nut 21 moves forward and backward along pilot bar 20 with nut 21, motor 25, shaft 26 and paddle 27 are set on rabbling mechanism 24, motor 25 transmissions drive shaft 26 and paddle 27 to rotate, paddle 27 is arranged in trough of belt 10, in the trough of belt 10 of rabbling mechanism 24 on teflin tape 9, move forward and backward, paddle 27 stirs polymerization water-absorbing resin.
The water-absorbing resin aggregated flow production line apparatus that 2-3 can automatic stirring can be set on guide rail 1, and water-absorbing resin aggregated flow production line apparatus moves forward and backward respectively and completes polymerization process by automatic stirring on guide rail 1.
Water-absorbing resin is from being put into above teflin tape through automatic gauge pump with pipe above, teflin tape is under the effect of pressing wheel mechanism, make teflin tape form a large rectangle trough of belt, material is put to 3-4 centimetre is thick and is allowed their polymerizations produce gluey water-absorbing resin material, moving forward and backward water-absorbing resin polyplant makes the poly-mer on teflin tape even, after completing, polymerization drives teflin tape motion at corrosion-resistant steel guipure, automatic stirring mechanism paddle completes water-absorbing resin polymerization in teflin tape trough of belt, again aggregation colloid is delivered on the next equipment of conveyor line.
Claims (4)
1. a water-absorbing resin aggregated flow production line apparatus, comprise guide rail (1), roller (2), frame (5) is set on roller (2), the upper motor (4) arranging of frame (5), motor (4) drives transmission shaft (3) and roller (2) to rotate, roller (2) is upper mobile at guide rail (1), it is characterized in that: described frame (5) two ends arrange respectively live roll (7) and deflector roll (11), guipure (8) is nested with on live roll (7), teflin tape (9) is nested with on deflector roll (11) and live roll (7), teflin tape (9) is stacked in guipure (8) outside, the wide both sides of teflin tape (9), frame (5) two ends are fixedly mounted with respectively pressing wheel mechanism (14), pressing wheel mechanism (14) is the upper pinch roller (16) of installing of wheel pressing shaft (15), pinch roller (16) is pressed in respectively inner side, the wide both sides of teflin tape (9), and pinch roller (16) is pressed into the trough of belt (10) that teflin tape (9) the formation degree of depth is 80-100mm, motor (6) is set in described frame (5), and motor (6) drives live roll (7) to rotate, and live roll (7) drives guipure (8), teflin tape (9) synchronizing moving, and teflin tape (9) drives deflector roll (11) to rotate,
Lead screw transmission mechanism (17) is set in described frame (5), lead screw transmission mechanism (17) is rotated by motor (18) driving band movable wire bar (19), frame 5 two ends arrange pilot bar (20), nut (21) is provided with internal thread hole (22) and screws in screw mandrel (19), and nut (21) is provided with two pilot holes (23) and penetrates respectively pilot bar (20), rabbling mechanism 24) be fixed on nut (21) above, screw mandrel (19) rotates and drives nut (21) and rabbling mechanism (24) to move forward and backward along pilot bar (20); Motor (25) transmission is set on rabbling mechanism (24) drives shaft (26) and paddle (27) to rotate, shaft (26) and paddle (27) are arranged in trough of belt (10), in the trough of belt (10) of rabbling mechanism (24) on teflin tape (9), move forward and backward, paddle (27) stirs polymerization water-absorbing resin simultaneously.
2. a kind of water-absorbing resin aggregated flow production line apparatus according to claim 1, it is characterized in that: in described frame (5), be fixedly mounted with adjustable nutted rod (13), tension wheel (12) is set on nutted rod (13), tension wheel (12) compresses teflin tape (9), and can rotate with teflin tape (9) is mobile.
3. a kind of water-absorbing resin aggregated flow production line apparatus according to claim 1, is characterized in that: described guipure (8) face is to have protruding net metal band.
4. a kind of water-absorbing resin aggregated flow production line apparatus according to claim 1, is characterized in that: the load-transfer device that described teflin tape (9) is polytetrafluoroethylmaterial material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410396734.6A CN104150154B (en) | 2014-08-13 | 2014-08-13 | A kind of water-absorbing resin aggregated flow production line apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410396734.6A CN104150154B (en) | 2014-08-13 | 2014-08-13 | A kind of water-absorbing resin aggregated flow production line apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104150154A true CN104150154A (en) | 2014-11-19 |
| CN104150154B CN104150154B (en) | 2016-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410396734.6A Active CN104150154B (en) | 2014-08-13 | 2014-08-13 | A kind of water-absorbing resin aggregated flow production line apparatus |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5303813A (en) * | 1991-10-10 | 1994-04-19 | Mass Flow Equipment B.V. | Sealing apron device for the loading trough of a belt conveyor |
| US5544733A (en) * | 1994-09-30 | 1996-08-13 | Jervis B. Webb Company | Wheeled luggage tipper |
| DE102009036242A1 (en) * | 2009-06-06 | 2010-12-16 | Fred Bauersfeld | Belt conveyor for use in industry for transporting e.g. material pieces, has conveyor belt whose upper strand is provided with belt trough that is adapted to support rollers, where conveyor belt is guided through support rollers |
| CN201825558U (en) * | 2010-10-13 | 2011-05-11 | 百瑞美特殊材料(苏州)有限公司 | Material transport device |
| CN203652524U (en) * | 2014-01-21 | 2014-06-18 | 崔红 | Novel drug conveyor belt |
| CN204150557U (en) * | 2014-08-13 | 2015-02-11 | 湖北乾峰新材料科技有限公司 | A kind of can the water-absorbing resin aggregated flow production line apparatus of automatic stirring |
-
2014
- 2014-08-13 CN CN201410396734.6A patent/CN104150154B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5303813A (en) * | 1991-10-10 | 1994-04-19 | Mass Flow Equipment B.V. | Sealing apron device for the loading trough of a belt conveyor |
| US5544733A (en) * | 1994-09-30 | 1996-08-13 | Jervis B. Webb Company | Wheeled luggage tipper |
| DE102009036242A1 (en) * | 2009-06-06 | 2010-12-16 | Fred Bauersfeld | Belt conveyor for use in industry for transporting e.g. material pieces, has conveyor belt whose upper strand is provided with belt trough that is adapted to support rollers, where conveyor belt is guided through support rollers |
| CN201825558U (en) * | 2010-10-13 | 2011-05-11 | 百瑞美特殊材料(苏州)有限公司 | Material transport device |
| CN203652524U (en) * | 2014-01-21 | 2014-06-18 | 崔红 | Novel drug conveyor belt |
| CN204150557U (en) * | 2014-08-13 | 2015-02-11 | 湖北乾峰新材料科技有限公司 | A kind of can the water-absorbing resin aggregated flow production line apparatus of automatic stirring |
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| Publication number | Publication date |
|---|---|
| CN104150154B (en) | 2016-06-15 |
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Effective date of registration: 20201223 Address after: 233000 No.10, building 32, Zone 8, Guangcai market, bengshan District, Bengbu City, Anhui Province Patentee after: Bengbu Hongjing Technology Co.,Ltd. Address before: No.148 Jinqiu Dadao, Anlu City, Xiaogan City, Hubei Province (Fujian Industrial Park) Patentee before: HUBEI QIANFENG NEW MATERIAL TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20211018 Address after: 266000 Jiu Long Zhen wa Wu Zhuang Cun, Jiaozhou City, Qingdao City, Shandong Province Patentee after: QINGDAO EASTSUN NEW MATERIALS Corp.,Ltd. Address before: 233000 No.10, building 32, Zone 8, Guangcai market, bengshan District, Bengbu City, Anhui Province Patentee before: Bengbu Hongjing Technology Co.,Ltd. |