Summary of the invention
The object of the invention is to overcome the deficiency that prior art exists, the preparation method of the stainless steel of a kind of gum-free, high-bond and the complex of plastics is provided.
Object of the present invention is achieved through the following technical solutions: the preparation method of the stainless steel of a kind of gum-free, high-bond and the complex of plastics, comprises the steps:
A: stainless steel is processed into stainless steel shape thing, stainless steel shape thing is carried out to acidification under Ultrasonic Conditions;
B: the stainless steel shape thing after steps A pickling is rinsed through the first pond;
C: the stainless steel shape thing after step B is rinsed puts into that amine is housed is that the groove of the aqueous solution carries out impregnation process;
D: the stainless steel shape thing after step C dipping is put into the second pond and rinse;
E: the stainless steel shape thing after step D is rinsed is dried;
F: engineering plastics are expelled on the stainless steel shape thing of processing through step e.
In described steps A, hyperacoustic FREQUENCY CONTROL is at 35-40kHz, and the acidification time under Ultrasonic Conditions is 5-10min.
Wherein, by weight percentage, in described steps A, acidification acidifying solution used comprises following component:
Hydrochloric acid 5 ~ 15%
Acetic acid 1 ~ 3%
Potassium peroxydisulfate 0.1 ~ 1%
Diammonium hydrogen phosphate 1 ~ 5%
Hexamethylenetetramine 0.01 ~ 0.03%.
The acidifying solution etch effect of above-mentioned composition is good, etching speed fast and stable, can at stainless steel surfaces, form microcellular structure fast.
In described step B and step D, the pH value in the first pond and the second pond is controlled at 5 ~ 7.
Wherein, by weight percentage, the amine in described step C is that the aqueous solution comprises following component:
Ethylenediamine 2 ~ 6%
1,3-thiazoles-2-formyl chloride 0.1 ~ 1%
Tolyl triazole 0.1 ~ 1%
Aniline 0.5 ~ 1%.
In described step C, dipping temperature is 65 ~ 75 ℃, and dip time is 8 ~ 12min.
Wherein, in described step F, engineering plastics comprise the raw material of following weight portion:
Polyphenylene sulfide 25-60 part
Glass fibre 5-10 part
Nano-calcium carbonate 1-4 part
Powdered whiting 3-6 part.
Preferably, in described step F, engineering plastics also comprise the raw material of following weight portion:
Ethylene-propylene acid butyl ester 3-10 part
Pentaerythritol stearate 0.2-1 part
Dilauryl thiodipropionate 0.2-1 part.
The engineering plastics good fluidity of above-mentioned composition, mechanical property is good, is convenient to be deep in stainless microcellular structure, makes engineering plastics and stainless steel strong bonded, is not easy to depart from from stainless surface.
The length of described glass fibre is 17-25 millimeter, and diameter is 5-24 micron, and the particle diameter of described nano-calcium carbonate is 160-260 nanometer, and the particle diameter of described powdered whiting is 2600-3600 order.
The present invention compared with prior art, tool has the following advantages and beneficial effect: a kind of gum-free provided by the invention, the preparation method of the stainless steel of high-bond and the complex of plastics, comprise stainless steel ultrasonic wave acidifying processing, the first pond is rinsed, amine is aqueous solution dipping, the second pond is rinsed, dry and engineering plastics are injected several steps, the mode that the present invention adopts ultrasonic wave to combine with acidification, acidification goes out microcellular structure at stainless steel surfaces fast-etching, the microbubble forming in acidification process vibrates under hyperacoustic effect, when acoustic pressure or the sound intensity reach certain value, bubble increases rapidly, then closed suddenly, in the moment of bubble closure, producing shock wave makes bubble produce immense pressure and local temperature adjustment around, the immense pressure that this ultrasonic cavitation produces and local temperature adjustment make the formed microcellular structure of acidification further expand and deepen, being convenient to successive projects plastics is deep in microcellular structure, realizing engineering plastics is combined securely with stainless steel, it is that the method that the aqueous solution floods is adsorbed in the microcellular structure of stainless steel surfaces formation amine compound molecule simultaneously that the present invention adopts amine, when engineering plastics being expelled on the stainless steel of above-mentioned processing, originally engineering plastics contact meeting by cooling rapidly with the stainless steel in low-temperature condition, heating after but engineering plastics meet with the amine compound molecule that is adsorbed in stainless steel surfaces, and then postpone the hardening time of will crystallization curing engineering plastics, be convenient to polymer segment and slip into the stainless steel surfaces with microcellular structure, and then make together with engineering plastics are firmly bonded to stainless steel.
The specific embodiment
For the ease of those skilled in the art's understanding, below in conjunction with embodiment, the present invention is described in further detail, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1
A preparation method for the stainless steel of gum-free, high-bond and the complex of plastics, comprises the steps:
A: stainless steel is processed into stainless steel shape thing, stainless steel shape thing is carried out to acidification under Ultrasonic Conditions;
B: the stainless steel shape thing after steps A pickling is rinsed through the first pond;
C: the stainless steel shape thing after step B is rinsed puts into that amine is housed is that the groove of the aqueous solution carries out impregnation process;
D: the stainless steel shape thing after step C dipping is put into the second pond and rinse;
E: the stainless steel shape thing after step D is rinsed is dried;
F: engineering plastics are expelled on the stainless steel shape thing of processing through step e.
Described hyperacoustic FREQUENCY CONTROL is at 35kHz, and the acidification time under Ultrasonic Conditions is 5min.
Wherein, by weight percentage, in described steps A, acidification acidifying solution used is following component:
Hydrochloric acid 5%
Acetic acid 1%
Potassium peroxydisulfate 1%
Diammonium hydrogen phosphate 5%
Hexamethylenetetramine 0.01%
Water surplus.
Wherein, in described step B and step D, the pH value in the first pond and the second pond is controlled at 5.
Wherein, by weight percentage, the amine in described step C is that the aqueous solution is following component:
Ethylenediamine 2%
1,3-thiazoles-2-formyl chloride 1%
Tolyl triazole 1%
Aniline 0.5%
Water surplus.
Wherein, in described step C, dipping temperature is 65 ℃, and dip time is 8min.
Wherein, in described step F, engineering plastics are raw materials of following weight portion:
25 parts of polyphenylene sulfides
5 parts, glass fibre
4 parts of nano-calcium carbonates
6 parts of powdered whitings
3 parts of ethylene-propylene acid butyl esters
0.2 part of pentaerythritol stearate
0.2 part of dilauryl thiodipropionate.
Wherein, the length of described glass fibre is 17 millimeters, and the diameter of glass fibre is 5 microns, and the particle diameter of described nano-calcium carbonate is 160 nanometers, and the particle diameter of described powdered whiting is 2600 orders.
Method by the present embodiment is carried out glue-free combination by engineering plastics and stainless steel, and recording its shear fracture power is 24.6MPa.
Embodiment 2
A preparation method for the stainless steel of gum-free, high-bond and the complex of plastics, comprises the steps:
A: stainless steel is processed into stainless steel shape thing, stainless steel shape thing is carried out to acidification under Ultrasonic Conditions;
B: the stainless steel shape thing after steps A pickling is rinsed through the first pond;
C: the stainless steel shape thing after step B is rinsed puts into that amine is housed is that the groove of the aqueous solution carries out impregnation process;
D: the stainless steel shape thing after step C dipping is put into the second pond and rinse;
E: the stainless steel shape thing after step D is rinsed is dried;
F: engineering plastics are expelled on the stainless steel shape thing of processing through step e.
Described hyperacoustic FREQUENCY CONTROL is at 38kHz, and the acidification time under Ultrasonic Conditions is 8min.
Wherein, by weight percentage, in described steps A, acidification acidifying solution used is following component:
Hydrochloric acid 15%
Acetic acid 2%
Potassium peroxydisulfate 0.1%
Diammonium hydrogen phosphate 1%
Hexamethylenetetramine 0.02%
Water surplus.
Wherein, in described step B and step D, the pH value in the first pond and the second pond is controlled at 6.
Wherein, by weight percentage, the amine in described step C is that the aqueous solution is following component:
Ethylenediamine 5%
1,3-thiazoles-2-formyl chloride 0.5%
Tolyl triazole 0.7%
Aniline 0.8%
Water surplus.
Wherein, in described step C, dipping temperature is 70 ℃, and dip time is 10min.
Wherein, in described step F, engineering plastics are raw materials of following weight portion:
40 parts of polyphenylene sulfides
8 parts, glass fibre
1 part of nano-calcium carbonate
3 parts of powdered whitings
6 parts of ethylene-propylene acid butyl esters
1 part of pentaerythritol stearate
0.6 part of dilauryl thiodipropionate.
Wherein, the length of described glass fibre is 20 millimeters, and diameter is 15 microns, and the particle diameter of described nano-calcium carbonate is 200 nanometers, and the particle diameter of described powdered whiting is 3000 orders.
Method by the present embodiment is carried out glue-free combination by engineering plastics and stainless steel, and recording its shear fracture power is 24.1MPa.
Embodiment 3
A preparation method for the stainless steel of gum-free, high-bond and the complex of plastics, comprises the steps:
A: stainless steel is processed into stainless steel shape thing, stainless steel shape thing is carried out to acidification under Ultrasonic Conditions;
B: the stainless steel shape thing after steps A pickling is rinsed through the first pond;
C: the stainless steel shape thing after step B is rinsed puts into that amine is housed is that the groove of the aqueous solution carries out impregnation process;
D: the stainless steel shape thing after step C dipping is put into the second pond and rinse;
E: the stainless steel shape thing after step D is rinsed is dried;
F: engineering plastics are expelled on the stainless steel shape thing of processing through step e.
Described hyperacoustic FREQUENCY CONTROL is at 40kHz, and the acidification time under Ultrasonic Conditions is 10min.
Wherein, by weight percentage, in described steps A, acidification acidifying solution used is following component:
Hydrochloric acid 10%
Acetic acid 3%
Potassium peroxydisulfate 0.2%
Diammonium hydrogen phosphate 2%
Hexamethylenetetramine 0.03%
Water surplus.
Wherein, in described step B and step D, the pH value in the first pond and the second pond is controlled at 7.
Wherein, by weight percentage, the amine in described step C is that the aqueous solution is following component:
Ethylenediamine 6%
1,3-thiazoles-2-formyl chloride 0.1%
Tolyl triazole 0.1%
Aniline 1%
Water surplus.
Wherein, in described step C, dipping temperature is 75 ℃, and dip time is 12min.
Wherein, in described step F, engineering plastics are raw materials of following weight portion:
60 parts of polyphenylene sulfides
10 parts, glass fibre
3 parts of nano-calcium carbonates
4 parts of powdered whitings
10 parts of ethylene-propylene acid butyl esters
0.5 part of pentaerythritol stearate
1 part of dilauryl thiodipropionate.
Wherein, the length of described glass fibre is 25 millimeters, and diameter is 24 microns, and the particle diameter of described nano-calcium carbonate is 260 nanometers, and the particle diameter of described powdered whiting is 3600 orders.
Method by the present embodiment is carried out glue-free combination by engineering plastics and stainless steel, and recording its shear fracture power is 23.9MPa.
Embodiment 4
A preparation method for the stainless steel of gum-free, high-bond and the complex of plastics, comprises the steps:
A: stainless steel is processed into stainless steel shape thing, stainless steel shape thing is carried out to acidification under Ultrasonic Conditions;
B: the stainless steel shape thing after steps A pickling is rinsed through the first pond;
C: the stainless steel shape thing after step B is rinsed puts into that amine is housed is that the groove of the aqueous solution carries out impregnation process;
D: the stainless steel shape thing after step C dipping is put into the second pond and rinse;
E: the stainless steel shape thing after step D is rinsed is dried;
F: engineering plastics are expelled on the stainless steel shape thing of processing through step e.
Described hyperacoustic FREQUENCY CONTROL is at 35kHz, and the acidification time under Ultrasonic Conditions is 7min.
Wherein, by weight percentage, in described steps A, acidification acidifying solution used is following component:
Hydrochloric acid 12%
Acetic acid 2%
Potassium peroxydisulfate 0.2%
Diammonium hydrogen phosphate 2%
Hexamethylenetetramine 0.02%
Water surplus.
Wherein, in described step B and step D, the pH value in the first pond and the second pond is controlled at 5.
Wherein, by weight percentage, the amine in described step C is that the aqueous solution is following component:
Ethylenediamine 3%
1,3-thiazoles-2-formyl chloride 1%
Tolyl triazole 0.2%
Aniline 0.5%
Water surplus.
Wherein, in described step C, dipping temperature is 72 ℃, and dip time is 11min.
Wherein, in described step F, engineering plastics comprise the raw material of following weight portion:
55 parts of polyphenylene sulfides
10 parts, glass fibre
3 parts of nano-calcium carbonates
3 parts of powdered whitings.
Wherein, the length of described glass fibre is 17 millimeters, and glass fiber diameter is 8 microns, and the particle diameter of described nano-calcium carbonate is 220 nanometers, and the particle diameter of described powdered whiting is 3200 orders.
Method by the present embodiment is carried out glue-free combination by engineering plastics and stainless steel, and recording its shear fracture power is 23.6MPa.
Embodiment 5
A preparation method for the stainless steel of gum-free, high-bond and the complex of plastics, comprises the steps:
A: stainless steel is processed into stainless steel shape thing, stainless steel shape thing is carried out to acidification under Ultrasonic Conditions;
B: the stainless steel shape thing after steps A pickling is rinsed through the first pond;
C: the stainless steel shape thing after step B is rinsed puts into that amine is housed is that the groove of the aqueous solution carries out impregnation process;
D: the stainless steel shape thing after step C dipping is put into the second pond and rinse;
E: the stainless steel shape thing after step D is rinsed is dried;
F: engineering plastics are expelled on the stainless steel shape thing of processing through step e.
Described hyperacoustic FREQUENCY CONTROL is at 39kHz, and the acidification time under Ultrasonic Conditions is 10min.
Wherein, by weight percentage, in described steps A, acidification acidifying solution used is following component:
Hydrochloric acid 5%
Acetic acid 1%
Potassium peroxydisulfate 0.1%
Diammonium hydrogen phosphate 5%
Hexamethylenetetramine 0.01%
Water surplus.
Wherein, in described step B and step D, the pH value in the first pond and the second pond is controlled at 7.
Wherein, by weight percentage, the amine in described step C is that the aqueous solution is following component:
Ethylenediamine 2%
1,3-thiazoles-2-formyl chloride 0.5%
Tolyl triazole 0.1%
Aniline 0.8%
Water surplus.
Wherein, in described step C, dipping temperature is 65 ℃, and dip time is 12min.
Wherein, in described step F, engineering plastics comprise the raw material of following weight portion:
25 parts of polyphenylene sulfides
5 parts, glass fibre
4 parts of nano-calcium carbonates
5 parts of powdered whitings.
Wherein, the length of described glass fibre is 21 millimeters, and glass fiber diameter is 24 microns, and the particle diameter of described nano-calcium carbonate is 160 nanometers, and the particle diameter of described powdered whiting is 3600 orders.
Method by the present embodiment is carried out glue-free combination by engineering plastics and stainless steel, and recording its shear fracture power is 24.2MPa.
Embodiment 6
A preparation method for the stainless steel of gum-free, high-bond and the complex of plastics, comprises the steps:
A: stainless steel is processed into stainless steel shape thing, stainless steel shape thing is carried out to acidification under Ultrasonic Conditions;
B: the stainless steel shape thing after steps A pickling is rinsed through the first pond;
C: the stainless steel shape thing after step B is rinsed puts into that amine is housed is that the groove of the aqueous solution carries out impregnation process;
D: the stainless steel shape thing after step C dipping is put into the second pond and rinse;
E: the stainless steel shape thing after step D is rinsed is dried;
F: engineering plastics are expelled on the stainless steel shape thing of processing through step e.
Described hyperacoustic FREQUENCY CONTROL is at 40kHz, and the acidification time under Ultrasonic Conditions is 5min.
Wherein, by weight percentage, in described steps A, acidification acidifying solution used is following component:
Hydrochloric acid 15%
Acetic acid 3%
Potassium peroxydisulfate 1%
Diammonium hydrogen phosphate 1%
Hexamethylenetetramine 0.03%
Water surplus.
Wherein, in described step B and step D, the pH value in the first pond and the second pond is controlled at 6.
Wherein, by weight percentage, the amine in described step C is that the aqueous solution is following component:
Ethylenediamine 6%
1,3-thiazoles-2-formyl chloride 0.1%
Tolyl triazole 1%
Aniline 1%
Water surplus.
Wherein, in described step C, dipping temperature is 75 ℃, and dip time is 8min.
Wherein, in described step F, engineering plastics comprise the raw material of following weight portion:
60 parts of polyphenylene sulfides
9 parts, glass fibre
1 part of nano-calcium carbonate
6 parts of powdered whitings.
Wherein, the length of described glass fibre is 25 millimeters, and glass fiber diameter is 5 microns, and the particle diameter of described nano-calcium carbonate is 260 nanometers, and the particle diameter of described powdered whiting is 2600 orders.
Method by the present embodiment is carried out glue-free combination by engineering plastics and stainless steel, and recording its shear fracture power is 24.5MPa.
Above-described embodiment is preferably embodiment of the present invention, but embodiments of the present invention are not restricted to the described embodiments, and the equivalent variations of therefore doing according to the present patent application the scope of the claims, within being included in protection scope of the present invention.