CN104148264A - UV solidification device - Google Patents

UV solidification device Download PDF

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Publication number
CN104148264A
CN104148264A CN201410442815.5A CN201410442815A CN104148264A CN 104148264 A CN104148264 A CN 104148264A CN 201410442815 A CN201410442815 A CN 201410442815A CN 104148264 A CN104148264 A CN 104148264A
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China
Prior art keywords
board
solidification equipment
lamp origin
lamp
origin system
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CN201410442815.5A
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Chinese (zh)
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CN104148264B (en
Inventor
杜卓林
危银长
陈海军
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Zhisheng Technology Guangzhou Co Ltd
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Zhisheng Technology Guangzhou Co Ltd
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Priority to CN201410442815.5A priority Critical patent/CN104148264B/en
Publication of CN104148264A publication Critical patent/CN104148264A/en
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Publication of CN104148264B publication Critical patent/CN104148264B/en
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Abstract

The invention discloses a UV solidification device which comprises a device table, a conveying system, a lamp source system and a cooling system. The conveying system is arranged in the length direction of an inner cavity of the device table. The lamp source system is arranged in the inner cavity of the device table and located on one side of the conveying system. The cooling system is located outside the device table and used for cooling the lamp source system and the inner cavity of the device table. An electronic ballast is arranged on the device table and used for adjusting light magnitude of the lamp source system. A man-machine system is further arranged outside the device table and used for controlling the conveying system, the lamp source system, the cooling system and the electronic ballast. The UV solidification device is simple in structure, low in cost, convenient to use, high in work efficiency, and good in solidifying and drying effect.

Description

UV solidification equipment
Technical field
The present invention relates to a kind of UV equipment, relate in particular to a kind of UV solidification equipment.
Background technology
Conventional UV solidification equipment adopts the UV lamp of 1000mj directly working substance to be irradiated conventionally at present, not only energy loss is large, solidify drying effect bad, and there is no automaton, use inconvenience, inefficiency, and often adopt independent large-scale environmental control system to carry out temperature adjusting to UV solidification equipment, not only take UV board, and need to carry out secondary exhausting, thereby affected the working environment of client.
Summary of the invention
The object of this invention is to provide a kind of UV solidification equipment, simple in structure, with low cost, easy to use, operating efficiency is high, and energy consumption is low, solidifies drying effect good.
For achieving the above object, the invention provides a kind of UV solidification equipment, comprise board, induction system, lamp origin system and cooling system, described induction system is along the length direction setting of board inner chamber, described lamp origin system is positioned at board inner chamber and is positioned at a side of induction system, described cooling system is positioned at outside board, for cool down lamp origin system and board inner chamber, described board is provided with for adjusting the electronic ballast of the light power of lamp origin system, described board is also provided with outward for controlling described induction system, lamp origin system, the man-machine system of cooling system and electronic ballast.
Adopt electronic ballast to adjust the light power of lamp origin system, thus can be so that Energy Intensity Reduction 20% improves and solidifies drying effect; Adopt man-machine system to control induction system, lamp origin system, electronic ballast and cooling system, realized intelligent control, easy to use, improved operating efficiency; And overall structure is simple, with low cost.
As a further improvement on the present invention, described lamp origin system has two, and two described lamp origin systems are positioned at the upper and lower sides of described induction system and shift to install.Adopt two lamp origin systems shifting to install up and down, can be first the upside of the working substance in induction system is cured dry and then the downside of working substance is cured dry, not only improved operating efficiency, and improved curing drying effect.
As of the present invention, further improve, described induction system comprises chain and many that are driven by chain parallel conveying axis, and described conveying axis is made by glass.The conveying axis that adopts glass to make can be so that the light of lamp origin system can see through conveying axis, thereby when working substance is transferred axle conveying, working substance is transferred the part that axle blocks and also can be irradiated to by the UV light of lamp origin system, it is dry that thereby the lower surface that can make working substance can obtain solidifying completely, reduce energy loss, improved curing drying effect; In addition, glassware is with low cost, practical.
As of the present invention, further improve, described conveying axis is hollow canals of stilling.Hollow canals of stilling can improve light transmittance, thereby has further improved curing drying effect.
As of the present invention, further improve, described conveying axis is hollow quartz glass tube body.Quartz glass tube body not only resistance to elevated temperatures is good, and can see through ultraviolet ray and infrared ray, light transmittance can reach more than 95%, thereby the UV light that UV light source sends can reach the dry place of any needs of working substance lower surface completely, thereby has further improved curing drying effect.
As of the present invention, further improve, the side of the width of described board is provided with drawing and pulling type and accepts box, and described drawing and pulling type is accepted the below that box is positioned at quartz glass tube body, thereby conveniently accepts the working substance dropping, and the convenient working substance that takes out, easy to use.
As of the present invention, further improve, described drawing and pulling type is accepted the below that box is positioned at the lamp origin system in described induction system top, thereby conveniently accepts the curing working substance completing dropping, and the convenient working substance having solidified that takes out, easy to use.
As of the present invention, further improve, described cooling system is located at board top, and the air outlet of described cooling system is connected with return air inlet with the air intake vent of lamp origin system respectively with air inlet and forms circulation.Cooling system is arranged on to the outer top of board and forms circulation with lamp origin system, thereby do not need exhaust, do not need to carry out secondary exhausting yet, thereby can avoid affecting client working environment, but also can save the space of board, and can guarantee the curing drying effect of UV solidification equipment.
As of the present invention, further improve, the both sides of the length direction of described board are respectively pan feeding section and the discharging sections continuing with the two ends of induction system, in described pan feeding section and discharging section, are equipped with stainless steel conveying roller.Stainless steel conveying roller not only heat-resisting quantity is good, and cost is cheap compared with glass tube, and long service life is practical.
As of the present invention, further improve, described lamp origin system is drawing and pulling type lamp origin system.Lamp origin system adopts drawing and pulling type, thereby is convenient to cleaning and the clean working substance dropping.
By following description also by reference to the accompanying drawings, it is more clear that the present invention will become, and these accompanying drawings are used for explaining embodiments of the invention.
Accompanying drawing explanation
Fig. 1 is the stereogram of the UV solidification equipment in the present invention.
Fig. 2 is the front view of Fig. 1.
Fig. 3 is the side view of Fig. 1.
The specific embodiment
With reference now to accompanying drawing, describe embodiments of the invention, in accompanying drawing, similarly element numbers represents similar element.
Please refer to Fig. 1-3, described UV solidification equipment comprises board 1, induction system 2, lamp origin system 3 and cooling system 4, and described induction system 2 is along the length direction setting of board 1 inner chamber, and described lamp origin system 3 is positioned at board 1 inner chamber and is positioned at a side of induction system.Described cooling system 4 is located at outside board 1, for cool down lamp origin system and board inner chamber.Described board 1 is provided with for adjusting the electronic ballast (not shown) of the light power of lamp origin system, and described board 1 is outer to be also provided with for controlling the man-machine system 5 of described induction system 2, lamp origin system 3, electronic ballast and cooling system 4.
Further illustrate, described lamp origin system 3 has two, and two described lamp origin systems 3 are positioned at upper and lower sides and the front-back staggered setting of described induction system 2, thereby can toast the two sides of working substance, guarantees to solidify drying effect.In board 1 side-looking direction, the vertical center line of two described lamp origin systems 3 is overlapping, thereby light can be concentrated on to the conveying scope of working substance, thereby can further guarantee to solidify drying effect.Two described lamp origin systems 3 are drawing and pulling type lamp origin system, thereby when working substance drops, can facilitate portable lamp origin system 3, with convenient for cleaning and cleaning.The mode that realizes pull is, on described lamp origin system 3, roller is set, and at the interior slide rail 15 sliding for roller that arranges of board 1.Described in each, the range of exposures of the reflector of lamp origin system 3 is 910mm * 610mm, and range of exposures is larger, thereby makes the energy requirement of UV solidification equipment lower.
Described induction system 2 comprises chain (not shown) and the many conveying axis 21 that driven by chain, described conveying axis 21 is made by glass, thereby the UV light that can see through lamp origin system 3, also can be irradiated to by UV light the part of working substance crested.What illustrate further is, described conveying axis 21 is hollow canals of stilling, and described conveying axis 21 is hollow quartz glass tube bodies, quartz glass is not only high temperature resistant, and can see through ultraviolet ray and infrared ray, light transmittance can reach more than 95%, thereby can guarantee the curing drying effect of 3 pairs of working substances of lamp origin system.In other embodiments, described conveying axis 21 can be also solid glass, can be also the glass of other materials, as long as can reach the object through UV light.The side of the width of described board 1 is provided with drawing and pulling type and accepts box 11, described drawing and pulling type is accepted the below that box 11 is positioned at quartz glass tube body, and described drawing and pulling type is accepted the below that box 11 is positioned at the lamp origin system 3 in described induction system 2 tops, thereby conveniently accept the curing working substance completing dropping, and the convenient working substance having solidified that takes out, easy to use.The both sides of the length direction of described board 1 are respectively pan feeding section 12 and the discharging sections 13 continuing with the two ends of induction system 2, in described pan feeding section 12 and discharging section 13, be equipped with stainless steel conveying roller 14, not only heat-resisting quantity is good, and with low cost, long service life, practical.
Described cooling system 4 is located at the top of board 1,2.5 times of the base area that described board 1 top surface area is approximately cooling system 4, and the height of described board 1 is approximately 3 times of cooling system 4 height, therefore that cooling system 4 takies the space of board 1 is little.One side of described cooling system 4 is provided with air inlet 41, the air inlet 41 of described cooling system 4 is connected with the return air inlet of lamp origin system 3, another opposing sidewalls of described cooling system 4 is provided with air outlet 42, and the air outlet 42 of described cooling system 4 is connected with the air intake vent of lamp origin system 3.The centre of described cooling system 4 is divided into two chambers by plate 43 isolation with through hole, in the chamber being communicated with, is provided with refrigerator with air inlet 41, for freezing, and cold wind is sent in lamp origin system 3.After described cooling system 4 is connected with lamp origin system 3, form circulation, what cooling system 4 can continue provides cold wind to lamp origin system 3, guarantee to solidify drying effect, and without exhaust, thereby do not need secondary exhausting, thus the working environment of client do not affected.
During work, by operation man-machine system 5, stainless steel conveying roller 14, induction system 2, lamp origin system 3 and cooling system 4 are started working, working substance is sent into induction system 2 from the pan feeding section 12 of board 1 through stainless steel conveying roller 14, in induction system 2, first the upper surface of 3 pairs of working substances of lamp origin system on process induction system 2 tops irradiates, the lower surface of 3 pairs of working substances of lamp origin system of process induction system 2 bottoms irradiates again, then the stainless steel conveying roller 14 at discharging section 13 places of process board 1 is sent outside board 1.When lamp origin system 3 work, the internal temperature of board 1 can raise, and the temperature of lamp origin system 3 also can raise, cooling for the inside of board 1 and lamp origin system 3 are carried out, and adopts the cooling system 4 at board 1 top to achieve the goal.In whole process, due to cooling system 4 and the 3 formation circulations of lamp origin system, therefore there is not exhaust process, therefore do not need to carry out secondary exhausting, thereby can not affect the working environment of client; In addition, electronic ballast can be adjusted the power of lamp origin system 3 between 0.2kw~20kw, controls the exposure intensity of lamp origin system 3, thereby can, so that UV solidification equipment energy reduces by 20%, greatly save the energy.If there is no for a long time pan feeding, man-machine system 5 can be controlled electronic ballast and the output of electronic ballast be dropped to minimum, and shutter close, thereby the saving energy reduces costs.
Invention has been described for above combination most preferred embodiment, but the present invention is not limited to the embodiment of above announcement, and should contain the various modifications of carrying out according to essence of the present invention, equivalent combinations.

Claims (10)

1. a UV solidification equipment, comprise board, induction system, lamp origin system and cooling system, described induction system is along the length direction setting of board inner chamber, described lamp origin system is positioned at board inner chamber and is positioned at a side of induction system, described cooling system is positioned at outside board, for cool down lamp origin system and board inner chamber, it is characterized in that: described board is provided with for adjusting the electronic ballast of the light power of lamp origin system, described board is also provided with outward for controlling the man-machine system of described induction system, lamp origin system, cooling system and electronic ballast.
2. UV solidification equipment as claimed in claim 1, is characterized in that: described lamp origin system has two, and two described lamp origin systems are positioned at the upper and lower sides of described induction system and shift to install.
3. UV solidification equipment as claimed in claim 2, is characterized in that: described induction system comprises chain and many that are driven by chain parallel conveying axis, and described conveying axis is made by glass.
4. UV solidification equipment as claimed in claim 3, is characterized in that: described conveying axis is hollow canals of stilling.
5. UV solidification equipment as claimed in claim 4, is characterized in that: described conveying axis is hollow quartz glass tube body.
6. UV solidification equipment as claimed in claim 5, is characterized in that: the side of the width of described board is provided with drawing and pulling type and accepts box, and described drawing and pulling type is accepted the below that box is positioned at quartz glass tube body.
7. UV solidification equipment as claimed in claim 6, is characterized in that: described drawing and pulling type is accepted the below that box is positioned at the lamp origin system in described induction system top.
8. the UV solidification equipment as described in claim 1 to 8 any one, is characterized in that: described cooling system is located at board top, and the air outlet of described cooling system is connected with return air inlet with the air intake vent of lamp origin system respectively with air inlet and forms circulation.
9. the UV solidification equipment as described in claim 1 to 8 any one, it is characterized in that: the both sides of the length direction of described board are respectively pan feeding section and the discharging sections continuing with the two ends of induction system, in described pan feeding section and discharging section, are equipped with stainless steel conveying roller.
10. the UV solidification equipment as described in claim 1 to 8 any one, is characterized in that: described lamp origin system is drawing and pulling type lamp origin system.
CN201410442815.5A 2014-09-02 2014-09-02 UV solidification equipment Active CN104148264B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201410442815.5A CN104148264B (en) 2014-09-02 2014-09-02 UV solidification equipment

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CN104148264B CN104148264B (en) 2016-02-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110941118A (en) * 2019-11-11 2020-03-31 深圳市华星光电半导体显示技术有限公司 Lamp tube illumination control method of ultraviolet baking oven and ultraviolet baking oven
CN111701822A (en) * 2020-06-23 2020-09-25 北京北方华创微电子装备有限公司 Fan control method in ultraviolet curing equipment and ultraviolet curing equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1140364B1 (en) * 1999-09-17 2006-07-26 Minuteman International, Inc. Apparatus for curing floor coating
US20090272320A1 (en) * 2008-04-30 2009-11-05 George Wakalopulos Jet driven rotating ultraviolet lamps for curing floor coatings
CN203209289U (en) * 2013-04-08 2013-09-25 佛山泰上机械有限公司 Ultraviolet (UV) drying machine
CN203473757U (en) * 2013-08-09 2014-03-12 志圣科技(广州)有限公司 Conveying UV device with adjustable width
CN204194259U (en) * 2014-09-02 2015-03-11 志圣科技(广州)有限公司 A kind of UV solidification equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1140364B1 (en) * 1999-09-17 2006-07-26 Minuteman International, Inc. Apparatus for curing floor coating
US20090272320A1 (en) * 2008-04-30 2009-11-05 George Wakalopulos Jet driven rotating ultraviolet lamps for curing floor coatings
CN203209289U (en) * 2013-04-08 2013-09-25 佛山泰上机械有限公司 Ultraviolet (UV) drying machine
CN203473757U (en) * 2013-08-09 2014-03-12 志圣科技(广州)有限公司 Conveying UV device with adjustable width
CN204194259U (en) * 2014-09-02 2015-03-11 志圣科技(广州)有限公司 A kind of UV solidification equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110941118A (en) * 2019-11-11 2020-03-31 深圳市华星光电半导体显示技术有限公司 Lamp tube illumination control method of ultraviolet baking oven and ultraviolet baking oven
CN110941118B (en) * 2019-11-11 2022-03-08 深圳市华星光电半导体显示技术有限公司 Lamp tube illumination control method of ultraviolet baking oven and ultraviolet baking oven
CN111701822A (en) * 2020-06-23 2020-09-25 北京北方华创微电子装备有限公司 Fan control method in ultraviolet curing equipment and ultraviolet curing equipment

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