CN104148104B - Pyrolysis gasoline hydrogenation processes catalyst and method - Google Patents

Pyrolysis gasoline hydrogenation processes catalyst and method Download PDF

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CN104148104B
CN104148104B CN201310179950.0A CN201310179950A CN104148104B CN 104148104 B CN104148104 B CN 104148104B CN 201310179950 A CN201310179950 A CN 201310179950A CN 104148104 B CN104148104 B CN 104148104B
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catalyst
pyrolysis gasoline
zeolite
drippolene
zsm
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CN104148104A (en
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刘仲能
王德举
何俊琳
唐之勤
王辉
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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Abstract

The present invention relates to a kind of pyrolysis gasoline hydrogenation and process catalyst and method, mainly solve Ni Co Mo (W)/Al in existing pyrolysis gasoline hydrogenation purification techniques2O3Hydrobon catalyst can not crack conversion non-aromatics and the technical problem of heavy arene.The present invention includes following component by using in terms of parts by weight: a) 0.01 ~ 1.0 part of at least one in Pt or Pd;B) 97 ~ 99.99 parts of fine grain ZSM-5 5 Zeolite supports, ZSM 5 zeolite grain is smaller in size than 800nm;C) 0 ~ 2 part of auxiliary agent, the auxiliary agent technical scheme of at least one in La, Sn, Pb or Zn preferably solves this problem, can be used in the production that drippolene produces BTX aromatic hydrocarbons.

Description

Pyrolysis gasoline hydrogenation processes catalyst and method
Technical field
The present invention relates to a kind of pyrolysis gasoline hydrogenation and process catalyst and method.
Background technology
Drippolene is the general name of the by-product C5 ~ 204 DEG C cut during preparing ethylene by steam cracking, essentially from the condensate liquid between water quick cooling tower reactor, debutanization tower reactor and the compressor section of ethylene cracker.Owing to cracking stock, cracking mode, the cracking type of furnace and cracking severity exist notable difference, by-product composition change is very big, and drippolene yield is about the 60 ~ 80% of ethylene yield, and its yield, composition are relevant to the raw material of naphtha and cracking severity.The whole world particularly Asia ethylene industry rapid growth in recent years, by-product drippolene yield synchronizes to be significantly increased.
The composition of drippolene is considerably complicated, and containing having more than 200 kinds of components, including alkane, cycloalkane, diolefin, alkene, cycloolefin, alkynes, aromatic hydrocarbons, alkenyl arene and condensed ring heavy aromatics etc., wherein arene content is up to 60 ~ 75%, is the important sources of aromatic hydrocarbons.Drippolene extremely unstable, during depositing, easily polymerization generates oligomer (green oil) and colloid, it is impossible to directly use, additionally, possibly together with the impurity such as sulphur, nitrogen in drippolene, then the method for the most industrial general employing two-stage hydrogenation carries out solvent extraction.First paragraph hydrogenation uses precious metals pd/Al2O3 Catalyst or Ni catalyst, be mainly hydrogenated with the diolefin of poor heat stability;Second segment uses non-noble metal Ni-Co-Mo/Al2O3 Catalyst carries out hydrogenation of olefins, and removes the plurality of impurities including sulfide.It is one of most important process for purification of oil product it can also be used to the refining modification of drippolene that hydrofinishing processes.Be usually the most in the presence of hydrogen and a catalyst, make the objectionable impurities such as the sulphur in raw material, oxygen, nitrogen be changed into corresponding hydrogen sulfide, water, ammonia and remove, and make alkene and diene hydrogenation saturated.Active metal component in Hydrobon catalyst is often two kinds (referred to as binary metal components) in molybdenum, tungsten, cobalt, nickel, and carrier is mainly aluminum oxide.
Although drippolene processes through traditional secondary hydrogenation, and alkene can be hydrogenated with and remove the impurity such as sulphur, nitrogen, but non-aromatics can not carry out cracking to be converted, therefore the composition of the drippolene of two-stage hydrogenation is broadly divided into alkane, cycloalkane, BTX aromatic hydrocarbons and part heavy arene, it is still necessary to carry out solvent extraction BTX aromatic hydrocarbons.Aromatics Extractive Project is the difference according to aromatic hydrocarbons, non-aromatics solubility in a solvent, reach to separate the purpose of target aromatic hydrocarbons, although solvent extraction BTX can obtain the BTX aromatic hydrocarbons of higher degree, however it is necessary that the solvent extraction apparatus of a set of complexity, and extraction solvent needs constantly to supplement during extraction procedure, therefore solvent extraction occupies drippolene and produces the larger proportion of BTX aromatic hydrocarbons cost.
The cracking of non-aromatics and heavy aromatics take off alkyl and can realize on acid centre.United States Patent (USP) US3,729,409 non-aromaticss proposing to mix with aromatic hydrocarbons are reacted by hydrocracking in the presence of a catalyst and are changed into low-carbon alkanes, can isolate aromatic hydrocarbons by vapour-liquid separator from non-aromatics.Additionally, United States Patent (USP) US3,849,290 and 3,950,241 also proposed the linear hydrocarbon component mixed with aromatic hydrocarbons hydrogenated cracking reaction in the presence of ZSM-5 type zeolite changes into gaseous component to increase the arene content in liquid composition with the method preparing high-quality volatile oil constituents.Korea S's SK patent CN1217892C passes through similar approach, the upgrading such as reformate and drippolene can be prepared as liquefied petroleum gas and light aromatics, but the raw material used is secondary hydrogenation drippolene.
Containing higher sulphur, nitrogen impurity in drippolene, noble metal hydrogenating component is easily made to be poisoned, typically be there is by catalyst modification or load the metal component realization hydrogenation of highly hydrogenated activity, it is also possible to by changing content of metal, the decentralization of carried metal is adjusted.Additionally the too strong meeting of hydrogenation activity causes another side reaction aromatic ring saturated.United States Patent (USP) US5,865,986 proposes to use sulphur compound to control metal active.Additionally, in United States Patent (USP) US6, in 001,241, control degree of hydrogenation with lead or bismuth.The raw material that may contain suppression metal hydrogenation performance component complex for raw material, the drippolene raw material of such as sulfur compound, can consider two kinds of metal composite of Pt, Pd together, this all can have good sulfur resistance thus keep good Hydrogenation than being used alone any one metal of Pt, Pd.Two kinds of metal composite of Pt, Pd can produce mutually electro ultrafiltration or chemical action rather than separately exist in catalyst, thus provide excellent hydrogenation and sulfur resistance.
Summary of the invention
One of the technical problem to be solved is Ni-Co-Mo (W)/Al in existing pyrolysis gasoline hydrogenation purification techniques2O3Hydrobon catalyst can not crack conversion non-aromatics and the technical problem of heavy arene, it is provided that the effective catalyst of a kind of new Zeolite support carried noble metal.This catalyst is in pyrolysis gasoline hydrogenation processes, not only achieve hydrodesulfurization and alkene is saturated, also achieving non-aromatics hydrocracking is light paraffins, and heavy arene part lighting generates the BTX light aromatics of high added value, and product can separate and recover BTX aromatic hydrocarbons by simple distillation.The two of the technical problem to be solved are to provide a kind of method processed with one of solution relevant art problem corresponding catalyst for pyrolysis gasoline hydrogenation.
For solving one of above-mentioned technical problem, the technical solution used in the present invention is as follows: a kind of pyrolysis gasoline hydrogenation processes catalyst, includes following component: a) in terms of parts by weight 0.01 ~ 1.0 part of at least one in Pt or Pd;B) 97 ~ 99.99 parts of small crystal grain ZSM-5 zeolite carriers, ZSM-5 zeolite crystallite dimension is less than 800nm;C) 0 ~ 2 part of auxiliary agent, at least one in La, Sn, Pb or Zn of auxiliary agent.
In technique scheme, pyrolysis gasoline hydrogenation processes catalyst and it is characterized in that in terms of parts by weight, and the consumption of at least one in Pt or Pd is preferably 0.01 ~ 0.5 part;The consumption of at least one in La, Sn, Pb or Zn is preferably 0.01 ~ 0.5 part;ZSM-5 zeolite crystallite dimension is preferably 30~800 nm;The silica/alumina mole ratio of ZSM-5 zeolite is preferably 30 ~ 150;Binding agent in ZSM-5 zeolite carrier content by weight percentage is preferably not greater than the 70% of vehicle weight;The binding agent used during the shaping of ZSM-5 zeolite carrier is preferably selected from least one in aluminum oxide, silica or concave convex rod.
For solving the two of above-mentioned technical problem, the technical solution used in the present invention is as follows: with one-stage hydrogenation drippolene and hydrogen as raw material, reaction temperature be 260 ~ 400 ° of C, reaction pressure be 1.0 ~ 5.0Mpa, the weight (hourly) space velocity (WHSV) of drippolene is 1.0 ~ 6.0 hours-1Under conditions of hydrogen/drippolene volume ratio is 400 ~ 1000, raw material and catalyst haptoreaction, the organosulfur compound in raw material is made to be converted into hydrogen sulfide, carry out olefin(e) compound being hydrogenated with, non-aromatics and heavy arene carry out hydrocracking simultaneously, and catalyst used includes following component in terms of parts by weight:
A) 0.01 ~ 1.0 part of at least one in Pt or Pd;
B) 97 ~ 99.99 parts of small crystal grain ZSM-5 zeolite carriers, ZSM-5 zeolite crystallite dimension is less than 800nm;
C) 0 ~ 2 part of auxiliary agent, at least one in La, Sn, Pb or Zn of auxiliary agent.
In technique scheme, reaction temperature is preferably 300 ~ 400 ° of C, and reaction pressure is preferably 2.0 ~ 4.0 Mpa, and the weight (hourly) space velocity (WHSV) of drippolene is preferably 2.0 ~ 5.0 hours-1, hydrogen/drippolene volume ratio is preferably 400 ~ 800.
The preparation method of catalyst of the present invention is as follows: zeolite is with sodium form preparation synthesis, then ion exchange is carried out with the acid solution such as ammonium salt solution or hydrochloric acid, carry out roasting after exchange and be converted into h-type zeolite, then exchanged by ion or at least one metal of dipping method introducing Pt or Pd, use palladium bichloride, palladium nitrate, ammonium chloropalladate, ammonium chloropalladite, platinum nitrate, chloroplatinic acid, ammonium chloroplatinate, ammonium chloroplatinite, dichloro four ammonium closes at least one the aqueous solution of platinum as precursor, hydrogenation activity for regulation noble metal adds La, Sn, at least one in Pb or Zn is as assistant metal.After h-type zeolite introduces Pt or Pd, it is dried under less than 200 ° of C, then at 300 ~ 600 ° of C, dried catalyst is calcined.The catalyst of the present invention is applicable to one section of pyrolysis gasoline hydrogenation and processes, and then produces BTX aromatic hydrocarbons without extracting.
The catalyst of the present invention uses small crystal grain ZSM-5 zeolite as acidic components, there is sour density big, the feature that aperture is unobstructed, metal hydrogenation component has the advantages that Hydrogenation is moderate, has good activity and stability in process the reaction preparing BTX aromatic hydrocarbons for one-stage hydrogenation pyrolysis gasoline hydrogenation.It it is 2.0 ~ 5.0 hours in 300 ~ 400 ° of C of inlet temperature, reaction pressure 2.0 ~ 4.0Mpa, the weight (hourly) space velocity (WHSV) of liquid charging stock-1, hydrogen/drippolene volume basis is 400 ~ 800, one section of drippolene carries out hydrotreating, desulfurized effect and non-aromatics cracking degree high, improves the concentration of BTX in liquid product, achieve preferable technique effect.
Below by embodiment, the present invention is further elaborated, but these embodiments are not to limit the scope of the present invention.
Detailed description of the invention
[embodiment 1 ~ 3]
With TPAOH (TPAOH) solution with tetraethyl orthosilicate (TEOS) as raw material, according to mol ratio (TPA)2O:5.5 TEOS:90H2It is stirred overnight under O room temperature and mixes, then under 80 ° of C aging 72 hours, prepare seeding director.With Ludox and aluminum sulfate as raw material, the mol ratio being made into crystallization mother liquor is 28 Na2O:3.3Al2O3: 100 SiO2: 4000 H2O, the seeding director and the 1 of 4% of its weight 5 % is added in crystallization mother liquor, 6-hexamethylene diamine, reaction system is reacted 72 hours in 100 milliliters of crystallizing kettles under 150 ° of C, after filtration washing, drying, roasting, the bright product of XRD stave of sample is the ZSM-5 zeolite of high-crystallinity, SEM characterization result shows zeolite granular a size of 30 ~ 40 ran, and it is 360 meters squared per gram that physical absorption measures its BET specific surface area.Product and ammonium nitrate solution carry out ion exchange, carry out roasting and be converted into h-type zeolite after exchange.With aluminum oxide, Ludox and attapulgite clay, h-type zeolite is shaped respectively, prepare salic by weight percentage 35% Zeolite support, containing silica with the Zeolite support of mass ratio range 29% and containing concave convex rod with the Zeolite support of mass ratio range 67%, respectively at above-mentioned three kinds of supported on carriers Pt and Pd, at 450 DEG C, calcining obtains catalyst a, b and c in 4 hours.
[embodiment 4 ~ 7]
With TPAOH (TPAOH) solution with tetraethyl orthosilicate (TEOS) as raw material, according to mol ratio (TPA)2O:5.5 TEOS:90H2It is stirred overnight under O room temperature and mixes, then under 80 ° of C aging 72 hours, prepare seeding director.With Ludox and aluminum sulfate as raw material, the mol ratio being made into crystallization mother liquor is 28 Na2O:0.67Al2O3: 100 SiO2: 4000 H2O, the seeding director of its weight 10 % is added in crystallization mother liquor, reaction system is reacted 24 hours in 100 milliliters of crystallizing kettles under 180 ° of C, after filtration washing, drying, roasting, the bright product of XRD stave of sample is the ZSM-5 zeolite of high-crystallinity, SEM characterization result shows zeolite granular a size of 100 ~ 200 ran, and physical absorption measures its BET specific surface area 355 meters squared per gram.Product and ammonium nitrate solution carry out ion exchange, carry out roasting and be converted into h-type zeolite after exchange.Using attapulgite clay to be shaped h-type zeolite, prepare the Zeolite support containing concave convex rod with mass ratio range 30%, respectively at above-mentioned supported on carriers Pt and Pb, Pt and Zn, the Sn of Pd and La, Pt sum, at 450 DEG C, calcining obtains catalyst d, e, f and g in 4 hours.
[embodiment 8]
With TPAOH (TPAOH) solution with tetraethyl orthosilicate (TEOS) as raw material, according to mol ratio (TPA)2O:5.5 TEOS:90H2It is stirred overnight under O room temperature and mixes, then under 80 ° of C aging 72 hours, prepare seeding director.Weigh 250 grams of White Carbon blacks, add 10 grams of sesbania powder, aluminum sulfate solution [83.4 grams of Al2(SO4)3·18H2O is dissolved in 50 grams of water] and 40 grams of seeding directors, the Ludox (mass percent 40 wt%) adding 470 grams carries out kneading shaping as binding agent.Reactor is previously added the 40wt% ethylenediamine solution of 40 grams, the cylindric product of 100 grams of above-mentioned preparations is placed in reactor and after porous stainless steel net upper seal, under 180 ° of C, carries out gas-solid phase processor 3 days.Product washs with distilled water after taking out, and obtains adhesiveless ZSM-5 zeolite in 550 ° of C roastings after drying in air atmosphere.The bright product of XRD stave is ZSM-5 zeolite, the zeolite grain 600 ~ 800nm of formed body, and physical absorption measures its BET specific surface area 341 meters squared per gram.Product and ammonium nitrate solution carry out ion exchange, carry out roasting and be converted into h-type zeolite after exchange, supporting Pt and Zn on Hydrogen adhesiveless ZSM-5 zeolite, and at 450 DEG C, calcining obtains catalyst h in 4 hours.
Table 1
[comparative example 1]
The commodity ZSM-4 zeolite (SiO that will buy2/Al2O3Mol ratio is 60, and crystallite dimension is 2000 ~ 3000 nm) swap washing with ammonium nitrate solution, drying, roasting obtain Hydrogen ZSM-5 zeolite, and physical absorption measures its BET specific surface area 317 meters squared per gram.Using attapulgite clay to be shaped h-type zeolite, prepare the Zeolite support containing concave convex rod with mass ratio range 30%, load weight is than the Zn of the Pt and 0.08% of meter 0.05%, and at 450 DEG C, calcining obtains comparative example catalyst in 4 hours.
[embodiment 9]
This example demonstrates that the application that embodiment 1~8 gained catalyst processes at pyrolysis gasoline hydrogenation.
Take the embodiment of the present invention 1~8 gained catalyst each 40ml loading fixed bed reactors and carry out reaction examination.Catalyst in fixed bed reactors in 320 ~ 400 ° of C of inlet temperature, reaction pressure 2.8 Mpa, the weight (hourly) space velocity (WHSV) 3.5 hours of liquid charging stock-1, hydrogen/hydrocarbon raw material volume basis is to check and rate in the case of 600, and the one-stage hydrogenation drippolene raw material composition of employing is by weight percentage: < C6NA It is 7.15%;C6~C8NA is 7.15%;Benzene is 48.64%;Toluene is 22.30%;Ethylbenzene is 7.06%;Styrene is 0.25%;Dimethylbenzene is 6.90%;C9Component is 0.39%;C10 +Component is 0.93%, and bromine valency is 16.51 gBr2/ 100g oil, S content is 169 ppm.Product calculates liquid yield after stripping tower, is analyzed fluid product composition, and reaction result is listed in table 2.
[comparative example 2]
Take comparative example 1 gained catalyst 40 ml and load fixed bed reactors, use raw material similarly to Example 9 and condition to carry out reaction examination.Reaction result is listed in table 2.
Table 2
[embodiment 10]
This example demonstrates that embodiment 8 gained catalyst changes the result of the test of process conditions in pyrolysis gasoline hydrogenation processes.
Catalyst h is loaded fixed bed reactors, and loadings is 40ml, is passed through one section of drippolene and hydrogen, changes process conditions and tests.The one-stage hydrogenation drippolene raw material composition used is by weight percentage: < C6NA It is 7.15%;C6~C8NA is 7.15%;Benzene is 48.64%;Toluene is 22.30%;Ethylbenzene is 7.06%;Styrene is 0.25%;Dimethylbenzene is 6.90%;C9Component is 0.39%;C10 +Component is 0.93%, and bromine valency is 16.51 gBr2/ 100g oil, S content is 169 ppm.Product calculates liquid yield after stripping tower, is analyzed fluid product composition, and the result of the test after reaction 48h is shown in Table 3.
Table 3

Claims (10)

1. pyrolysis gasoline hydrogenation processes a catalyst, includes following component in terms of parts by weight:
A) 0.01~1.0 part of at least one in Pt or Pd;
B) 97~99.99 parts of small crystal grain ZSM-5 zeolite carriers, ZSM-5 zeolite crystallite dimension is less than or equal to 800nm;
C) 0~2 part of auxiliary agent, at least one in La, Sn, Pb or Zn of auxiliary agent;
Wherein, described drippolene is one-stage hydrogenation drippolene.
Pyrolysis gasoline hydrogenation the most according to claim 1 processes catalyst, it is characterised in that in terms of parts by weight, the consumption of at least one in Pt or Pd is 0.01~0.5 part.
Pyrolysis gasoline hydrogenation the most according to claim 1 processes catalyst, it is characterised in that in terms of parts by weight, the consumption of at least one in La, Sn, Pb or Zn is 0.01~0.5 part.
Pyrolysis gasoline hydrogenation the most according to claim 1 processes catalyst, it is characterised in that ZSM-5 zeolite crystallite dimension is 30~800nm.
Pyrolysis gasoline hydrogenation the most according to claim 1 processes catalyst, it is characterised in that the silica/alumina mole ratio of described ZSM-5 zeolite is 30~150.
Pyrolysis gasoline hydrogenation the most according to claim 1 processes catalyst, it is characterised in that the binding agent content by weight percentage in described ZSM-5 zeolite carrier is not more than the 70% of vehicle weight.
Pyrolysis gasoline hydrogenation the most according to claim 1 processes catalyst, it is characterised in that at least one in aluminum oxide, silica or concave convex rod of the binding agent used during the shaping of described ZSM-5 zeolite carrier.
8. the method that catalyst described in claim 1 is used for pyrolysis gasoline hydrogenation process, it is characterized in that with one-stage hydrogenation drippolene and hydrogen as raw material, reaction temperature be 260~400 DEG C, reaction pressure be 1.0~5.0MPa, the weight (hourly) space velocity (WHSV) of drippolene is 1.0~6.0 hours-1Under conditions of hydrogen/drippolene volume ratio is 400~1000, raw material and catalyst haptoreaction, the organosulfur compound in raw material is made to be converted into hydrogen sulfide, carry out olefin(e) compound being hydrogenated with, non-aromatics and heavy arene carry out hydrocracking simultaneously, and catalyst used includes following component in terms of parts by weight:
A) 0.01~1.0 part of at least one in Pt or Pd;
B) 97~99.99 parts of small crystal grain ZSM-5 zeolite carriers, ZSM-5 zeolite crystallite dimension is less than or equal to 800nm;
C) 0~2 part of auxiliary agent, at least one in La, Sn, Pb or Zn of auxiliary agent.
The method that pyrolysis gasoline hydrogenation the most according to claim 8 processes, it is characterised in that reaction temperature is 300~400 DEG C, reaction pressure is 2.0~4.0MPa.
The method that pyrolysis gasoline hydrogenation the most according to claim 8 processes, it is characterised in that the weight (hourly) space velocity (WHSV) of drippolene is 2.0~5.0 hours-1, hydrogen/drippolene volume ratio is 400~800.
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CN106582791B (en) * 2015-10-14 2019-04-12 中国石油化工股份有限公司 Catalyst for benzene and ethane ethylbenzene
CN107282090B (en) * 2016-04-12 2019-04-12 中国石油化工股份有限公司 The catalyst that ethane is reacted with benzene
CN107282100B (en) * 2016-04-12 2019-07-09 中国石油化工股份有限公司 The catalyst of ethane alkylated reaction
CN107282098B (en) * 2016-04-12 2019-01-25 中国石油化工股份有限公司 The catalyst reacted for ethane with benzene

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CN101734986A (en) * 2008-11-21 2010-06-16 中国石油化工股份有限公司 Method for hydrogenation pyrolysis of prolific benzene and xylene by using pyrolysis gasoline
CN102744098B (en) * 2011-04-20 2016-04-13 中国石油化工股份有限公司 The catalyst of heavy aromatics hydrocracking volume increase BTX aromatic hydrocarbons and trimethylbenzene

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