CN104142529B - A kind of half aluminum plating glass microballon production technology and brush pearl device thereof - Google Patents
A kind of half aluminum plating glass microballon production technology and brush pearl device thereof Download PDFInfo
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- CN104142529B CN104142529B CN201410399443.2A CN201410399443A CN104142529B CN 104142529 B CN104142529 B CN 104142529B CN 201410399443 A CN201410399443 A CN 201410399443A CN 104142529 B CN104142529 B CN 104142529B
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Abstract
The invention discloses a kind of half aluminum plating glass microballon production technology and brush pearl device thereof, on glass microballoon surface, 1/2nd aluminium coated is established in plating, realize by planting pearl operation, vacuum aluminum-coated operation and brush pearl operation, in the time of brush pearl, realize brush pearl by half aluminum plating glass microballon brush pearl device, this device by frame (12), unwinding rack (1), rolling frame (2), draw-gear, brush roll (7), idler roller (8), anti-ly fly upward plate (13) and frication (11) forms. The invention has the beneficial effects as follows: half aluminum plating glass microballon has unique application at reflective ink area, play effect reflective, warning, the adhesion of it and silk-screen glue is higher, can collect continuously in enormous quantities half aluminum plating glass microballon, have collection rate high, fly upward smallly, half aluminum plating glass microballon flies upward small, and brush is from glass microballoon plated surface aluminium lamination not damaged in process, brush is clean dustless from the half aluminum plating glass microballon getting off, and has advantages of higher reflex reflection performance.
Description
Technical field
The present invention relates to reflective field, particularly a kind of half aluminum plating glass microballon production technology and brush pearl device thereof.
Background technology
Glass microballoon is mainly used in reflectorized material field, and along with the enhancing of people's security protection consciousness, also there is application at other field, and half aluminum plating glass microballon is mainly used in the Christmas tree pattern of silk-screen printing technique and makes the reflectorized paint of high brightness, play attractive in appearance, warning, eye-catching effect. But half aluminum plating glass microballon does not also form large-scale production, just collect beads formed film and in vacuum aluminum-plating machine is aluminized process, spill fallen a small amount of glass microballoon, measure little and quality is unstable.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, a kind of high half aluminum plating glass microballon production technology and brush pearl device thereof of reflective function, brush pearl not damaged and brush pearl rate of excellence is provided.
Object of the present invention is achieved through the following technical solutions: a kind of half aluminum plating glass microballon production technology, on glass microballoon surface, be coated with 1/2nd aluminium coated, and it comprises the following steps:
S1: plant pearl operation: on coating machine, plant glue is applied on PET film corona face, dries, then glass microballoon is evenly distributed in and plants on pearl glue, rolling, obtains beads formed film.
S2: vacuum aluminum-coated operation: the bead planted film that step 1 is obtained is put into vacuum aluminum-plating machine and aluminized, aluminum layer thickness is controlled at 300-1000 dust, obtains the bead planted film of aluminizing.
S3: brush pearl operation: the beads formed film of aluminizing that step 2 is obtained unreels on brush pearl device by the brush roll running up, from glue-line the inside brush from getting off, installs a frication glass microballoon below brush roll, collects and obtains half aluminum plating glass microballon.
Described step 2, when vacuum aluminum-coated, is first slightly taken out vacuum chamber, and then to vacuum chamber pumping high vacuum, after vacuumizing, then, at slow heating evaporation boat, when evaporation boat temperature reaches 1200-1400 DEG C, starts to send aluminium wire.
A kind of half aluminum plating glass microballon brush pearl device, it comprises frame, from left to right, described frame left is provided with a unwinding rack, the right-hand rolling frame that is provided with of described frame, described frame is divided into two-layer up and down, the traction electric machine that described frame upper strata is provided with draw-gear and drives draw-gear to rotate, the described traction electric machine left and right sides is provided with a draw-gear, on described frame lower floor upper surface, be provided with drive motors, brush roll, idler roller and tensioning apparatus, described drive motors left and right two sides are provided with a brush roll, the right side of each brush roll is provided with an idler roller, idler roller is connected with tensioning apparatus, described drive motors drives brush roll to rotate, each described brush roll below correspondence is provided with a frication, on frication, be connected with an anti-plate that flies upward, prevent that flying upward plate is connected with frame.
Described draw-gear comprises initiatively carry-over pinch rolls, driven carry-over pinch rolls and support, described active carry-over pinch rolls are arranged on the upper surface of frame upper strata, described driven carry-over pinch rolls are positioned at initiatively carry-over pinch rolls top, and are arranged on frame top by support, and described support is fixedly connected with frame.
In described frame lower surface, be provided with multiple deflector rolls.
The present invention has the following advantages: of the present invention is 1/2nd by aluminizing on glass microballoon surface area, in screen printing process, use half aluminum plating glass microballon of this explained hereafter can obtain excellent reflective function, and higher with the adhesion of silk-screen glue, water-fastness, dry-cleaning better performances, by this brush pearl device, can collect continuously in enormous quantities half aluminum plating glass microballon, there is collection rate high, half aluminum plating glass microballon flies upward small, and brush is from glass microballoon plated surface aluminium lamination not damaged in process, brush is clean dustless from the half aluminum plating glass microballon getting off, there is higher reflex reflection performance.
Brief description of the drawings
Fig. 1 is structural representation of the present invention
In figure, anti-roll of 1-, 2-rolling frame, 3-traction electric machine, 4-drive motors, 5-is carry-over pinch rolls initiatively, the driven carry-over pinch rolls of 6-, 7-brush roll, 8-idler roller, 9-deflector roll, 10-tensioning apparatus, 11-frication, 12-frame, the anti-plate, 14-support of flying upward of 13-.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
A kind of half aluminum plating glass microballon production technology, is coated with 1/2nd aluminium coated on glass microballoon surface, it comprises the following steps:
S1: plant pearl operation: on coating machine, plant glue is applied on PET film corona face, dries, then glass microballoon is evenly distributed in and plants on pearl glue, rolling, obtains beads formed film.
S2: vacuum aluminum-coated operation: the bead planted film that step 1 is obtained is put into vacuum aluminum-plating machine and aluminized, aluminum layer thickness is controlled at 300-1000 dust, obtains the bead planted film of aluminizing.
S3: brush pearl operation: the beads formed film of aluminizing that step 2 is obtained unreels on brush pearl device by the brush roll 7 running up, from glue-line the inside brush from getting off, installs a frication 11 glass microballoon below brush roll 7, collects and obtains half aluminum plating glass microballon
Described step 2 is when vacuum aluminum-coated, first diffusion pump and booster pump heating about one hour, when oil temperature reaches 240 DEG C of left and right, start slide valve pump, open and slightly take out valve, vacuum chamber is slightly taken out, open deep cooling and general cold, open the refrigerator of diffusion pump, in the time that vacuum reaches 500Pa, open lobe pump, in the time that vacuum reaches 3Pa, first close and slightly take out valve, open front step valve, essence is taken out valve again, to vacuum chamber pumping high vacuum, after vacuumizing, and then slow heating evaporation boat, when evaporation boat temperature reaches 1200-1400 DEG C, start to send aluminium wire.
As shown in Figure 1, a kind of half aluminum plating glass microballon brush pearl device, it comprises frame 12, from left to right, described frame 12 lefts are provided with a unwinding rack 1, the right-hand rolling frame 2 that is provided with of described frame 12, described frame 12 is divided into two-layer up and down, the traction electric machine 3 that described frame 12 upper stratas are provided with draw-gear and drive draw-gear to rotate, described traction electric machine 3 left and right sides are provided with a draw-gear, on described frame 12 lower floor's upper surfaces, be provided with drive motors 4, brush roll 7, idler roller 8 and tensioning apparatus 10, described drive motors 4 left and right two sides are provided with a brush roll 7, the right side of each brush roll 7 is provided with an idler roller 8, idler roller 8 is connected with tensioning apparatus 10, by regulating tensioning apparatus 10 to regulate the position of idler roller 8, to guarantee that beads formed film fully contacts with brush roll 7, improve the brush pearl efficiency of brush roll 7, described drive motors 4 drives brush roll 7 to rotate, each described brush roll 7 below correspondence are provided with a frication 11, on frication 11, be connected with an anti-plate 13 that flies upward, prevent that flying upward plate 13 is connected with frame 12.
In the present embodiment, draw-gear comprises initiatively carry-over pinch rolls 5, driven carry-over pinch rolls 6 and support 14, described active carry-over pinch rolls 5 are arranged on frame 12 upper strata upper surfaces, described driven carry-over pinch rolls 6 are positioned at initiatively carry-over pinch rolls 5 tops, and be arranged on frame 12 tops by support 14, driven carry-over pinch rolls 6 are on support 14, can move up and down, described support 14 is fixedly connected with frame 12, when initiatively carry-over pinch rolls 5 draw beads formed film, can regulate the distance of driven carry-over pinch rolls 6 and active carry-over pinch rolls 5, to ensure the traction dynamics of beads formed film, for further conveniently planting the traction of pearl glued membrane, in frame 12 lower surface, be provided with multiple deflector rolls 9.
Specific embodiment of the invention process is as follows:
S1: wear film, the glass microballoon beads formed film of having aluminized is fixed on material unwinding rack 1, beads formed film is through active carry-over pinch rolls 5 and brush roll 7, while wearing film, glass microballoon face need contact with 7 of brush roll, then through passing through again initiatively carry-over pinch rolls 5 and brush roll 7 after deflector roll 9, and then after deflector roll 9 on rolling frame 2 the useless film of rolling.
S2: open rolling, regulate the tension force of unwinding rack 1 and rolling frame 2, start winding motor and move with the speed of 3 ms/min, depress initiatively carry-over pinch rolls 5 and driven carry-over pinch rolls 6.
S3: start brush roll, open drive motors, start brush roll 7, by regulating tensioning apparatus 10 to regulate idler roller 8, to control the distance of beads formed film and brush roll 7, guarantee to control beads formed film and fully contact with brush roll 7, and the running frequency of brush roll 7 is adjusted to 30HZ, regulate the anti-of frication 11 tops and fly upward plate 13 positions, and fix frication 11.
S4: normally operation, carry out after above adjusting, heighten the rolling speed of service, and the brush of simultaneously observing the collecting effect of frication 11 and the beads formed film upper glass microballon after brush roll 7 is from situation, at the brush that fully ensures half aluminum plating glass microballon from rate, the flexible modulation rolling speed of service, reaches the requirement of efficient collection half aluminum plating glass microballon.
Claims (3)
1. one and half aluminum plating glass microballon brush pearl devices, it is characterized in that: it comprises frame (12), from left to right, described frame (12) left is provided with a unwinding rack (1), the right-hand rolling frame (2) that is provided with of described frame (12), described frame (12) is divided into two-layer up and down, the traction electric machine (3) that described frame (12) upper strata is provided with draw-gear and drives draw-gear to rotate, described traction electric machine (3) left and right sides is provided with a draw-gear, on described frame (12) lower floor upper surface, be provided with drive motors (4), brush roll (7), idler roller (8) and tensioning apparatus (10), described drive motors (4) left and right two sides are provided with a brush roll (7), the right side of each brush roll (7) is provided with an idler roller (8), idler roller (8) is connected with tensioning apparatus (10), described drive motors (4) drives brush roll (7) to rotate, described each brush roll (7) below correspondence is provided with a frication (11), on frication (11), be connected with an anti-plate (13) that flies upward, prevent that flying upward plate (13) is connected with frame (12).
2. a kind of half aluminum plating glass microballon brush pearl device according to claim 1, it is characterized in that: described draw-gear comprises initiatively carry-over pinch rolls (5), driven carry-over pinch rolls (6) and support (14), described active carry-over pinch rolls (5) are arranged on the upper surface of frame (12) upper strata, described driven carry-over pinch rolls (6) are positioned at initiatively carry-over pinch rolls (5) top, and being arranged on frame (12) top by support (14), described support (14) is fixedly connected with frame (12).
3. a kind of half aluminum plating glass microballon brush pearl device according to claim 2, is characterized in that: in described frame (12) lower surface, be provided with multiple deflector rolls (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410399443.2A CN104142529B (en) | 2014-08-14 | 2014-08-14 | A kind of half aluminum plating glass microballon production technology and brush pearl device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410399443.2A CN104142529B (en) | 2014-08-14 | 2014-08-14 | A kind of half aluminum plating glass microballon production technology and brush pearl device thereof |
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| CN104142529A CN104142529A (en) | 2014-11-12 |
| CN104142529B true CN104142529B (en) | 2016-05-04 |
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| CN201410399443.2A Active CN104142529B (en) | 2014-08-14 | 2014-08-14 | A kind of half aluminum plating glass microballon production technology and brush pearl device thereof |
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| ITUA20161842A1 (en) * | 2016-03-21 | 2017-09-21 | Intercom S R L | CONVEYOR WITH AUTOMATIC CLEANING SYSTEM FOR GLUE DISTRIBUTOR EQUIPMENT |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203439807U (en) * | 2013-09-13 | 2014-02-19 | 成都中节能反光材料有限公司 | Compound stripping device |
| CN103823265A (en) * | 2014-03-04 | 2014-05-28 | 四川中科倍特尔技术有限公司 | Full-aluminizing high-refractive-index glass microbead as well as production process thereof |
| CN204154926U (en) * | 2014-08-14 | 2015-02-11 | 成都中节能反光材料有限公司 | A kind of glass microballoon brush pearl device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4899242B2 (en) * | 2001-01-05 | 2012-03-21 | 大日本印刷株式会社 | Separate film peeling device |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203439807U (en) * | 2013-09-13 | 2014-02-19 | 成都中节能反光材料有限公司 | Compound stripping device |
| CN103823265A (en) * | 2014-03-04 | 2014-05-28 | 四川中科倍特尔技术有限公司 | Full-aluminizing high-refractive-index glass microbead as well as production process thereof |
| CN204154926U (en) * | 2014-08-14 | 2015-02-11 | 成都中节能反光材料有限公司 | A kind of glass microballoon brush pearl device |
Non-Patent Citations (1)
| Title |
|---|
| 真空镀铝技术在反光布上的应用;邱尚煌等;《真空与低温》;20131231;第19卷(第4期);第234页第4-12行，第236页9-13行 * |
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Effective date of registration: 20210413 Address after: Group 6 and 7, Zhongfeng village, Binlang Township, high tech Zone, Dazhou, Sichuan 610000 Patentee after: Cecep (Dazhou) new material Co.,Ltd. Address before: 610400 Sichuan Jintang Industrial Park, Zhao town, Jintang County, Chengdu City, Sichuan Province Patentee before: CHENGDU ZHONGJIENENG REFLECTIVE MATERIALS Co.,Ltd. |
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Denomination of invention: A semi aluminized glass bead production process and its bead brushing device Effective date of registration: 20221229 Granted publication date: 20160504 Pledgee: Dazhou Rural Commercial Bank Co.,Ltd. Dachuan Sub branch Pledgor: Cecep (Dazhou) new material Co.,Ltd. Registration number: Y2022510000335 |
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