CN104141601A - Technological method for making up deficiency of insufficient air inflating capacity of air compressor in summer - Google Patents
Technological method for making up deficiency of insufficient air inflating capacity of air compressor in summer Download PDFInfo
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- CN104141601A CN104141601A CN201410225501.XA CN201410225501A CN104141601A CN 104141601 A CN104141601 A CN 104141601A CN 201410225501 A CN201410225501 A CN 201410225501A CN 104141601 A CN104141601 A CN 104141601A
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Abstract
A technological method for making up deficiency of insufficient air inflating capacity of an air compressor in summer is an auxiliary technology for the air compressor. A one-section separator outlet pipeline and an auxiliary separator outlet pipeline are connected onto a pipeline of a two-section compressor of a main air compressor respectively; a one-section separator is connected onto the one-section separator outlet pipeline and connected with a one-section cooler through a one-section cooler outlet pipeline, the one-section cooler is connected with a one-section compressor of the main air compressor through a one-section compression outlet pipeline, and the one-section compressor of the main air compressor is connected with an air filter through a one-section compression inlet pipeline of the main compressor; an auxiliary separator is connected onto the auxiliary separator outlet pipeline and connected with an auxiliary cooler through an auxiliary cooler outlet pipeline, and the auxiliary cooler is connected with an auxiliary air compressor through an auxiliary air compressor outlet pipeline; and the auxiliary air compressor is connected with the one-section compression inlet pipeline of the main air compressor through an auxiliary air compressor inlet pipeline.
Description
Technical field: the present invention relates to the ancillary technique in air compressor, especially a kind of technological method that makes up air compressor inflate quantity in summer deficiency.
Background technique: the problem of ubiquitous air compressor inflate quantity in summer deficiency in the industry production processes such as chemical industry, petrochemical industry, iron and steel, air separation, often using air compressor is air compressor, provides pressurized air for producing.Under air compressor normal operation, exhaust pressure is certain, the inflate quantity of air compressor depends on ambient temperature and rotating speed, because the design load of air compressor one-level inlet temperature is the intermediate value of winter temperature and summer temperature, therefore when air compressor is in the winter time with summer, along with the variation of temperature, inflate quantity also changes thereupon.Summer airborne water content higher than winter, this be cause air compressor inflate quantity reduce Another reason.Along with the rising inflate quantity of temperature is obviously not enough, can not meet process units needs in summer, device must load shedding move, and causes a large amount of wastes.Temperature is irresistible with the variation in season, thereby air compressor inflate quantity is ubiquitous with the problem changing season.
Summary of the invention: the object of this invention is to provide a kind of technological method that makes up air compressor inflate quantity in summer deficiency, it has overcome the shortcoming of prior art, the object of the present invention is achieved like this, connecting respectively one section of separator outlet pipeline and auxiliary air separator outlet conduit on the pipeline of two sections of compressors of main air compressor; On one section of separator outlet pipeline, connecting one section of separator, one section of separator is connected by one section of cooler outlet pipeline with in the middle of one section of cooler, in the middle of one section of compressor of one section of cooler and main air compressor, be connected by one section of compression outlet conduit, one section of compressor of main air compressor is connected by one section of compression inlet pipe of main air compressor with air filter is middle; On auxiliary air separator outlet conduit, connecting auxiliary air separator, auxiliary air separator is connected by auxiliary cooler outlet conduit with auxiliary cooler, auxiliary cooler is connected by air-boost compressor outlet conduit with air-boost compressor, and air-boost compressor outlet valve and air-boost compressor outlet check valve are installed on air-boost compressor outlet conduit; Air-boost compressor is connected by one section of compression inlet pipe of air-boost compressor inlet pipe and main air compressor, and air-boost compressor inlet valve is installed in the middle of it.
One section of compressor of main air compressor, one section of cooler, one section of separator and air-boost compressor, auxiliary cooler, auxiliary air separator are to be connected in parallel.
When the present invention works, be divided into two-way from air filter air out, the first via enters in one section of compressor of main empty compressor and compresses from one section of compression inlet pipe of main air compressor, air after compression enters one section of cooler from one section of compression outlet conduit and carries out cooling, then enter one section of separator from one section of cooler out, compress through one section of laggard two sections of compressor of air compressor of becoming owner of of separator separating and condensing water; Secondary route air-boost compressor inlet pipe, after air-boost compressor inlet valve, entering air-boost compressor compresses, air after compression enters auxiliary cooler and carries out cooling after air-boost compressor outlet conduit, air-boost compressor outlet check valve, air-boost compressor outlet valve, cooled air is after auxiliary air separator separating and condensing water, through auxiliary air separator outlet conduit and mix from one section of separator air out, and then enter in two sections of compressors of main air compressor and compress.
The inflate quantity of air-boost compressor is the 3%-15% of one section of discharge gas Qty of compressor of main air compressor.
In the time of summer operation, this device is to increase main air compressor inflate quantity by operation air-boost compressor, makes the sum total of the inflate quantity of one section of compression of main air compressor and the inflate quantity of air-boost compressor meet need of production, the stable high load running of assurance device.
Meaning of the present invention is: 1, overcome the air compressor causing due to the rising of temperature and looked not enough shortcoming up and down, realized the high load running of device, reduced waste, reduced cost of production; 2, solved the bottleneck problem of air compressor in Chemical Manufacture; 3, by increasing air-boost compressor, auxiliary cooler, met the need of production at varying environment temperature; 4, it had both been applicable to Multistage centrifugal compressor and had also been applicable to multistage reciprocal compressor; 5, the compression that it had both been applicable to air is also applicable to the compression of other gas that has analogue; 6, the design that it both can directly apply to new equipment also can be applicable to the technical innovation of old device; 7, the air-boost compressor one increasing is that inflate quantity is little, the 2nd, and outlet pressure is lower, so energy consumption is lower; 8, one section of inlet temperature of the rising major effect air compressor of temperature, impact on two sections of inlet temperatures is less, it has solved targetedly because of the raise problem of the one section of entrance gettering quantity deficiency of air compressor causing of temperature, make the ability of the follow-up machine of main air compressor and the driving machine of main air compressor obtain maximum performance, thereby it is a kind of best approach little and that energy consumption is low of investing.
Brief description of the drawings: Fig. 1 is a kind of tooling schematic diagram that makes up air compressor inflate quantity in summer deficiency, in figure 1, air filter 2, one section of compression inlet pipe 3 of main air compressor, one section of compressor 4 of main air compressor, main air compressor one section outlet pipeline 5, one section of cooler 6, one section of cooler outlet pipeline 7, one section of separator 8, one section of separator outlet pipeline 9, air-boost compressor inlet pipe 10, air-boost compressor inlet valve 11, air-boost compressor 12, air-boost compressor outlet conduit 13, air-boost compressor outlet check valve 14, air-boost compressor outlet valve 15, auxiliary cooler 16, auxiliary cooler outlet conduit 17, auxiliary air separator 18, auxiliary air separator outlet conduit 19, two sections of compressors of main air compressor.
Embodiment: embodiment 1, connecting respectively one section of separator outlet pipeline 8 and auxiliary air separator outlet conduit 18 on the pipeline of two sections of compressors 19 of main air compressor; On one section of separator outlet pipeline 8, connecting one section of separator 7, one section of separator 7 is connected by one section of cooler outlet pipeline 6 with in the middle of one section of cooler 5, in the middle of one section of compressor of one section of cooler 5 and main air compressor 3, be connected by one section of compression outlet conduit 4, one section of compressor 3 of main air compressor is connected by one section of compression inlet pipe 2 of main air compressor with air filter 1 is middle; On auxiliary air separator outlet conduit 18, connecting auxiliary air separator 17, auxiliary air separator 17 is connected by auxiliary cooler outlet conduit 16 with auxiliary cooler 15, auxiliary cooler 15 is connected by air-boost compressor outlet conduit 12 with air-boost compressor 11, and air-boost compressor outlet valve 14 and air-boost compressor outlet check valve 13 are installed on air-boost compressor outlet conduit 12; Air-boost compressor 11 is connected by one section of compression inlet pipe 2 of air-boost compressor inlet pipe 9 and main air compressor, and air-boost compressor inlet valve 10 is installed in the middle of it.
Embodiment 2, one section of compressor of main air compressor 3, one section of cooler 5, one section of separator 7 are to be connected in parallel with air-boost compressor 11, auxiliary cooler 15, auxiliary air separator 17.
Embodiment 3, method of work of the present invention are: be divided into two-way from air filter 1 air out, the first via enters in one section of compressor 3 of main empty compressor and compresses from one section of compression inlet pipe 2 of main air compressor, air after compression enters one section of cooler 5 from one section of compression outlet conduit 4 and carries out cooling, then enter one section of separator 7 from one section of cooler 5 out, compress through the laggard two sections of compressors 19 of air compressor of becoming owner of of one section of separator, 7 separating and condensing water; Secondary route air-boost compressor inlet pipe 9, after air-boost compressor inlet valve 10, entering air-boost compressor 11 compresses, air after compression enters auxiliary cooler 15 and carries out cooling after air-boost compressor outlet conduit 12, air-boost compressor outlet check valve 13, air-boost compressor outlet valve 14, cooled air is after auxiliary air separator 17 separating and condensing water, through auxiliary air separator outlet conduit 18 and mix from one section of separator air out, and then enter in two sections of compressors 19 of main air compressor and compress.
The inflate quantity of embodiment 4, air-boost compressor 11 is 3%-15% of one section of compressor 3 inflate quantity of main air compressor.
Embodiment 5, in the time of summer operation, this device is to increase main air compressor inflate quantity by operation air-boost compressor, make the sum total of the inflate quantity of one section of compression of main air compressor and the inflate quantity of air-boost compressor meet need of production, the stable high load running of assurance device.
Claims (5)
1. a tooling that makes up air compressor inflate quantity in summer deficiency, is characterized in that: on the pipeline of two sections of compressors of main air compressor (19), connecting respectively one section of separator outlet pipeline (8) and auxiliary air separator outlet conduit (18), on one section of separator outlet pipeline (8), connecting one section of separator (7), one section of separator (7) is connected by one section of cooler outlet pipeline (6) with in the middle of one section of cooler (5), one section of cooler (5) is connected by one section of compression outlet conduit (4) with in the middle of one section of compressor of main air compressor (3), and one section of compressor of main air compressor (3) is connected by one section of compression inlet pipe of main air compressor (2) with air filter (1) is middle, on auxiliary air separator outlet conduit (18), connecting auxiliary air separator (17), auxiliary air separator (17) is connected by auxiliary cooler outlet conduit (16) with auxiliary cooler (15), auxiliary cooler (15) is connected by air-boost compressor outlet conduit (12) with air-boost compressor (11), and air-boost compressor outlet valve (14) is installed on air-boost compressor outlet conduit (12) to be connected by one section of compression inlet pipe of air-boost compressor inlet pipe (9) and main air compressor (2) with air-boost compressor outlet check valve (13) air-boost compressor (11), air-boost compressor inlet valve (10) is installed in the middle of it.
2. a kind of tooling that makes up air compressor inflate quantity in summer deficiency according to claim 1, is characterized in that: one section of compressor of main air compressor (3), one section of cooler (5), one section of separator (7) are to be connected in parallel with air-boost compressor (11), auxiliary cooler (15), auxiliary air separator (17).
3. a kind of method of work that makes up the not enough tooling of air compressor inflate quantity in summer claimed in claim 1, it is characterized in that: be divided into two-way from air filter (1) air out, the first via enters in one section of compressor of main empty compressor (3) and compresses from one section of compression inlet pipe of main air compressor (2), air after compression enters one section of cooler (5) from one section of compression outlet conduit (4) and carries out cooling, then enter one section of separator (7) from one section of cooler (5) out, compress through the laggard two sections of compressors of air compressor (19) of becoming owner of of one section of separator (7) separating and condensing water, secondary route air-boost compressor inlet pipe (9), after air-boost compressor inlet valve (10), entering air-boost compressor (11) compresses, air after compression is through air-boost compressor outlet conduit (12), air-boost compressor outlet check valve (13), after air-boost compressor outlet valve (14), entering auxiliary cooler (15) carries out cooling, cooled air is after auxiliary air separator (17) separating and condensing water, pass through auxiliary air separator outlet conduit (18) and mix from one section of separator air out, and then enter in two sections of compressors of main air compressor (19) and compress.
4. a kind of method of work that makes up the not enough tooling of air compressor inflate quantity in summer described in claim 1 or 2, is characterized in that: the inflate quantity of air-boost compressor (11) is the 3%-15% of one section of compressor of main air compressor (3) inflate quantity.
5. a kind of method of work that makes up the not enough tooling of air compressor inflate quantity in summer described in claim 1 or 2, it is characterized in that: in the time of summer operation, to increase main air compressor inflate quantity by operation air-boost compressor, make the sum total of the inflate quantity of one section of compression of main air compressor and the inflate quantity of air-boost compressor meet need of production, the stable high load running of assurance device.
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CN201410225501.XA CN104141601B (en) | 2014-05-27 | 2014-05-27 | A kind of process that makes up air compressor inflate quantity in summer deficiency |
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CN201410225501.XA CN104141601B (en) | 2014-05-27 | 2014-05-27 | A kind of process that makes up air compressor inflate quantity in summer deficiency |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060293816A1 (en) * | 2005-06-23 | 2006-12-28 | Yunjun Li | Series arranged air compressors system |
US20070214963A1 (en) * | 2006-03-15 | 2007-09-20 | Bendix Commercial Vehicle Systems Llc | Charging system |
CN101403377A (en) * | 2008-11-10 | 2009-04-08 | 周文三 | Inflating apparatus |
CN202056040U (en) * | 2011-04-29 | 2011-11-30 | 江门汇海饲料厂有限公司 | Control system for multiple air compressors |
CN203892160U (en) * | 2014-05-27 | 2014-10-22 | 河南省中原大化集团有限责任公司 | Process device for making up shortage of inflation quantity of air compressors in summer |
-
2014
- 2014-05-27 CN CN201410225501.XA patent/CN104141601B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060293816A1 (en) * | 2005-06-23 | 2006-12-28 | Yunjun Li | Series arranged air compressors system |
US20070214963A1 (en) * | 2006-03-15 | 2007-09-20 | Bendix Commercial Vehicle Systems Llc | Charging system |
CN101403377A (en) * | 2008-11-10 | 2009-04-08 | 周文三 | Inflating apparatus |
CN202056040U (en) * | 2011-04-29 | 2011-11-30 | 江门汇海饲料厂有限公司 | Control system for multiple air compressors |
CN203892160U (en) * | 2014-05-27 | 2014-10-22 | 河南省中原大化集团有限责任公司 | Process device for making up shortage of inflation quantity of air compressors in summer |
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