CN104130473B - A kind of fire retardant, anticorrosive high pressure rubber sebific duct filler special and preparation method thereof - Google Patents

A kind of fire retardant, anticorrosive high pressure rubber sebific duct filler special and preparation method thereof Download PDF

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Publication number
CN104130473B
CN104130473B CN201410293417.1A CN201410293417A CN104130473B CN 104130473 B CN104130473 B CN 104130473B CN 201410293417 A CN201410293417 A CN 201410293417A CN 104130473 B CN104130473 B CN 104130473B
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high pressure
sebific duct
pressure rubber
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minute
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CN104130473A (en
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陈卫平
朱世利
彭高峰
王伟
朱节霞
杨月琴
杨晓伟
郑海波
武子静
万丽丽
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Hefei Hean Machinery Manufacturing Co Ltd
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Hefei Hean Machinery Manufacturing Co Ltd
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Abstract

A kind of fire retardant, anticorrosive high pressure rubber sebific duct filler special, is made up of the raw material of following weight part: calcium stearate 2-3, Zinic stearas 1-2, hypo-aluminum orthophosphate 6-8, magnesia powder 4-6, barium metaborate 10-14, Starso 5-8, citric acid 1.5-1.8, fatty alcohol-polyoxyethylene ether 0.2-0.3, benzotriazole 2-3, flyash 60-65,4-6% hydrochloric acid is appropriate, water appropriate, auxiliary agent 15-20; Filler of the present invention with the addition of barium metaborate, Starso, can increase the mildew-resistant of high pressure rubber sebific duct, fire resistance; By adding hypo-aluminum orthophosphate, improve the fire-retardant fireproof performance of high pressure rubber sebific duct; By adding benzotriazole, improve the Antimicrobial preservative performance of high pressure rubber sebific duct; By using flyash, reduce cost, reinforcing property is good; The application of the invention auxiliary agent, can improve the dispersiveness of filler, reinforcing property, not easily bubbling distortion.

Description

A kind of fire retardant, anticorrosive high pressure rubber sebific duct filler special and preparation method thereof
Technical field
The invention belongs to high pressure rubber sebific duct field, particularly a kind of fire retardant, anticorrosive high pressure rubber sebific duct filler special and preparation method thereof.
Background technology
High-pressure rubber pipe is used for carrying in mine hydraulic support, oil-field development, engineering construction, lifting transport, metallurgical forging and stamping, mining equiment, boats and ships, injection machine, agricultural machine, various lathe and each industrial sector mechanize, automatic liquid pressing system the pipeline of the petroleum base (as mineral oil, soluble oil, hydraulic efficiency oil, fuel oil, lubricating oil) with certain pressure and temperature and water fluid (as emulsion, oil-water emulsion, water) etc. and liquid transmission.
The inner glue layer of high-pressure rubber pipe has makes delivery medium bear pressure, the effect that protection steel wire does not weather, and outer glue-line protection steel wire is injury-free.The rubber of current high-pressure rubber pipe also exists some needs augmented performance, and as ageing-resistant, heat-resisting, low temperature resistant, acid and alkali-resistance, corrosion-resistant, intensity, UV resistant, fire-retardant, wear-resisting, toughness, the performance such as shock-resistant, also not fully up to expectations, production cost is also higher; Need to carry out modification to rubber hose performance, to improve reliability and stability, increase the service life, reduce the maintain and replace frequency, improve the production efficiency such as engineering machinery, coal mine machinery and safety in production.The performance of rubber can be improved by improving filler.
Summary of the invention
The object of the present invention is to provide a kind of fire retardant, anticorrosive high pressure rubber sebific duct filler special and preparation method thereof, this filler can increase mildew-resistant, the fire resistance of high pressure rubber sebific duct, improve the fire-retardant fireproof performance of high pressure rubber sebific duct, improve the Antimicrobial preservative performance of high pressure rubber sebific duct.
Technical scheme of the present invention is as follows:
A kind of fire retardant, anticorrosive high pressure rubber sebific duct filler special, is characterized in that being made up of the raw material of following weight part: calcium stearate 2-3, Zinic stearas 1-2, hypo-aluminum orthophosphate 6-8, magnesia powder 4-6, barium metaborate 10-14, Starso 5-8, citric acid 1.5-1.8, fatty alcohol-polyoxyethylene ether 0.2-0.3, benzotriazole 2-3, flyash 60-65,4-6% hydrochloric acid is appropriate, water appropriate, auxiliary agent 15-20;
Described auxiliary agent is made up of the raw material of following weight parts: potter's clay 6-8, 1-2% hydrochloric acid soln 10-15, 1-2 sodium hydroxide solution 10-15, neopentyl glycol 0.3-0.4, borax 0.3-0.5, sulfurized olefin cotton oil 0.2-0.3, methacrylic ester 1-2, boric acid 0.2-0.3, silane resin acceptor kh-550 0.1-0.2, ricinolic acid polyester 0.2-0.3, alkyl phenol ether sulfo-succinic acid ester sodium salt 0.1-0.2, pungent certain herbaceous plants with big flowers acid 0.1-0.2, aluminum nitride powder 2-2.5, jojoba oil 0.2-0.3, Potassium Persulphate 0.1-0.2, water is appropriate, preparation method is: mixed with 1-2% sodium hydroxide solution by potter's clay, be heated to 70-80 DEG C, stirring reaction 20-30 minute, filter, obtain filter residue, then mix with 1-2% hydrochloric acid soln, stirring reaction 20-30 minute, being washed to pH is 7-9, and ovendry power is broken into the particle of 2-40 μm, again alkyl phenol ether sulfo-succinic acid ester sodium salt is added in suitable quantity of water, add potter's clay particle again, add neopentyl glycol, methacrylic ester, jojoba oil, ricinolic acid polyester, silane resin acceptor kh-550 after stirring, after stirring, be warming up to 70-80 DEG C, add Potassium Persulphate, stirring reaction 20-30 minute, then add aluminum nitride powder, continue stirring reaction 30-40 minute, dry, mix with other remaining components, dispersion grinding becomes the particle of 2-50 μm, to obtain final product.
The preparation method of described fire retardant, anticorrosive high pressure rubber sebific duct filler special, is characterized in that comprising the following steps:
(1) flyash is sent in calcining furnace, at 700-800 DEG C, calcine 2-3 hour, take out and pulverize, cross 100 mesh sieves, add 2-3 4-6% hydrochloric acid doubly again, be heated to 50-70 DEG C, stir 10-20 minute, filter, filter residue, pickling once, then is washed to neutrality more as stated above, filter, obtain particle;
(2) by calcium stearate, Zinic stearas, hypo-aluminum orthophosphate, magnesia powder, barium metaborate, Starso, citric acid, benzotriazole mixing, grinding 20-30 minute, obtains mixture;
(3) material that (1) step and (2) step obtain is mixed with fatty alcohol-polyoxyethylene ether, add suitable quantity of water and stir into pureed, grind to form the slurry of 2-50 μm, spraying dry, then mix with other remaining components, to obtain final product.
Beneficial effect of the present invention
Filler of the present invention with the addition of barium metaborate, Starso, can increase the mildew-resistant of high pressure rubber sebific duct, fire resistance; By adding hypo-aluminum orthophosphate, improve the fire-retardant fireproof performance of high pressure rubber sebific duct; By adding benzotriazole, improve the Antimicrobial preservative performance of high pressure rubber sebific duct; By using flyash, reduce cost, reinforcing property is good; The application of the invention auxiliary agent, can improve the dispersiveness of filler, reinforcing property, can improve intensity and the tough of high pressure rubber sebific duct, not easily bubbling distortion.
Embodiment
A kind of fire retardant, anticorrosive high pressure rubber sebific duct filler special, is made up of the raw material of following weight part (kilogram): calcium stearate 2.5, Zinic stearas 1.5, hypo-aluminum orthophosphate 7, magnesia powder 5, barium metaborate 12, Starso 7, citric acid 1.7, fatty alcohol-polyoxyethylene ether 0.3, benzotriazole 2.5, flyash 63,5% hydrochloric acid are appropriate, water appropriate, auxiliary agent 18;
Described auxiliary agent is made up of the raw material of following weight parts (kilogram): potter's clay 7,1.5% hydrochloric acid soln 13,1.5 sodium hydroxide solution 13, neopentyl glycol 0.3, borax 0.4, sulfurized olefin cotton oil 0.2, methacrylic ester 1.5, boric acid 0.3, silane resin acceptor kh-550 0.1, ricinolic acid polyester 0.2, alkyl phenol ether sulfo-succinic acid ester sodium salt 0.1, pungent certain herbaceous plants with big flowers acid 0.1, aluminum nitride powder 2.3, jojoba oil 0.2, Potassium Persulphate 0.1, water are appropriate; Preparation method is: mixed with 1.5% sodium hydroxide solution by potter's clay, is heated to 75 DEG C, stirring reaction 25 minutes, and filter, obtain filter residue, then mix with 1.5% hydrochloric acid soln, stirring reaction 25 minutes, being washed to pH is 8, and ovendry power is broken into the particle of 2-40 μm; Again alkyl phenol ether sulfo-succinic acid ester sodium salt is added in suitable quantity of water, add potter's clay particle again, add neopentyl glycol, methacrylic ester, jojoba oil, ricinolic acid polyester, silane resin acceptor kh-550 after stirring, after stirring, be warming up to 75 DEG C, add Potassium Persulphate, stirring reaction 25 minutes, then add aluminum nitride powder, continue stirring reaction 35 minutes, dry, mix with other remaining components, dispersion grinding becomes the particle of 2-50 μm, to obtain final product.
The preparation method of described fire retardant, anticorrosive high pressure rubber sebific duct filler special, comprises the following steps:
(1) flyash is sent in calcining furnace, calcine 2.5 hours at 750 DEG C, take out and pulverize, cross 100 mesh sieves, then add 5% hydrochloric acid of 2.5 times, be heated to 60 DEG C, stir 15 minutes, filter, obtain filter residue, pickling once, then is washed to neutrality more as stated above, filters, obtains particle;
(2) by calcium stearate, Zinic stearas, hypo-aluminum orthophosphate, magnesia powder, barium metaborate, Starso, citric acid, benzotriazole mixing, grind 25 minutes, obtain mixture;
(3) material that (1) step and (2) step obtain is mixed with fatty alcohol-polyoxyethylene ether, add suitable quantity of water and stir into pureed, grind to form the slurry of 2-50 μm, spraying dry, then mix with other remaining components, to obtain final product.
Testing data:
This embodiment filler is used for paracril, and addition is 10-15%, and after tested, tensile strength at yield >=15MPa, 100% fixed stretching strength >=8MPa, sticking power >=170N, at 125 DEG C, flood in 3# oil the rubber obtained, more than 160 hours without be full of cracks.

Claims (2)

1. a fire retardant, anticorrosive high pressure rubber sebific duct filler special, is characterized in that being made up of the raw material of following weight part: calcium stearate 2-3, Zinic stearas 1-2, hypo-aluminum orthophosphate 6-8, magnesia powder 4-6, barium metaborate 10-14, Starso 5-8, citric acid 1.5-1.8, fatty alcohol-polyoxyethylene ether 0.2-0.3, benzotriazole 2-3, flyash 60-65,4-6% hydrochloric acid are appropriate, water appropriate, auxiliary agent 15-20;
Described auxiliary agent is made up of the raw material of following weight parts: potter's clay 6-8, 1-2% hydrochloric acid soln 10-15, 1-2% sodium hydroxide solution 10-15, neopentyl glycol 0.3-0.4, borax 0.3-0.5, sulfurized olefin cotton oil 0.2-0.3, methacrylic ester 1-2, boric acid 0.2-0.3, silane resin acceptor kh-550 0.1-0.2, ricinolic acid polyester 0.2-0.3, alkyl phenol ether sulfo-succinic acid ester sodium salt 0.1-0.2, pungent capric acid 0.1-0.2, aluminum nitride powder 2-2.5, jojoba oil 0.2-0.3, Potassium Persulphate 0.1-0.2, water is appropriate, preparation method is: mixed with 1-2% sodium hydroxide solution by potter's clay, be heated to 70-80 DEG C, stirring reaction 20-30 minute, filter, obtain filter residue, then mix with 1-2% hydrochloric acid soln, stirring reaction 20-30 minute, being washed to pH is 7-9, and ovendry power is broken into the particle of 2-40 μm, again alkyl phenol ether sulfo-succinic acid ester sodium salt is added in suitable quantity of water, add potter's clay particle again, add neopentyl glycol, methacrylic ester, jojoba oil, ricinolic acid polyester, silane resin acceptor kh-550 after stirring, after stirring, be warming up to 70-80 DEG C, add Potassium Persulphate, stirring reaction 20-30 minute, then add aluminum nitride powder, continue stirring reaction 30-40 minute, dry, mix with other remaining components, dispersion grinding becomes the particle of 2-50 μm, to obtain final product.
2. the preparation method of fire retardant, anticorrosive high pressure rubber sebific duct filler special according to claim 1, is characterized in that comprising the following steps:
(1) flyash is sent in calcining furnace, at 700-800 DEG C, calcine 2-3 hour, take out and pulverize, cross 100 mesh sieves, add 2-3 4-6% hydrochloric acid doubly again, be heated to 50-70 DEG C, stir 10-20 minute, filter, filter residue, pickling once, then is washed to neutrality more as stated above, filter, obtain particle;
(2) by calcium stearate, Zinic stearas, hypo-aluminum orthophosphate, magnesia powder, barium metaborate, Starso, citric acid, benzotriazole mixing, grinding 20-30 minute, obtains mixture;
(3) material that (1) step and (2) step obtain is mixed with fatty alcohol-polyoxyethylene ether, add suitable quantity of water and stir into pureed, grind to form the slurry of 2-50 μm, spraying dry, then mix with other remaining components, to obtain final product.
CN201410293417.1A 2014-06-26 2014-06-26 A kind of fire retardant, anticorrosive high pressure rubber sebific duct filler special and preparation method thereof Active CN104130473B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4734305A (en) * 1985-03-08 1988-03-29 Toyoda Gosei Co., Ltd. High-pressure rubber hose
CN103539989A (en) * 2013-09-29 2014-01-29 青岛博玉特橡塑制品有限公司 Environment-friendly, antibacterial and mouldproof rubber

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4734305A (en) * 1985-03-08 1988-03-29 Toyoda Gosei Co., Ltd. High-pressure rubber hose
CN103539989A (en) * 2013-09-29 2014-01-29 青岛博玉特橡塑制品有限公司 Environment-friendly, antibacterial and mouldproof rubber

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
《新型填料FZ-1和SAC-1在胶管中的应用研究》;曾柏林;《橡胶工业》;19951231;第42卷(第9期);第536-538页 *
《粉煤灰在胶管生产中的应用》;刘林书;《化工之友》;19941231(第1期);第23-25页 *

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Denomination of invention: Filler specialized for flame-retardant and corrosion-resistant high-pressure rubber hose, and preparation method thereof

Effective date of registration: 20170616

Granted publication date: 20160330

Pledgee: China Co. truction Bank Corp Hefei Luyang branch

Pledgor: HEFEI HEAN MACHINERY MANUFACTURING Co.,Ltd.

Registration number: 2017340000093

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Date of cancellation: 20221125

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Pledgee: China Co. truction Bank Corp Hefei Luyang branch

Pledgor: HEFEI HEAN MACHINERY MANUFACTURING Co.,Ltd.

Registration number: 2017340000093