CN104130233B - One-step method prepares the method for natural alpha tocopherol and mixed tocopherol - Google Patents

One-step method prepares the method for natural alpha tocopherol and mixed tocopherol Download PDF

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CN104130233B
CN104130233B CN201410315256.1A CN201410315256A CN104130233B CN 104130233 B CN104130233 B CN 104130233B CN 201410315256 A CN201410315256 A CN 201410315256A CN 104130233 B CN104130233 B CN 104130233B
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tocopherol
alpha
resin
mixed
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CN104130233A (en
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朱雷
常晓菲
左良成
张伟
李若坤
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SHANDONG SUNNYGRAIN BIOENGINEERING CO Ltd
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Abstract

The invention discloses a kind of method that one-step method prepares natural alpha tocopherol and mixed tocopherol, separation and extraction technology field in biological engineering, including: the esterification of plant oil deodorizing distillate;Washing;The dissolution filter of tocopherol;The resin fluidised bed adsorption to tocopherol solution;The resin dynamic adsorption to tocopherol absorption waste liquid;Desorption;Molecular distillation obtains alpha tocopherol and mixed tocopherol.The alpha tocopherol that the present invention produces uses organic solvent hardly, and more environmentally-friendly, safety is more green compared with alpha tocopherol prepared by traditional method, healthy;Simultaneously the present invention produce mixed tocopherol have high-quality, high yield, low cost, be prone to batch production feature.

Description

One-step method prepares the method for natural alpha tocopherol and mixed tocopherol
Technical field
The invention belongs to separation and extraction technology field in biological engineering, be specifically related to a kind of one-step method and prepare natural α fertility Phenol and the method for mixed tocopherol.
Background technology
Natural Vitamin E also known as natural tocopherol, is one of vitamin the earliest of being found of the mankind.Tocopherol be by Evans et al. nineteen twenty-two finds from wheat malt germ extract, and tocopherol is a kind of material that can affect animal reproduction ability, So by its named " C antisterility vitamin ".1938, U.S. E.Fernholz elaborated have biological activity in paper The molecular formula of natural tocopherol.In the same year, P.vonKarrer with H.Fritzsche et al. successfully synthesizes first by the most non- What enantiomer formed has bioactive tocopherol.The eighties in last century, natural tocopherol started wind in the world Waste, a lot of countries such as U.S., Germany, the high-purity natural tocopherol production line of the numerous and confused exploitation of Japan oneself.With in development The raising of national economy level, Tocopherol natural phenolic product is more and more favored by people in recent years.The most natural life at present There are ADM company of the U.S. and the Henkel company of Germany, annual production 1800 tons in the dominant company educating phenol.
Natural tocopherol is a kind of fatsoluble vitamin, for golden yellow or flaxen sticky oil thing, almost odorless, oxygen After change, color gradually deepens to brownish red, with the presence of containing a small amount of crystal, its relative density is 0.947-0.950g/cm3。 Tocopherol is the most heat-resisting, the most stable, unstable in the basic conditions, has the metal ion such as ferrum, silver to deposit Time oxidation accelerate.Tocopherol is dissolved in oils, ethanol, chloroform, acetone and other organic solvent, water insoluble.
The pharmacological action of natural tocopherol, antioxidation, avirulence, safety are obtained for the confirmation of associated mechanisms. FAO (Food and Agriculture Organization of the United Nation)s (FAO) in 1962 and World Health Organization (WHO) (WHO) food additive committee propose report, it is believed that fertility Phenol is the fatsoluble vitamin of not excess type, the most not yet finds the phenomenon being poisoned because of superfluous.Within 1985, FDA is to fertility The edible safety of phenol is approved.Natural tocopherol purposes includes:
1, medicines and health protection aspect: promote people's sex hormone secretion in vivo;Prophylaxis of cancer, prevention of inflammation dermatoses, baldness; Reduce cholesterol and improve microcirculation, improve lipid metabolism, prevent coronary heart disease;Pre-myopia prevention occurs and development.
2. field of food: tocopherol has higher biological activity and non-oxidizability, does not only have as food additive Side effect, and the resistance of human body can be provided.
3, cosmetic field: reach the purpose of beauty care, slow down aging by supplementing suitable tocopherol, be in recent years One fashion pathogenic wind pure and fresh, natural in trend of improving looks.
Tocopherol is widely present in nature, but can only be by phytosynthesis.Tocopherol be present in seed, leaf and In the green portion of other higher plants.In nature, natural tocopherol mainly includes four kinds of lifes only containing dextrorotation optical isomer Educate phenol and corresponding tocotrienol thereof.Four kinds of tocopherol monomers are all the derivants of chromane alcohol, according to contained on its phenyl ring Methyl position sum purpose is different they are respectively designated as α-, β-,γ-, Delta-Tocopherol.Its molecular structural formula is as follows:
The content of each tocopherol, ratio with the kind of plant, the place of production is different and becomes.Such as, the fertility in the little wheat oil of the U.S. Phenol be α-body be main component, European little wheat oil is then with β-body as main component, and soybean oil is then with δ-body as main component, beautiful Miyou is then rich in γ-body.In 4 kinds of homologues of natural tocopherol, the biological activity of alpha-tocopherol is the highest and is easiest to absorb. If the biological activity of alpha-tocopherol is in terms of 100, betatocopherol, the biological activity of gama tocopherol are 50 and 10 respectively, and δ-life The biological activity educating phenol is only equivalent to 3.Therefore the tocopherol of other forms re-uses after often changing into alpha-tocopherol.Work as oils and fats When middle tocopherol concentrations is higher (generally greater than 100ppm), the antioxidation order of tocopherol is: Delta-Tocopherol > Gamma-Tocopherol > β- Tocopherol > alpha tocopherol, wherein Delta-Tocopherol does not affect its oxidation resistance at 180 DEG C, is to continue antioxygen in tocopherol homologues The one that change ability is the strongest.Therefore, edible oil and fat, bake, the food such as fried use mixed tocopherol as antioxidant.
All there is tocopherol in oil crop such as Semen sojae atricolor, Fructus Tritici aestivi, Fructus Maydis, sunflower seed etc..At oil extraction processes In, tocopherol is dissolved in oil and extracting together.But their tocopherol content is extremely low, typically less than one thousandth.Plant In oil, major part tocopherol is retained in deodorization distillate.As far back as the forties in last century, people begin to from vegetable oil deodorized Distillation extracts the mixed tocopherols of high level, since the eighties, along with people to high-quality healthy living Pursuing, the market of natural tocopherol constantly expands.Numerous expert, scholar is attracted to be engaged in the preparation work of mixed tocopherols. The preparation method of mixed tocopherol has at present: solvent extraction, urea complexation, the way of distillation, absorption and ion exchange, chromatography Method and supercritical extraction.The open plant oil deodorizing distillate of patent CN1401644A, CN1440969A through over-churning, alcoholysis, The method that freeze and separate, short-path distillation obtain mixed tocopherol finally by extraction or absorption.Patent CN1478776A, CN1263096A is open uses organic solvent that high content mixed tocopherol is obtained by extraction with low content mixed tocopherol for raw material Method.Patent CN1253951A, CN1314353A disclose use CO2The side of the method refine mixed tocopherol of supercritical extraction Method.
Directly extracting the mixed tocopherol obtained from plant oil deodorizing distillate, its biological activity ratio is relatively low, 1mg The biological activity of the mixed tocopherol concentrated solution of content 50% is 0.15IU, compared with 1mg natural alpha-tocofecol (1.49IU) Biological activity has 10 times of gaps.The activity of natural tocopherol to be improved, it is important to the content of alpha-tocopherol in tocopherol to be increased. Generally require on international market that the biological activity of natural tocopherol, at more than 1000IU/g, i.e. requires the sky containing more than 67.1% So alpha-tocopherol, only high-load natural alpha-tocofecol just have wider application field.
In order to obtain high-load natural alpha-tocofecol, mixing can be made to close non-alpha-fertility in tocopherol by the method for transition Phenol is converted into alpha-tocopherol.Its basic thought is to take corresponding synthesizing mean to introduce 1-on the chromane ring of non-alpha-tocopherol 2 methyl just can realize the conversion to alpha-tocopherol of the non-alpha-tocopherol.Industrial conventional transformation method includes following several: chlorine Methylate-reducing process, methylolation-reducing process, formylated-reducing process and amine-methylated-reducing process.Patent CN1253447A is public Having opened mixed tocopherol is the method that raw material is transformed into high-load alpha-tocopherol through fixed bed.Wherein methylol agent is formaldehyde Aqueous solution, acid catalyst is benzenesulfonic acid, p-methyl benzenesulfonic acid, boric acid, acetic acid, and hydrogenation catalyst is palladium carbon.
Existing natural alpha-tocofecol preparation technology is properly termed as two-step method.The first step, with plant oil deodorizing distillate be The mixed tocopherol of high-load prepared by raw material, and second step is converted into highly purified with mixed tocopherol for raw material through chemical reaction Alpha-tocopherol.The shortcoming of this technique is to use the organic solvent that a large amount of toxicity is higher, easy shadow in mixed tocopherol transformation process Ring product quality, cause potential safety hazard;In mixed tocopherol, original alpha-tocopherol easily loses in transformation process simultaneously, causes Unnecessary waste.When additional mixing tocopherol is as high temperature food antioxidant, alpha-tocopherol content height affects it on the contrary to be made Use effect.It is very important so alpha-tocopherol in mixed tocopherol to be carried out in advance separation, and this part alpha-tocopherol is not Need to process through transition, it is to avoid the use of toxic solvent, more green, healthy, preferably use as food additive.
Summary of the invention
The invention provides a kind of use hardly organic solvent, environmental protection, safety one-step method prepare natural alpha tocopherol and The method of mixed tocopherol.
One-step method of the present invention prepares the method for natural alpha tocopherol and mixed tocopherol, comprises the following steps:
(1) esterification: plant oil deodorizing distillate is preheated to 35-40 DEG C, is slowly added to 0.5-1 times of volumes methanol examination Agent, dropwise reaction liquor capacity 2%-6% concentrated sulphuric acid in stirring state downhill reaction thing, reaction temperature controls 60-70 DEG C, reaction Time 2-3h;
(2) washing: add hot wash in above-mentioned reactant liquor, to aqueous pH values more than 5.0, stratification discards water Phase;
(3) dissolution filter: add the low-alcohol solution of 0.2-1 times of volume in organic facies, be cooled to 5-25 DEG C, filter Tocopherol lysate;
(4) absorption:
A the fluidised bed adsorption of () lysate: the tocopherol lysate of 5-12 times of column volume is placed in fluidised bed adsorption 2-6h, receives Collection absorption waste liquid;
B () is containing the dynamic adsorption of alpha-tocopherol absorption waste liquid: the absorption waste liquid that step (a) is collected flows with 0.2-0.8BV/h Speed enters post dynamic adsorption;
(5) desorption: be passed through low-alcohol solution respectively in the resin column of (a) and (b), control low-alcohol solution in resin column 0.2-0.8 times of column volume of volume, is passed through CO2Gas 1-2h, collects eluent in resin column, continues to be passed through low-alcohol solution eluting To colourless, obtain eluent;
(6) distillation: the eluent thin film obtained (a) and (b) respectively distills, and obtains mixed tocopherol and α-fertility The concentrated solution of phenol, then carries out short-path distillation, vacuum respectively to gained mixed tocopherol concentrated solution and alpha-tocopherol concentrated solution For 1pa, vapo(u)rizing temperature is 180-230 DEG C, i.e. can get mixed tocopherol and alpha-tocopherol.
In described step (1), in plant oil deodorizing distillate, vegetable oil is Oleum Glycines, Semen Maydis oil, Semen Tritici aestivi germ oil, Oleum Brassicae campestris Or the compositions of one or more in olive oil.
Described step (1) methanol addition is 0.6-0.8 times of volume, and reaction temperature is 66-68 DEG C.
In described step (3), tocopherol course of dissolution lower alcohol usage amount is 0.3-0.5 times of volume, and lysate is cooled to 8- 10℃。
Described lower alcohol is one or several the combination in methanol, ethanol or isopropanol.
In described step (5) in (a) during tocopherol lysate fluidised bed adsorption, lysate volume is 8-10 times of column volume, The fluidised bed adsorption time is 3-4h;In described (b), absorption waste liquid dynamic adsorption flow velocity is 0.3-0.6BV/h.
In described step (5), in resin column, low-alcohol solution volume is 0.3-0.4 times of column volume.
Described step (6) medium or short range vapo(u)rizing temperature is 190-200 DEG C.
Compared with prior art, it is an advantage of the current invention that:
1, alpha-tocopherol prepared by the present invention is by extracting directly in absorption waste liquid, without isomerization, from all On stopped the residual of toxic organic solvents, more green compared with traditional handicraft, healthy, with meeting new food additive Requirement.
2, in mixed tocopherol prepared by the present invention, alpha-tocopherol content significantly reduces, and is more suitable for high temperature food antioxygen Agent uses.
3, the alpha-tocopherol purity that prepared by the present invention can reach 90%, mixed tocopherol content more than 95%, production process Short, product quality is high.
4, production process use equipment few, simple to operate, resin can Reusability, reduce production cost, easily produce in batches.
Detailed description of the invention
Below in conjunction with embodiment, the present invention will be further described.
Embodiment 1
One-step method prepares the method for natural alpha tocopherol and mixed tocopherol, comprises the following steps:
(1) esterification: take soybean deodorized sludge 1Kg and be preheated to 40 DEG C, is slowly added to 700ml methanol reagent, stirs feelings Dripping 5% concentrated sulphuric acid in condition downhill reaction thing, reaction temperature controls at 66-68 DEG C, and the response time is 3h;
(2) washing: add 80-85 DEG C of hot water in above-mentioned reactant liquor, washs to aqueous pH values more than 5.0, stratification Aqueous phase discarded;
(3) dissolution filter: add 500ml ethanol solution, stirring, slow cooling to 10 DEG C in organic facies, stand 2h, cloth Family name's funnel sucking filtration obtains tocopherol lysate 1640ml;
(4) absorption:
The fluidised bed adsorption of (a) lysate: 1# resin column loads 200ml strong-base anion-exchange resin, configuration 600ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionized water rinsing resin is to resin effluent pH Value 7-8;Configuration 600ml1mol/L hydrochloric acid solution is with 1BV/h flow velocity washing resin, and then deionization washing rinses resin to resin Effluent pH value 4-5;Configuration 600ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionization washing is rushed Wash resin to resin effluent pH value 7-8;In 95% ethanol solution displacement resin, water stops to resin effluent concentration of alcohol 92% Only displacement, adsorption time 3.5h, collects absorption waste liquid 1750ml;
B () is containing the dynamic adsorption of alpha-tocopherol absorption waste liquid: 2# resin column loads 200ml strong alkalinity anion exchange tree Fat, configuration 600ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionized water rinsing resin is to resin Effluent pH value 7-8;Configuration 600ml1mol/L hydrochloric acid solution is with 1BV/h flow velocity washing resin, and then tree is rinsed in deionization washing Fat is to resin effluent pH value 4-5;Configuration 600ml1mol/L sodium hydroxide solution with 1BV/h flow velocity washing resin, then go from Son washing rinses resin to resin effluent pH value 7-8;In 95% ethanol solution displacement resin, water is dense to resin effluent ethanol Degree 90% stopping displacement;Absorption waste liquid step (a) collected enters post dynamic adsorption with 0.4BV/h flow velocity;
(5) desorption: after having adsorbed, is passed through fresh ethanol solution respectively in 1#, 2# resin column, controls in resin column Volumes of aqueous ethanol 60-80ml, is passed through CO2Gas 2h, collects eluent in resin column, continues to be passed through ethanol solution and is eluted to stream The ethanol elution gone out is colourless, obtains eluent;
(6) distillation: the eluent thin film obtained (a) and (b) respectively distills, and obtains mixed tocopherol and α-fertility The concentrated solution of phenol, then carries out short-path distillation, vacuum respectively to gained mixed tocopherol concentrated solution and alpha-tocopherol concentrated solution For 1pa, vapo(u)rizing temperature is 190-200 DEG C, i.e. can get mixed tocopherol and alpha-tocopherol.
Product checking result is as follows:
HPLC detects alpha-tocopherol purity 92%, content 91%;Mixed tocopherol alpha-tocopherol purity 2.7%, content 96.4%;Total recovery 89.5%.
Embodiment 2
One-step method prepares the method for natural alpha tocopherol and mixed tocopherol, comprises the following steps:
(1) esterification: take Semen Maydis oil deodorization distillate 1Kg and be preheated to 40 DEG C, be slowly added to 500ml methanol reagent, stirring In the case of in reactant, drip 2% concentrated sulphuric acid, reaction temperature controls at 60-64 DEG C, and the response time is 3h;
(2) washing: add 80-85 DEG C of hot water in above-mentioned reactant liquor, washs to aqueous pH values more than 5.0, stratification Aqueous phase discarded;
(3) dissolution filter: add 200ml ethanol solution, stirring, slow cooling to 5 DEG C in organic facies, stand 2h, cloth Family name's funnel sucking filtration obtains tocopherol lysate 1240ml;
(4) absorption:
The fluidised bed adsorption of (a) lysate: 1# resin column loads 250ml strong-base anion-exchange resin, configuration 750ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionized water rinsing resin is to resin effluent pH Value 7-8;Configuration 750ml1mol/L hydrochloric acid solution is with 1BV/h flow velocity washing resin, and then deionization washing rinses resin to resin Effluent pH value 4-5;Configuration 750ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionization washing is rushed Wash resin to resin effluent pH value 7-8;In 95% ethanol solution displacement resin, water stops to resin effluent concentration of alcohol 90% Only displacement, adsorption time 2h, collects absorption waste liquid 1480ml;
B () is containing the dynamic adsorption of alpha-tocopherol absorption waste liquid: 2# resin column loads 200ml strong alkalinity anion exchange tree Fat, configuration 600ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionization washing rinses resin to tree Fat effluent pH value 7-8;Configuration 600ml1mol/L hydrochloric acid solution is with 1BV/h flow velocity washing resin, and then deionization washing is rinsed Resin is to resin effluent pH value 4-5;Configuration 600ml1mol/L sodium hydroxide solution, with 1BV/h flow velocity washing resin, then goes Ion washing rinses resin to resin effluent pH value 7-8;In 95% ethanol solution displacement resin, water is to resin effluent ethanol Concentration 90% stops displacement;Absorption waste liquid step (a) collected enters post dynamic adsorption with 0.2BV/h flow velocity;
(5) desorption: after having adsorbed, is passed through methanol solution respectively in 1#, 2# resin column, and in controlling resin column, methanol is molten Liquid amasss 20ml-40ml, is passed through CO2Gas 2h, collects eluent in resin column, continues to be passed through ethanol solution and is eluted to outflow Ethanol elution is colourless, obtains eluent;
(6) distillation: the eluent thin film obtained (a) and (b) respectively distills, and obtains mixed tocopherol and α-fertility The concentrated solution of phenol, then carries out short-path distillation, vacuum respectively to gained mixed tocopherol concentrated solution and alpha-tocopherol concentrated solution For 1pa, vapo(u)rizing temperature is 180-190 DEG C, i.e. can get mixed tocopherol and alpha-tocopherol.
Product checking result is as follows:
HPLC detects alpha-tocopherol purity 91%, content 91.4%;Mixed tocopherol alpha-tocopherol purity 4%, content 92.6%;Total recovery 83.8%.
Embodiment 3
One-step method prepares the method for natural alpha tocopherol and mixed tocopherol, comprises the following steps:
(1) esterification: take rapeseed oil deodorized distillate 700g, olive oil deodorization distillate 300g is preheated to 35 DEG C, slowly Adding 1000ml methanol reagent, drip 6% concentrated sulphuric acid in stirring state downhill reaction thing, reaction temperature controls at 68-70 DEG C, instead It is 2h between Ying Shi;
(2) washing: add 80-85 DEG C of hot water in above-mentioned reactant liquor, washs to aqueous pH values more than 5.0, stratification Aqueous phase discarded;
(3) dissolution filter: add 1000ml ethanol solution, stirring, slow cooling to 25 DEG C in organic facies, stand 2h, Buchner funnel sucking filtration obtains tocopherol lysate 2404ml;
(4) absorption:
The fluidised bed adsorption of (a) lysate: 1# resin column loads 200ml strong-base anion-exchange resin, configuration 600ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionization washing rinses resin to resin effluent PH value 7-8;Configuration 600ml1mol/L hydrochloric acid solution is with 1BV/h flow velocity washing resin, and then deionization washing rinses resin to tree Fat effluent pH value 4-5;Configuration 600ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionization is washed Rinse resin to resin effluent pH value 7-8;In 95% ethanol solution displacement resin, water is to resin effluent concentration of alcohol 90% Stop displacement, adsorption time 6h, collect absorption waste liquid 2500ml;
B () is containing the dynamic adsorption of alpha-tocopherol absorption waste liquid: 2# resin column loads 200ml strong alkalinity anion exchange tree Fat, configuration 600ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionization washing rinses resin to tree Fat effluent pH value 7-8;Configuration 600ml1mol/L hydrochloric acid solution is with 1BV/h flow velocity washing resin, and then deionization washing is rinsed Resin is to resin effluent pH value 4-5;Configuration 600ml1mol/L sodium hydroxide solution, with 1BV/h flow velocity washing resin, then goes Ion washing rinses resin to resin effluent pH value 7-8;In 95% ethanol solution displacement resin, water is to resin effluent ethanol Concentration 90% stops displacement;The absorption waste liquid that step (a) is collected enters post dynamic adsorption with 0.8BV/h flow velocity;
(5) desorption: after adsorb, be passed through fresh methanol respectively in 1#, 2# resin column: ethanol (1:1) solution, controls Resin column inner volume processed, than for the methanol of 1:1 and the mixed liquor volume 160ml of ethanol, is passed through CO2Gas 1h, collects resin column Interior eluent, continues to be passed through the ethanol elution that ethanol solution is eluted to flow out colourless, obtains eluent;
(6) distillation: the eluent thin film obtained (a) and (b) respectively distills, and obtains mixed tocopherol and α-fertility The concentrated solution of phenol, then carries out short-path distillation, vacuum respectively to gained mixed tocopherol concentrated solution and alpha-tocopherol concentrated solution For 1pa, vapo(u)rizing temperature is 190-200 DEG C, i.e. can get mixed tocopherol and alpha-tocopherol.
Product checking result is as follows:
HPLC detects alpha-tocopherol purity 88%, content 89.1%;Mixed tocopherol alpha-tocopherol purity 2.9%, content 93.2%;Total recovery 86.1%.
Embodiment 4
One-step method prepares the method for natural alpha tocopherol and mixed tocopherol, comprises the following steps:
(1) esterification: take rapeseed oil deodorized distillate 1Kg and be preheated to 35 DEG C, is slowly added to 1000ml methanol reagent, stirring In the case of in reactant, drip 4% concentrated sulphuric acid, reaction temperature controls at 68-70 DEG C, and the response time is 2h;
(2) washing: add 80-85 DEG C of hot water in above-mentioned reactant liquor, washs to aqueous pH values more than 5.0, stratification Aqueous phase discarded;
(3) dissolution filter: add 1000ml ethanol solution, stirring, slow cooling to 25 DEG C in organic facies, stand 2h, Buchner funnel sucking filtration obtains tocopherol lysate 2384ml;
(4) absorption:
The fluidised bed adsorption of (a) lysate: 1# resin column loads 200ml strong-base anion-exchange resin, configuration 600ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionization washing rinses resin to resin effluent PH value 7-8;Configuration 600ml1mol/L hydrochloric acid solution is with 1BV/h flow velocity washing resin, and then deionization washing rinses resin to tree Fat effluent pH value 4-5;Configuration 600ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionization is washed Rinse resin to resin effluent pH value 7-8;In 95% ethanol solution displacement resin, water is to resin effluent concentration of alcohol 90% Stop displacement, adsorption time 6h, collect absorption waste liquid 2500ml;
B () is containing the dynamic adsorption of alpha-tocopherol absorption waste liquid: 2# resin column loads 200ml strong alkalinity anion exchange tree Fat, configuration 600ml1mol/L sodium hydroxide solution is with 1BV/h flow velocity washing resin, and then deionization washing rinses resin to tree Fat effluent pH value 7-8;Configuration 600ml1mol/L hydrochloric acid solution is with 1BV/h flow velocity washing resin, and then deionization washing is rinsed Resin is to resin effluent pH value 4-5;Configuration 600ml1mol/L sodium hydroxide solution, with 1BV/h flow velocity washing resin, then goes Ion washing rinses resin to resin effluent pH value 7-8;In 95% ethanol solution displacement resin, water is to resin effluent ethanol Concentration 90% stops displacement;The absorption waste liquid that step (a) is collected enters post dynamic adsorption with 0.8BV/h flow velocity;
(5) desorption: after having adsorbed, be passed through fresh methanol respectively in 1#, 2# resin column: isopropanol (volume ratio 1: 1) solution, controls resin column inner volume ratio for the methanol of 1:1 and the mixed liquor volume 140ml of ethanol, is passed through CO2Gas 1h, Collect eluent in resin column, continue to be passed through the ethanol elution that ethanol solution is eluted to flow out colourless, obtain eluent;
(6) distillation: the eluent thin film obtained (a) and (b) respectively distills, and obtains mixed tocopherol and α-fertility The concentrated solution of phenol, then carries out short-path distillation, vacuum respectively to gained mixed tocopherol concentrated solution and alpha-tocopherol concentrated solution For 1pa, vapo(u)rizing temperature is 210-220 DEG C, i.e. can get mixed tocopherol and alpha-tocopherol.
Product checking result is as follows:
HPLC detects alpha-tocopherol purity 88%, content 89.4%;Mixed tocopherol alpha-tocopherol purity 3.4%, content 94.2%;Total recovery 86.1%.

Claims (6)

1. the method that an one-step method prepares natural alpha tocopherol and mixed tocopherol, it is characterised in that comprise the following steps:
(1) esterification: plant oil deodorizing distillate is preheated to 35-40 DEG C, is slowly added to 0.5-1 times of volumes methanol reagent, stirs In the case of mixing in reactant dropwise reaction liquor capacity 2%-6% concentrated sulphuric acid, reaction temperature control 60-70 DEG C, the response time 2-3h;
(2) washing: add hot wash in above-mentioned reactant liquor, to aqueous pH values more than 5.0, stratification aqueous phase discarded;
(3) dissolution filter: add the low-alcohol solution of 0.2-1 times of volume in organic facies, be cooled to 5-25 DEG C, filters to obtain fertility Phenol lysate;
(4) absorption:
A the fluidised bed adsorption of () lysate: the tocopherol lysate of 5-12 times of column volume is placed in fluidised bed adsorption 2-6h, collects and inhales Attached waste liquid;
B () is containing the dynamic adsorption of alpha-tocopherol absorption waste liquid: the absorption waste liquid that step (a) is collected enters with 0.2-0.8BV/h flow velocity Post dynamic adsorption;
(5) desorption:
Being passed through low-alcohol solution in the fluid bed of (a), controlling low-alcohol solution volume is 0.2-0.8 times of fluid bed volume, logical Enter CO2Gas 1-2h, collects eluent in fluid bed, continues to be passed through low-alcohol solution and be eluted to colourless, obtain eluent;
In (b) resin column, each lead into low-alcohol solution, control 0.2-0.8 times of column volume of low-alcohol solution volume, be passed through CO2 Gas 1-2h, collects eluent in resin column, continues to be passed through low-alcohol solution and be eluted to colourless, obtain eluent;
(6) distillation: the eluent obtained (a) and (b) respectively distills, and obtains the concentration of mixed tocopherol and alpha-tocopherol Liquid, then carries out short-path distillation respectively to gained mixed tocopherol concentrated solution and alpha-tocopherol concentrated solution, and vacuum is 1Pa, steams Evaporate temperature and be 180-230 DEG C, i.e. can get mixed tocopherol and alpha-tocopherol;
Low-alcohol solution described in above-mentioned steps is the one in methanol solution, ethanol solution or aqueous isopropanol or several The combination planted.
One-step method the most according to claim 1 prepares the method for natural alpha tocopherol and mixed tocopherol, it is characterised in that Described in step (1), in plant oil deodorizing distillate, vegetable oil is Oleum Glycines, Semen Maydis oil, Semen Tritici aestivi germ oil, Oleum Brassicae campestris or olive oil In the compositions of one or more.
One-step method the most according to claim 1 prepares the method for natural alpha tocopherol and mixed tocopherol, it is characterised in that Described step (1) methanol addition is 0.6-0.8 times of volume, and reaction temperature is 66-68 DEG C.
One-step method the most according to claim 1 prepares the method for natural alpha tocopherol and mixed tocopherol, it is characterised in that In step (3), tocopherol course of dissolution low-alcohol solution usage amount is 0.3-0.5 times of volume, and lysate is cooled to 8-10 DEG C.
One-step method the most according to claim 1 prepares the method for natural alpha tocopherol and mixed tocopherol, it is characterised in that Described in step (4) in (a) during tocopherol lysate fluidised bed adsorption, lysate volume is 8-10 times of column volume, and fluid bed is inhaled The attached time is 3-4h;In described (b), absorption waste liquid dynamic adsorption flow velocity is 0.3-0.6BV/h.
One-step method the most according to claim 1 prepares the method for natural alpha tocopherol and mixed tocopherol, it is characterised in that Step (6) medium or short range vapo(u)rizing temperature is 190-200 DEG C.
CN201410315256.1A 2014-07-03 One-step method prepares the method for natural alpha tocopherol and mixed tocopherol Active CN104130233B (en)

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