CN104130013B - The preparation method of the crystal whisker toughened mullite compound coating of a kind of carbon/carbon compound material SiC - Google Patents

The preparation method of the crystal whisker toughened mullite compound coating of a kind of carbon/carbon compound material SiC Download PDF

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CN104130013B
CN104130013B CN201410328206.7A CN201410328206A CN104130013B CN 104130013 B CN104130013 B CN 104130013B CN 201410328206 A CN201410328206 A CN 201410328206A CN 104130013 B CN104130013 B CN 104130013B
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mullite
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黄剑锋
周磊
张永亮
李翠艳
欧阳海波
郝巍
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Shenzhen Pengbo Information Technology Co ltd
Institute of Flexible Electronics Technology of THU Zhejiang
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Shaanxi University of Science and Technology
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Abstract

本发明提供一种碳/碳复合材料SiC晶须增韧莫来石复合涂层的制备方法:将莫来石粉体与SiC晶须分散于丁醇中,超声震荡后边加热边搅拌得悬浮液A2;向悬浮液A2中加入碘化碳,边加热边搅拌得悬浮液B;将悬浮液B倒入一个以石墨电极为阳极,导电基体为阴极的水热釜内进行电磁感应加热双脉冲电泳沉积,将取出的试样干燥,本发明制备的碳/碳复合材料SiC晶须增韧莫来石复合外涂层表面无裂纹,外涂层与基体结合强度大;在低温下即可获得结构可控且性能良好的碳/碳复合材料SiC晶须增韧莫来石复合外涂层;制备工艺简单,操作方便,原料易得,制备成本较低,具有广阔的发展前景。The invention provides a method for preparing a carbon/carbon composite SiC whisker toughened mullite composite coating: disperse mullite powder and SiC whisker in butanol, and stir while heating to obtain a suspension after ultrasonic vibration A2; add carbon iodide to the suspension A2, and stir while heating to obtain the suspension B; pour the suspension B into a hydrothermal kettle with a graphite electrode as the anode and a conductive substrate as the cathode for electromagnetic induction heating double pulse electrophoresis Depositing, drying the sample taken out, the carbon/carbon composite material SiC whisker toughened mullite composite outer coating surface prepared by the present invention has no cracks, and the outer coating and the substrate have high bonding strength; the structure can be obtained at low temperature Controllable and good performance carbon/carbon composite material SiC whisker toughened mullite composite outer coating; the preparation process is simple, the operation is convenient, the raw materials are easy to obtain, the preparation cost is low, and it has broad development prospects.

Description

一种碳/碳复合材料SiC晶须增韧莫来石复合涂层的制备方法A preparation method of carbon/carbon composite material SiC whisker toughened mullite composite coating

技术领域technical field

本发明涉及一种制备碳/碳复合材料复合外涂层的方法,具体涉及一种电磁感应加热-双脉冲电泳沉积碳/碳复合材料SiC晶须增韧莫来石复合外涂层的制备方法。The invention relates to a method for preparing a carbon/carbon composite material composite outer coating, in particular to a method for preparing an electromagnetic induction heating-double pulse electrophoresis deposition carbon/carbon composite material SiC whisker toughened mullite composite outer coating .

背景技术Background technique

C/C复合材料又被称为碳纤维碳基复合材料,由于其只由单一的碳元素组成,不仅具有炭及石墨材料优异的耐烧蚀性能,低密度、热膨胀系数低等优点,而且高温下还有优异的力学性能。尤其是其强度随温度的增加不降反升的性能,使其成为最有发展前途的高技术新材料之一,被广泛用作航空和航天技术领域的烧蚀材料和热结构材料。但是,C/C复合材料在温度超过500℃的氧化气氛下迅速氧化,这大大限制了其应用,因此C/C复合材料的氧化保护问题成为了近年来的研究热点之一。同时对其进行高温抗氧化防护对其高温应用具有重要的意义。C/C composite material is also called carbon fiber carbon-based composite material. Because it is only composed of a single carbon element, it not only has excellent ablation resistance of carbon and graphite materials, low density, low thermal expansion coefficient, etc. There are also excellent mechanical properties. In particular, its strength does not decrease but increases with the increase of temperature, making it one of the most promising high-tech new materials, and is widely used as ablation materials and thermal structural materials in the field of aviation and aerospace technology. However, C/C composites are rapidly oxidized in an oxidizing atmosphere with a temperature exceeding 500 °C, which greatly limits their applications. Therefore, the oxidation protection of C/C composites has become one of the research hotspots in recent years. At the same time, it is of great significance to protect it from high temperature oxidation resistance for its high temperature application.

抗氧化涂层被认为是解决碳/碳复合材料高温氧化防护问题的有效方法。SiC涂层与C/C复合材料的物理、化学相容性好而普遍作为过渡层使用,但是单一的SiC涂层不能对C/C基体提供有效的保护,因而抗氧化外涂层成为当前的研究热点。Anti-oxidation coating is considered to be an effective method to solve the problem of high-temperature oxidation protection of carbon/carbon composites. SiC coating has good physical and chemical compatibility with C/C composite materials and is generally used as a transition layer, but a single SiC coating cannot provide effective protection for C/C substrates, so the anti-oxidation outer coating has become the current Research hotspots.

到目前为止,制备的复合涂层有很多种,例如SiC晶须增韧MoSi2-SiC-Si涂层[FuQian-Gang,LiHe-Jun,LiKe-Zhi,ShiXiao-Hong,HuZhi-Biao,HuangMin,SiCwhisker-toughenedMoSi2-SiC-Sicoatingtoprotectcarbon/carboncompositesagainstoxidation,Carbon.2006,44,1866.]、MoSi2/SiC涂层[HuangJF,WangB,LiHJ,etal.AMoSi2/SiCoxidationprotectivecoatingforcarbon/carboncomposites.CorrosionScience,2011,2(53):834-839.]、SiC-MoSi2-(Ti0.8Mo0.2)Si2复合涂层[JiaoGS,LiHJ,LiKZ,etal.SiC-MoSi2-(Ti0.8Mo0.2)Si2multi-compositioncoatingforcarbon/carboncomposites.Surf.Coat.Technol,2006,201(6):3452-3456.]等。制备的复合涂层能对C/C复合材料起到有效的防护作用。但为了使抗氧化涂层向着长寿命、耐高温、抗冲刷等方向发展还需不断努力。莫来石(热膨胀系数为5.0×10-6/℃)陶瓷材料耐火度高、抗热震性好、抗化学侵蚀、抗蠕变、荷重软化温度高、体积稳定性好,是理想的高级耐火材料,被广泛应用于各领域。SiC晶须具有与莫来石热膨胀系数接近、耐高温、强度高、弹性模量高、化学稳定性好等特点,成为提高莫来石陶瓷韧性和可靠性的有效途径,并且到目前为止,用其作为抗氧化涂层的研究还很少见报道。So far, there are many kinds of composite coatings prepared, such as SiC whisker toughened MoSi 2 -SiC-Si coating [FuQian-Gang, LiHe-Jun, LiKe-Zhi, ShiXiao-Hong, HuZhi-Biao, HuangMin, SiCwhisker-toughened MoSi 2 -SiC-Sicoatingtoprotectcarbon/carboncompositesagainstoxidation, Carbon.2006,44,1866.], MoSi 2 /SiC coating [HuangJF, WangB, LiHJ, etal.AMoSi 2 /SiCoxidationprotectivecoatingforcarbon/carboncomposites.Corboncomposites. ):834-839.], SiC-MoSi 2 -(Ti 0.8 Mo 0.2 )Si 2 composite coating [JiaoGS, LiHJ, LiKZ, etal.SiC-MoSi 2 -(Ti 0.8 Mo 0.2 )Si 2 multi-compositioncoatingforcarbon/ carboncomposites.Surf.Coat.Technol, 2006,201(6):3452-3456.] and so on. The prepared composite coating can effectively protect the C/C composite material. However, in order to make the anti-oxidation coating develop towards the direction of long life, high temperature resistance, and erosion resistance, continuous efforts are still needed. Mullite (thermal expansion coefficient is 5.0×10 -6 /℃) ceramic material has high refractoriness, good thermal shock resistance, chemical corrosion resistance, creep resistance, high softening temperature under load, and good volume stability. It is an ideal advanced refractory material. materials are widely used in various fields. SiC whiskers have the characteristics of thermal expansion coefficient close to that of mullite, high temperature resistance, high strength, high elastic modulus, and good chemical stability. It has become an effective way to improve the toughness and reliability of mullite ceramics. Its research as an anti-oxidation coating is rarely reported.

到目前为止外涂层的制备方法多种多样,主要有以下几种:超临界态流体技术,化学气相沉积,包埋法,原位成型,溶胶-凝胶法,熔浆涂覆反应,爆炸喷涂和超声波喷涂法等。采用超临界态流体技术来制备C/C复合材料涂层由于制备的工艺实施需要在高温高压下进行,对设备的要求较高,并且形成的外涂层要在惰性气氛下进行热处理,制备周期比较长[BemeburgPL,KrukonisVJ.Processingofcarbon/carboncompositesusingsupercriticalfluidtechnology[P].UnitedStatesPatentUS5035921,1991],采用原位成型法制备的涂层需要在1500℃下高温处理,且不能一次制备完成[HuangJian-Feng,LiHe-Jun,ZengXie-Rong,LiKe-Zhi.Surf.coat.Technol.2006,200,5379.],采用溶胶-凝胶法制备的外涂层表面容易开裂并且涂层厚度不足[HuangJian-Feng,ZengXie-Rong,LiHe-Jun,XiongXin-Bo,SunGuo-ling.Surf.coat.Technol.2005,190,255.],而采用爆炸喷涂和超声波喷涂法虽然已经制备出部分合金涂层,但是,该工艺还有很多不完善的地方,所制备涂层的高温防氧化性能尚需要进一步的提高[TerentievaVS,BogachkovaOP,GoriatchevaEV.Methodforprotectingproductsmadeofarefractorymaterialagainstoxidation,andresultingproducts[p].US5677060,1997.]。而采用电磁感应加热-双脉冲电泳沉积方法制备SiC晶须增韧莫来石复合外涂层的方法还未见报道。So far, the preparation methods of the outer coating are various, mainly as follows: supercritical fluid technology, chemical vapor deposition, embedding method, in-situ forming, sol-gel method, magma coating reaction, explosion Spraying and ultrasonic spraying, etc. The use of supercritical fluid technology to prepare C/C composite coatings requires high temperature and high pressure for the preparation process, which requires high equipment requirements, and the formed outer coating must be heat treated in an inert atmosphere. The preparation cycle It is relatively long [BemeburgPL, KrukonisVJ.Processingofcarbon/carboncompositesusingsupercriticalfluidtechnology[P].UnitedStatesPatentUS5035921,1991], the coating prepared by the in-situ forming method needs to be treated at 1500°C at high temperature, and cannot be prepared at one time [HuangJian-Feng, LiHe-Jun, ZengXie-Rong, LiKe-Zhi.Surf.coat.Technol.2006,200,5379.], the surface of the outer coating prepared by sol-gel method is easy to crack and the coating thickness is insufficient [HuangJian-Feng, ZengXie-Rong, LiHe-Jun, XiongXin-Bo, SunGuo-ling.Surf.coat.Technol.2005,190,255.], and although adopting detonation spraying and ultrasonic spraying method to prepare part alloy coating, still, this technology still has many imperfections Where, the high-temperature anti-oxidation performance of the prepared coating still needs to be further improved [TerentievaVS, BogachkovaOP, GoriatchevaEV. However, the method of preparing SiC whisker toughened mullite composite outer coating by electromagnetic induction heating-double pulse electrophoretic deposition method has not been reported yet.

发明内容Contents of the invention

本发明的目的在于提供一种碳/碳复合材料SiC晶须增韧莫来石复合涂层的制备方法,采用此方法可以制备出厚度均匀、无贯穿裂纹和微孔的碳/碳复合材料SiC晶须增韧莫来石复合外涂层,并且其工艺设备简单,反应周期短,成本低。The purpose of the present invention is to provide a method for preparing a carbon/carbon composite material SiC whisker toughened mullite composite coating, which can be used to prepare a carbon/carbon composite material SiC with uniform thickness, no penetrating cracks and micropores The whisker-toughened mullite composite outer coating has simple process equipment, short reaction cycle and low cost.

为达到上述目的,本发明采用了以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

1)首先将莫来石粉体与SiC晶须组成的混合粉料分散于50~80mL丁醇中配制成混合粉料浓度为30~45g/L的悬浮液A1,混合粉料中SiC晶须的质量分数为20~40%,莫来石粉体的质量分数为60~80%,将悬浮液A1超声震荡5~10min,然后边加热边在磁力搅拌器上搅拌1~2h,得悬浮液A2,加热温度控制在60~80℃;1) First, disperse the mixed powder composed of mullite powder and SiC whiskers in 50-80mL butanol to prepare suspension A1 with a mixed powder concentration of 30-45g/L, and the SiC whiskers in the mixed powder The mass fraction of mullite is 20-40%, and the mass fraction of mullite powder is 60-80%. The suspension A1 is ultrasonically oscillated for 5-10 minutes, and then stirred on a magnetic stirrer for 1-2 hours while heating to obtain a suspension A2, the heating temperature is controlled at 60-80°C;

2)向悬浮液A2中加入碘化碳得混合物,混合物中碘化碳的浓度为0.5~1.0g/L,将混合物在磁力搅拌器上搅拌1~2h,搅拌中同时加热,加热温度控制在60~80℃,得悬浮液B;2) Add carbon iodide to the suspension A2 to obtain a mixture, the concentration of carbon iodide in the mixture is 0.5-1.0 g/L, stir the mixture on a magnetic stirrer for 1-2 hours, heat while stirring, and control the heating temperature at 60~80℃, to obtain suspension B;

3)将悬浮液B倒入一个以石墨电极为阳极、导电基体为阴极的水热釜内,将带有SiC涂层的C/C复合材料试样夹在阴极上,然后将水热釜密封后放入电磁感应加热器中,然后将水热釜的阴阳两极与脉冲电源连接并进行电磁感应加热双脉冲电泳沉积,沉积过程中电磁感应加热器的加热电流控制在200~300A,电磁感应加热器的保温功率电流控制在200~300A(使水热反应温度控制在180~250℃),脉冲电源电压为220V,脉冲电源周期控制在1000~3000ms,脉冲电源峰值电流控制在40~60A,脉冲电源正向脉冲工作时间控制在400~800ms,脉冲电源反向脉冲工作时间控制在100~300ms,脉冲电源正反脉冲宽度控制在100~300μs,脉冲电源组工作时间控制在8~12min,脉冲电源总工作时间控制在10~25min,沉积结束后自然冷却到室温;3) Pour the suspension B into a hydrothermal kettle with the graphite electrode as the anode and the conductive substrate as the cathode, clamp the C/C composite material sample with SiC coating on the cathode, and then seal the hydrothermal kettle Then put it into the electromagnetic induction heater, then connect the negative and positive poles of the water heating kettle to the pulse power supply and perform electromagnetic induction heating double pulse electrophoretic deposition. During the deposition process, the heating current of the electromagnetic induction heater is controlled at 200-300A, and the electromagnetic induction heating The heat preservation power current of the device is controlled at 200-300A (to control the hydrothermal reaction temperature at 180-250°C), the pulse power supply voltage is 220V, the pulse power supply cycle is controlled at 1000-3000ms, the pulse power supply peak current is controlled at 40-60A, and the pulse power supply The working time of the forward pulse of the power supply is controlled at 400-800ms, the working time of the reverse pulse of the pulse power supply is controlled at 100-300ms, the forward and reverse pulse width of the pulse power supply is controlled at 100-300μs, the working time of the pulse power supply group is controlled at 8-12min, the pulse power supply The total working time is controlled within 10-25 minutes, and naturally cooled to room temperature after deposition;

4)经过步骤3)后,打开水热釜并取出试样,然后将取出的试样在电热鼓风干燥箱中于40~80℃下干燥2~6h。4) After step 3), open the hydrothermal kettle and take out the sample, and then dry the taken out sample in an electric blast drying oven at 40-80° C. for 2-6 hours.

所述SiC晶须的长径比为50~100,莫来石粉体的平均粒径控制在50~100nm,碘化碳的纯度≥99.7%,丁醇的纯度≥99.8%。The aspect ratio of the SiC whiskers is 50-100, the average particle size of the mullite powder is controlled at 50-100 nm, the purity of carbon iodide is ≥99.7%, and the purity of butanol is ≥99.8%.

所述超声震荡的超声功率为500~1000W。The ultrasonic power of the ultrasonic vibration is 500-1000W.

所述水热釜的填充度控制在50~80%。The filling degree of the hydrothermal kettle is controlled at 50-80%.

本发明的有益效果体现在:The beneficial effects of the present invention are reflected in:

1)本发明制备的碳/碳复合材料SiC晶须增韧莫来石复合外涂层表面无裂纹,外涂层与SiC内涂层结合紧密;1) The carbon/carbon composite material SiC whisker toughened mullite composite outer coating surface prepared by the present invention has no cracks, and the outer coating is closely combined with the SiC inner coating;

2)本发明在低温下即可获得结构可控且性能良好的碳/碳复合材料SiC晶须增韧莫来石复合外涂层;2) The present invention can obtain a carbon/carbon composite SiC whisker toughened mullite composite outer coating with controllable structure and good performance at low temperature;

3)本发明制备工艺简单,操作方便,原料易得,制备成本较低,具有广阔的发展前景。3) The preparation process of the present invention is simple, the operation is convenient, the raw materials are easy to obtain, the preparation cost is low, and it has broad development prospects.

附图说明Description of drawings

图1为实施例5制备的碳/碳复合材料SiC晶须增韧莫来石复合外涂层的的表面SEM照片;Fig. 1 is the surface SEM photo of the carbon/carbon composite material SiC whisker toughened mullite composite outer coating prepared by embodiment 5;

图2为实施例5制备的碳/碳复合材料SiC晶须增韧莫来石复合外涂层的XRD图谱。Fig. 2 is the XRD spectrum of the SiC whisker toughened mullite composite outer coating of the carbon/carbon composite material prepared in Example 5.

具体实施方式detailed description

下面结合附图和实施例对本发明作详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

实施例1:Example 1:

1)选市售SiC晶须(长径比为50~100),莫来石粉体(市售莫来石粉体经过干法球磨45h左右,平均粒径控制在100nm左右),碘化碳(纯度≥99.7%),以及丁醇(纯度≥99.8%)为原料;1) Select commercially available SiC whiskers (the aspect ratio is 50-100), mullite powder (the commercially available mullite powder has been dry-milled for about 45 hours, and the average particle size is controlled at about 100nm), carbon iodide (purity ≥ 99.7%), and butanol (purity ≥ 99.8%) as raw materials;

2)首先将莫来石粉体以及SiC晶须组成的混合粉料分散于50mL丁醇中,配制成混合粉料浓度为30g/L的悬浮液A1,混合粉料中SiC晶须的质量分数为20%,莫来石粉体的质量分数为80%,将悬浮液A1超声震荡10min,超声功率为500W,然后放置在磁力搅拌器上搅拌1h,搅拌中同时加热,加热温度控制在60℃,得悬浮液A2;2) First, disperse the mixed powder composed of mullite powder and SiC whiskers in 50mL butanol, and prepare a suspension A1 with a mixed powder concentration of 30g/L, and the mass fraction of SiC whiskers in the mixed powder 20%, the mass fraction of mullite powder is 80%, the suspension A1 is ultrasonically oscillated for 10min, the ultrasonic power is 500W, and then placed on a magnetic stirrer to stir for 1h, while heating while stirring, the heating temperature is controlled at 60°C , to obtain suspension A2;

3)向悬浮液A2中加入碘化碳得混合物,混合物中碘化碳的浓度为0.5g/L,将混合物放在磁力搅拌器上搅拌1h,搅拌中同时加热,加热温度控制在60℃,得悬浮液B;3) Add carbon iodide to the suspension A2 to obtain a mixture, the concentration of carbon iodide in the mixture is 0.5g/L, put the mixture on a magnetic stirrer and stir for 1h, heat while stirring, the heating temperature is controlled at 60°C, Obtain suspension B;

4)将悬浮液B倒入一个以石墨电极为阳极、导电基体为阴极的水热釜内,填充度为50%,将带有SiC涂层的C/C复合材料试样夹在该水热釜内的阴极上(试样淹没入悬浮液B),然后将该水热釜密封后放入电磁感应加热器中,然后将该水热釜的阴阳两极与SMD-P型智能多脉冲电镀电源(邯郸市大舜电镀设备有限公司)相应两极连接并进行电磁感应加热双脉冲电泳沉积:电磁感应加热器的加热电流控制在200A,保温功率电流控制在200A,水热温度控制在180℃。脉冲电源电压为220V,周期控制在1000ms,峰值电流控制在40A,正向脉冲工作时间控制在400ms,反向脉冲工作时间控制在100ms,正反脉冲宽度控制在100μs,组工作时间控制在9min,总工作时间控制在20min,沉积结束后自然冷却至室温;4) Pour the suspension B into a hydrothermal kettle with the graphite electrode as the anode and the conductive substrate as the cathode, the filling degree is 50%, and the C/C composite material sample with SiC coating is sandwiched in the hydrothermal On the cathode in the kettle (the sample is submerged into the suspension B), then seal the hydrothermal kettle and put it into the electromagnetic induction heater, and then connect the positive and negative poles of the hydrothermal kettle with the SMD-P intelligent multi-pulse electroplating power supply (Handan Dashun Electroplating Equipment Co., Ltd.) Connect the corresponding two poles and perform electromagnetic induction heating double pulse electrophoretic deposition: the heating current of the electromagnetic induction heater is controlled at 200A, the heat preservation power current is controlled at 200A, and the water heating temperature is controlled at 180°C. The pulse power supply voltage is 220V, the period is controlled at 1000ms, the peak current is controlled at 40A, the forward pulse working time is controlled at 400ms, the reverse pulse working time is controlled at 100ms, the positive and negative pulse width is controlled at 100μs, and the group working time is controlled at 9min. The total working time is controlled at 20min, and naturally cooled to room temperature after deposition;

5)经过步骤4)后,打开上述水热釜,取出试样,然后将取出的试样在电热鼓风干燥箱中于40℃下干燥6h,即得碳/碳复合材料SiC晶须增韧莫来石复合外涂层。5) After step 4), open the above-mentioned hydrothermal kettle, take out the sample, and then dry the taken out sample in an electric blast drying oven at 40°C for 6 hours to obtain the carbon/carbon composite SiC whisker toughened Mullite composite outer coating.

实施例2:Example 2:

1)选市售SiC晶须(长径比为50~100),莫来石粉体(市售莫来石粉体经过干法球磨45h左右,平均粒径控制在100nm左右),碘化碳(纯度≥99.7%),以及丁醇(纯度≥99.8%)为原料;1) Select commercially available SiC whiskers (the aspect ratio is 50-100), mullite powder (the commercially available mullite powder has been dry-milled for about 45 hours, and the average particle size is controlled at about 100nm), carbon iodide (purity ≥ 99.7%), and butanol (purity ≥ 99.8%) as raw materials;

2)首先将莫来石粉体以及SiC晶须组成的混合粉料分散于50mL丁醇中,配制成混合粉料浓度为30g/L的悬浮液A1,混合粉料中SiC晶须的质量分数为30%,莫来石粉体的质量分数为70%,将悬浮液A1超声震荡8min,超声功率为600W,然后放置在磁力搅拌器上搅拌1h,搅拌中同时加热,加热温度控制在60℃,得悬浮液A2;2) First, disperse the mixed powder composed of mullite powder and SiC whiskers in 50mL butanol, and prepare a suspension A1 with a mixed powder concentration of 30g/L, and the mass fraction of SiC whiskers in the mixed powder The mass fraction of mullite powder is 30%, the mass fraction of mullite powder is 70%, the suspension A1 is ultrasonically oscillated for 8min, the ultrasonic power is 600W, and then placed on a magnetic stirrer to stir for 1h, heating while stirring, and the heating temperature is controlled at 60°C , to obtain suspension A2;

3)向悬浮液A2中加入碘化碳得混合物,混合物中碘化碳的浓度为0.5g/L,将混合物放在磁力搅拌器上搅拌1h,搅拌中同时加热,加热温度控制在60℃,得悬浮液B;3) Add carbon iodide to the suspension A2 to obtain a mixture, the concentration of carbon iodide in the mixture is 0.5g/L, put the mixture on a magnetic stirrer and stir for 1h, heat while stirring, the heating temperature is controlled at 60°C, Obtain suspension B;

4)将悬浮液B倒入一个以石墨电极为阳极、导电基体为阴极的水热釜内,填充度为50%,将带有SiC涂层的C/C复合材料试样夹在该水热釜内的阴极上(试样淹没入悬浮液B),然后将该水热釜密封后放入电磁感应加热器中,然后将该水热釜的阴阳两极与SMD-P型智能多脉冲电镀电源相应两极连接并进行电磁感应加热双脉冲电泳沉积:电磁感应加热器的加热电流控制在220A,保温功率电流控制在220A,水热温度控制在190℃。脉冲电源电压为220V,周期控制在1500ms,峰值电流控制在45A,正向脉冲工作时间控制在400ms,反向脉冲工作时间控制在100ms,正反脉冲宽度控制在100μs,组工作时间控制在11min,总工作时间控制在25min,沉积结束后自然冷却至室温;4) Pour the suspension B into a hydrothermal kettle with the graphite electrode as the anode and the conductive substrate as the cathode, the filling degree is 50%, and the C/C composite material sample with SiC coating is sandwiched in the hydrothermal On the cathode in the kettle (the sample is submerged into the suspension B), then seal the hydrothermal kettle and put it into the electromagnetic induction heater, and then connect the positive and negative poles of the hydrothermal kettle with the SMD-P intelligent multi-pulse electroplating power supply Corresponding two poles are connected and double-pulse electrophoretic deposition is carried out by electromagnetic induction heating: the heating current of the electromagnetic induction heater is controlled at 220A, the heat preservation power current is controlled at 220A, and the water heating temperature is controlled at 190°C. The pulse power supply voltage is 220V, the period is controlled at 1500ms, the peak current is controlled at 45A, the forward pulse working time is controlled at 400ms, the reverse pulse working time is controlled at 100ms, the positive and negative pulse width is controlled at 100μs, and the group working time is controlled at 11min. The total working time is controlled at 25 minutes, and naturally cooled to room temperature after deposition;

5)经过步骤4)后,打开上述水热釜,取出试样,然后将取出的试样在电热鼓风干燥箱中于50℃下干燥5h,即得碳/碳复合材料SiC晶须增韧莫来石复合外涂层。5) After step 4), open the above-mentioned hydrothermal kettle, take out the sample, and then dry the taken out sample in an electric blast drying oven at 50°C for 5 hours to obtain a carbon/carbon composite SiC whisker toughened Mullite composite outer coating.

实施例3:Example 3:

1)选市售SiC晶须(长径比为50~100),莫来石粉体(市售莫来石粉体经过干法球磨45h左右,平均粒径控制在100nm左右),碘化碳(纯度≥99.7%),以及丁醇(纯度≥99.8%)为原料;1) Select commercially available SiC whiskers (the aspect ratio is 50-100), mullite powder (the commercially available mullite powder has been dry-milled for about 45 hours, and the average particle size is controlled at about 100nm), carbon iodide (purity ≥ 99.7%), and butanol (purity ≥ 99.8%) as raw materials;

2)首先将莫来石粉体以及SiC晶须组成的混合粉料分散于60mL丁醇中,配制成混合粉料浓度为45g/L的悬浮液A1,混合粉料中SiC晶须的质量分数为35%,莫来石粉体的质量分数为65%,将悬浮液A1超声震荡6min,超声功率为800W,然后放置在磁力搅拌器上搅拌2h,搅拌中同时加热,加热温度控制在60℃,得悬浮液A2;2) First, disperse the mixed powder composed of mullite powder and SiC whiskers in 60mL butanol, and prepare suspension A1 with a mixed powder concentration of 45g/L, and the mass fraction of SiC whiskers in the mixed powder 35%, the mass fraction of mullite powder is 65%, the suspension A1 is ultrasonically oscillated for 6min, the ultrasonic power is 800W, then placed on a magnetic stirrer and stirred for 2h, while heating while stirring, the heating temperature is controlled at 60°C , to obtain suspension A2;

3)向悬浮液A2中加入碘化碳得混合物,混合物中碘化碳的浓度为0.5g/L,将混合物放在磁力搅拌器上搅拌2h,搅拌中同时加热,加热温度控制在60℃,得悬浮液B;3) Add carbon iodide to the suspension A2 to obtain a mixture, the concentration of carbon iodide in the mixture is 0.5g/L, put the mixture on a magnetic stirrer and stir for 2h, heat while stirring, the heating temperature is controlled at 60°C, Obtain suspension B;

4)将悬浮液B倒入一个以石墨电极为阳极、导电基体为阴极的水热釜内,填充度为60%,将带有SiC涂层的C/C复合材料试样夹在该水热釜内的阴极上(试样淹没入悬浮液B),然后将该水热釜密封后放入电磁感应加热器中,然后将该水热釜的阴阳两极与SMD-P型智能多脉冲电镀电源相应两极连接并进行电磁感应加热双脉冲电泳沉积:电磁感应加热器的加热电流控制在240A,保温功率电流控制在240A,水热温度控制在200℃。脉冲电源电压为220V,周期控制在1500ms,峰值电流控制在50A,正向脉冲工作时间控制在400ms,反向脉冲工作时间控制在200ms,正反脉冲宽度控制在200μs,组工作时间控制在10min,总工作时间控制在12min,沉积结束后自然冷却至室温;4) Pour the suspension B into a hydrothermal kettle with the graphite electrode as the anode and the conductive substrate as the cathode, the filling degree is 60%, and the C/C composite material sample with SiC coating is clamped in the hydrothermal On the cathode in the kettle (the sample is submerged into the suspension B), then seal the hydrothermal kettle and put it into the electromagnetic induction heater, and then connect the positive and negative poles of the hydrothermal kettle with the SMD-P intelligent multi-pulse electroplating power supply Corresponding two poles are connected and electromagnetic induction heating double pulse electrophoretic deposition is carried out: the heating current of the electromagnetic induction heater is controlled at 240A, the heat preservation power current is controlled at 240A, and the water heating temperature is controlled at 200°C. The pulse power supply voltage is 220V, the cycle is controlled at 1500ms, the peak current is controlled at 50A, the forward pulse working time is controlled at 400ms, the reverse pulse working time is controlled at 200ms, the positive and negative pulse width is controlled at 200μs, and the group working time is controlled at 10min. The total working time is controlled at 12 minutes, and naturally cooled to room temperature after deposition;

5)经过步骤4)后,打开上述水热釜,取出试样,然后将取出的试样在电热鼓风干燥箱中于60℃下干燥4h,即得碳/碳复合材料SiC晶须增韧莫来石复合外涂层。5) After step 4), open the above-mentioned hydrothermal kettle, take out the sample, and then dry the taken out sample in an electric blast drying oven at 60°C for 4 hours to obtain the carbon/carbon composite SiC whisker toughened Mullite composite outer coating.

实施例4:Example 4:

1)选市售SiC晶须(长径比为50~100),莫来石粉体(市售莫来石粉体经过干法球磨45h左右,平均粒径控制在100nm左右),碘化碳(纯度≥99.7%),以及丁醇(纯度≥99.8%)为原料;1) Select commercially available SiC whiskers (the aspect ratio is 50-100), mullite powder (the commercially available mullite powder has been dry-milled for about 45 hours, and the average particle size is controlled at about 100nm), carbon iodide (purity ≥ 99.7%), and butanol (purity ≥ 99.8%) as raw materials;

2)首先将莫来石粉体以及SiC晶须组成的混合粉料分散于70mL丁醇中,配制成混合粉料浓度为35g/L的悬浮液A1,混合粉料中SiC晶须的质量分数为40%,莫来石粉体的质量分数为60%,将悬浮液A1超声震荡6min,超声功率为800W,然后放置在磁力搅拌器上搅拌2h,搅拌中同时加热,加热温度控制在60℃,得悬浮液A2;2) First, disperse the mixed powder composed of mullite powder and SiC whiskers in 70mL butanol, and prepare suspension A1 with a mixed powder concentration of 35g/L, and the mass fraction of SiC whiskers in the mixed powder 40%, the mass fraction of mullite powder is 60%, the suspension A1 is ultrasonically oscillated for 6min, the ultrasonic power is 800W, and then placed on a magnetic stirrer to stir for 2h, while heating while stirring, the heating temperature is controlled at 60°C , to obtain suspension A2;

3)向悬浮液A2中加入碘化碳得混合物,混合物中碘化碳的浓度为1.0g/L,将混合物放在磁力搅拌器上搅拌2h,搅拌中同时加热,加热温度控制在60℃,得悬浮液B;3) Add carbon iodide to the suspension A2 to obtain a mixture, the concentration of carbon iodide in the mixture is 1.0 g/L, put the mixture on a magnetic stirrer and stir for 2 hours, heat while stirring, and control the heating temperature at 60°C, Obtain suspension B;

4)将悬浮液B倒入一个以石墨电极为阳极、导电基体为阴极的水热釜内,填充度为70%,将带有SiC涂层的C/C复合材料试样夹在该水热釜内的阴极上(试样淹没入悬浮液B),然后将该水热釜密封后放入电磁感应加热器中,然后将该水热釜的阴阳两极与SMD-P型智能多脉冲电镀电源相应两极连接并进行电磁感应加热双脉冲电泳沉积:电磁感应加热器的加热电流控制在260A,保温功率电流控制在260A,水热温度控制在210℃。脉冲电源电压为220V,周期控制在2000ms,峰值电流控制在55A,正向脉冲工作时间控制在600ms,反向脉冲工作时间控制在200ms,正反脉冲宽度控制在200μs,组工作时间控制在8min,总工作时间控制在25min,沉积结束后自然冷却至室温;4) Pour the suspension B into a hydrothermal kettle with the graphite electrode as the anode and the conductive substrate as the cathode, the filling degree is 70%, and the C/C composite material sample with SiC coating is clamped in the hydrothermal On the cathode in the kettle (the sample is submerged into the suspension B), then seal the hydrothermal kettle and put it into the electromagnetic induction heater, and then connect the positive and negative poles of the hydrothermal kettle with the SMD-P intelligent multi-pulse electroplating power supply Corresponding two poles are connected and double-pulse electrophoretic deposition is carried out by electromagnetic induction heating: the heating current of the electromagnetic induction heater is controlled at 260A, the heat preservation power current is controlled at 260A, and the water heating temperature is controlled at 210°C. The pulse power supply voltage is 220V, the cycle is controlled at 2000ms, the peak current is controlled at 55A, the forward pulse working time is controlled at 600ms, the reverse pulse working time is controlled at 200ms, the positive and negative pulse width is controlled at 200μs, and the group working time is controlled at 8min. The total working time is controlled at 25 minutes, and naturally cooled to room temperature after deposition;

5)经过步骤4)后,打开上述水热釜,取出试样,然后将取出的试样在电热鼓风干燥箱中于60℃下干燥4h,即得碳/碳复合材料SiC晶须增韧莫来石复合外涂层。5) After step 4), open the above-mentioned hydrothermal kettle, take out the sample, and then dry the taken out sample in an electric blast drying oven at 60°C for 4 hours to obtain the carbon/carbon composite SiC whisker toughened Mullite composite outer coating.

实施例5:Example 5:

1)选市售SiC晶须(长径比为50~100),莫来石粉体(市售莫来石粉体经过干法球磨45h左右,平均粒径控制在100nm左右),碘化碳(纯度≥99.7%),以及丁醇(纯度≥99.8%)为原料;1) Select commercially available SiC whiskers (the aspect ratio is 50-100), mullite powder (the commercially available mullite powder has been dry-milled for about 45 hours, and the average particle size is controlled at about 100nm), carbon iodide (purity ≥ 99.7%), and butanol (purity ≥ 99.8%) as raw materials;

2)首先将莫来石粉体以及SiC晶须组成的混合粉料分散于80mL丁醇中,配制成混合粉料浓度为40g/L的悬浮液A1,混合粉料中SiC晶须的质量分数为25%,莫来石粉体的质量分数为75%,将悬浮液A1超声震荡5min,超声功率为1000W,然后放置在磁力搅拌器上搅拌2h,搅拌中同时加热,加热温度控制在80℃,得悬浮液A2;2) First, disperse the mixed powder composed of mullite powder and SiC whiskers in 80mL butanol, and prepare suspension A1 with a mixed powder concentration of 40g/L, and the mass fraction of SiC whiskers in the mixed powder 25%, the mass fraction of mullite powder is 75%, the suspension A1 is ultrasonically oscillated for 5min, the ultrasonic power is 1000W, and then placed on a magnetic stirrer to stir for 2h, while heating while stirring, the heating temperature is controlled at 80°C , to obtain suspension A2;

3)向悬浮液A2中加入碘化碳得混合物,混合物中碘化碳的浓度为1.0g/L,将混合物放在磁力搅拌器上搅拌2h,搅拌中同时加热,加热温度控制在80℃,得悬浮液B;3) Add carbon iodide to the suspension A2 to obtain a mixture, the concentration of carbon iodide in the mixture is 1.0 g/L, put the mixture on a magnetic stirrer and stir for 2 hours, heat while stirring, the heating temperature is controlled at 80 °C, Obtain suspension B;

4)将悬浮液B倒入一个以石墨电极为阳极、导电基体为阴极的水热釜内,填充度为80%,将带有SiC涂层的C/C复合材料试样夹在该水热釜内的阴极上(试样淹没入悬浮液B),然后将该水热釜密封后放入电磁感应加热器中,然后将该水热釜的阴阳两极与SMD-P型智能多脉冲电镀电源相应两极连接并进行电磁感应加热双脉冲电泳沉积:电磁感应加热器的加热电流控制在300A,保温功率电流控制在300A,水热温度控制在250℃。脉冲电源电压为220V,周期控制在3000ms,峰值电流控制在60A,正向脉冲工作时间控制在800ms,反向脉冲工作时间控制在300ms,正反脉冲宽度控制在300μs,组工作时间控制在12min,总工作时间控制在25min,沉积结束后自然冷却至室温;4) Pour the suspension B into a hydrothermal kettle with the graphite electrode as the anode and the conductive substrate as the cathode. On the cathode in the kettle (the sample is submerged into the suspension B), then seal the hydrothermal kettle and put it into the electromagnetic induction heater, and then connect the positive and negative poles of the hydrothermal kettle with the SMD-P intelligent multi-pulse electroplating power supply Corresponding two poles are connected and electromagnetic induction heating double-pulse electrophoretic deposition is carried out: the heating current of the electromagnetic induction heater is controlled at 300A, the heat preservation power current is controlled at 300A, and the water heating temperature is controlled at 250°C. The pulse power supply voltage is 220V, the cycle is controlled at 3000ms, the peak current is controlled at 60A, the forward pulse working time is controlled at 800ms, the reverse pulse working time is controlled at 300ms, the positive and negative pulse width is controlled at 300μs, and the group working time is controlled at 12min. The total working time is controlled at 25 minutes, and naturally cooled to room temperature after deposition;

5)经过步骤4)后,打开上述水热釜,取出试样,然后将取出的试样在电热鼓风干燥箱中于80℃下干燥2h,即得碳/碳复合材料SiC晶须增韧莫来石复合外涂层。5) After step 4), open the above-mentioned hydrothermal kettle, take out the sample, and then dry the taken out sample in an electric blast drying oven at 80°C for 2 hours to obtain the carbon/carbon composite SiC whisker toughened Mullite composite outer coating.

从图1以及图2可以看出,本发明制备的外涂层组成为莫来石(3Al2O3·SiO2)和SiC,表面平整均匀,较为致密,表面无裂纹。It can be seen from Fig. 1 and Fig. 2 that the outer coating prepared by the present invention is composed of mullite (3Al 2 O 3 ·SiO 2 ) and SiC, and the surface is flat and uniform, relatively dense, and without cracks on the surface.

电磁感应加热-双脉冲电泳沉积方法的特点,首先是在水热超临界环境下加快悬浮颗粒的沉积速率,使得悬浮颗粒能迅速在基体表面反应。电磁感应加热技术是一种新型的加热技术,它根据电磁感应原理,是利用被加热体中涡流产生的热量来进行加热的,和传统的加热方式相比,它加热效率高、速度快、可靠性高,易于实现高温和局部的加热,并且在工业加热领域已经得到了广泛的应用。同时电磁感应加热可以使反应体系中迅速产生局部高温和高压,有效降低SiC晶须和莫来石复相悬浮粒子的反应激活能,使其在水热电泳沉积过程中反应更完全和充分,从而获得结构致密的涂层。其次,是在正反脉冲电源下,阴阳两极间歇性放电,使悬浮颗粒沉积在基体表面,避免了传统连续电弧放电产生的涂层不均匀现象,从而获得结构致密的涂层。采用该法可避免采用传统高温涂覆而引起的相变和脆裂,在一定程度上解决涂层制备过程中对基体的热损伤;同时由于沉积过程是非直线过程,可以在形状复杂或表面多孔的基体表面形成均匀的沉积层,并能精确控制涂层成分、厚度和孔隙率,使得简单高效制备多相复合涂层和梯度陶瓷涂层成为可能;再者,电泳沉积是带电粒子的定向移动,不会因电解水溶剂时产生的大量气体影响涂层与基体的结合力。此外,正向脉冲控制涂层晶粒尺寸和杂质量,反向脉冲控制沉积速度和厚度分布,实现了在可控的条件下获得致密的、具有显微裂纹的、不同厚度的SiC晶须增韧莫来石涂层。电磁感应加热-双脉冲电泳沉积还具有操作简单方便、成本低、沉积工艺易控制等特点。The characteristics of the electromagnetic induction heating-double pulse electrophoretic deposition method are firstly to accelerate the deposition rate of suspended particles in a hydrothermal supercritical environment, so that the suspended particles can quickly react on the surface of the substrate. Electromagnetic induction heating technology is a new type of heating technology. According to the principle of electromagnetic induction, it uses the heat generated by the eddy current in the heated body to heat. Compared with the traditional heating method, it has high heating efficiency, fast speed and reliability. High performance, easy to achieve high temperature and local heating, and has been widely used in the field of industrial heating. At the same time, electromagnetic induction heating can quickly generate local high temperature and high pressure in the reaction system, effectively reducing the reaction activation energy of SiC whiskers and mullite composite suspended particles, making it more complete and sufficient in the hydrothermoelectrophoretic deposition process, thereby A densely structured coating is obtained. Secondly, under the positive and negative pulse power supply, the positive and negative poles are intermittently discharged, so that the suspended particles are deposited on the surface of the substrate, which avoids the uneven coating caused by the traditional continuous arc discharge, and thus obtains a dense coating. This method can avoid the phase transition and embrittlement caused by traditional high-temperature coating, and solve the thermal damage to the substrate during the coating preparation process to a certain extent; at the same time, because the deposition process is a non-linear process, it can be used in complex shapes or porous surfaces. A uniform deposition layer is formed on the surface of the substrate, and the composition, thickness and porosity of the coating can be precisely controlled, making it possible to prepare multi-phase composite coatings and gradient ceramic coatings simply and efficiently; moreover, electrophoretic deposition is the directional movement of charged particles , will not affect the bonding force between the coating and the substrate due to the large amount of gas generated during the electrolysis of water solvent. In addition, the forward pulse controls the grain size and impurity amount of the coating, and the reverse pulse controls the deposition rate and thickness distribution, achieving dense SiC whisker growth with microcracks and different thicknesses under controllable conditions. Tough mullite coating. Electromagnetic induction heating-double pulse electrophoretic deposition also has the characteristics of simple and convenient operation, low cost, and easy control of the deposition process.

Claims (4)

1.一种碳/碳复合材料SiC晶须增韧莫来石复合涂层的制备方法,其特征在于:包括以下步骤:1. a preparation method of carbon/carbon composite material SiC whisker toughened mullite composite coating, it is characterized in that: comprise the following steps: 1)首先将莫来石粉体与SiC晶须组成的混合粉料分散于丁醇中配制成混合粉料浓度为30~45g/L的悬浮液A1,混合粉料中SiC晶须的质量分数为20~40%,莫来石粉体的质量分数为60~80%,将悬浮液A1超声震荡5~10min,然后边加热边在磁力搅拌器上搅拌1~2h,得悬浮液A2,加热温度控制在60~80℃;1) First, disperse the mixed powder composed of mullite powder and SiC whiskers in butanol to prepare a suspension A1 with a mixed powder concentration of 30-45g/L, and the mass fraction of SiC whiskers in the mixed powder 20-40%, the mass fraction of mullite powder is 60-80%, the suspension A1 is ultrasonically oscillated for 5-10 minutes, and then stirred on a magnetic stirrer while heating for 1-2 hours to obtain the suspension A2, heated The temperature is controlled at 60-80°C; 2)向悬浮液A2中加入碘化碳得混合物,混合物中碘化碳的浓度为0.5~1.0g/L,将混合物在磁力搅拌器上搅拌1~2h,搅拌中同时加热,加热温度控制在60~80℃,得悬浮液B;2) Add carbon iodide to the suspension A2 to obtain a mixture, the concentration of carbon iodide in the mixture is 0.5-1.0 g/L, stir the mixture on a magnetic stirrer for 1-2 hours, heat while stirring, and control the heating temperature at 60~80℃, to obtain suspension B; 3)将悬浮液B倒入一个以石墨电极为阳极、导电基体为阴极的水热釜内,将带有SiC涂层的C/C复合材料试样夹在阴极上,然后将水热釜密封后放入电磁感应加热器中,然后将水热釜的阴阳两极与脉冲电源连接并进行电磁感应加热双脉冲电泳沉积,沉积过程中电磁感应加热器的加热电流控制在200~300A,电磁感应加热器的保温功率电流控制在200~300A,脉冲电源电压为220V,脉冲电源周期控制在1000~3000ms,脉冲电源峰值电流控制在40~60A,脉冲电源正向脉冲工作时间控制在400~800ms,脉冲电源反向脉冲工作时间控制在100~300ms,脉冲电源正反脉冲宽度控制在100~300μs,脉冲电源组工作时间控制在8~12min,脉冲电源总工作时间控制在10~25min,沉积结束后自然冷却到室温;3) Pour the suspension B into a hydrothermal kettle with the graphite electrode as the anode and the conductive substrate as the cathode, clamp the C/C composite material sample with SiC coating on the cathode, and then seal the hydrothermal kettle Then put it into the electromagnetic induction heater, then connect the negative and positive poles of the water heating kettle to the pulse power supply and perform electromagnetic induction heating double pulse electrophoretic deposition. During the deposition process, the heating current of the electromagnetic induction heater is controlled at 200-300A, and the electromagnetic induction heating The heat preservation power current of the device is controlled at 200-300A, the pulse power supply voltage is 220V, the pulse power cycle is controlled at 1000-3000ms, the pulse power peak current is controlled at 40-60A, the pulse power forward pulse working time is controlled at 400-800ms, the pulse The working time of the reverse pulse of the power supply is controlled at 100-300ms, the forward and reverse pulse width of the pulse power supply is controlled at 100-300μs, the working time of the pulse power supply group is controlled at 8-12min, and the total working time of the pulse power supply is controlled at 10-25min. cool to room temperature; 4)经过步骤3)后,打开水热釜并取出试样,然后将取出的试样在电热鼓风干燥箱中于40~80℃下干燥2~6h。4) After step 3), open the hydrothermal kettle and take out the sample, and then dry the taken out sample in an electric blast drying oven at 40-80° C. for 2-6 hours. 2.根据权利要求1所述一种碳/碳复合材料SiC晶须增韧莫来石复合涂层的制备方法,其特征在于:所述SiC晶须的长径比为50~100,莫来石粉体的平均粒径控制在50~100nm,碘化碳的纯度≥99.7%,丁醇的纯度≥99.8%。2. A method for preparing a carbon/carbon composite SiC whisker toughened mullite composite coating according to claim 1, characterized in that: the SiC whisker has an aspect ratio of 50 to 100, and the mullite The average particle size of the stone powder is controlled at 50-100nm, the purity of carbon iodide is ≥99.7%, and the purity of butanol is ≥99.8%. 3.根据权利要求1所述一种碳/碳复合材料SiC晶须增韧莫来石复合涂层的制备方法,其特征在于:所述超声震荡的超声功率为500~1000W。3. The method for preparing a SiC whisker-toughened mullite composite coating of carbon/carbon composite material according to claim 1, characterized in that: the ultrasonic power of the ultrasonic oscillation is 500-1000W. 4.根据权利要求1所述一种碳/碳复合材料SiC晶须增韧莫来石复合涂层的制备方法,其特征在于:所述水热釜的填充度控制在50~80%。4. The method for preparing a SiC whisker-toughened mullite composite coating of carbon/carbon composite material according to claim 1, characterized in that: the filling degree of the hydrothermal kettle is controlled at 50-80%.
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CN101885623A (en) * 2010-06-11 2010-11-17 陕西科技大学 Method for preparing carbon/carbon composite material mullite outer coating by pulse hydrothermoelectrophoretic deposition

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