CN104128437A - Improved process for manufacturing basin stands with full single patterns - Google Patents
Improved process for manufacturing basin stands with full single patterns Download PDFInfo
- Publication number
- CN104128437A CN104128437A CN201410279944.7A CN201410279944A CN104128437A CN 104128437 A CN104128437 A CN 104128437A CN 201410279944 A CN201410279944 A CN 201410279944A CN 104128437 A CN104128437 A CN 104128437A
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- mould
- utilize
- body blank
- basin body
- shaping
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title abstract description 7
- 238000007493 shaping process Methods 0.000 claims abstract description 28
- 238000004080 punching Methods 0.000 claims abstract description 11
- 238000009966 trimming Methods 0.000 claims abstract description 4
- 230000035939 shock Effects 0.000 claims description 12
- 238000005516 engineering process Methods 0.000 claims description 10
- 238000007373 indentation Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 238000005266 casting Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses an improved process for manufacturing basin stands with full single patterns. The improved process includes steps of cutting, blanking, stretching, primary shaping, secondary shaping, hole punching and edge trimming, first single pattern punching and pattern returning, second single pattern punching and pattern returning, radiating hole punching, concave platform pressing, lug hole punching, circular wire hole punching and flanging. The improved process for manufacturing the basin stands with the full single patterns has the advantages that waste products can be reduced, and accordingly the manufacturing cost can be lowered.
Description
Technical field
The present invention relates to a kind of production technology of improved complete single jardiniere, relate in particular to a kind of production technology of the improved complete single jardiniere reducing production costs.
Background technology
Basin frame is for the support of fixing loudspeaker, generally adopts steel or aluminium to be made.Common basin frame is conventionally by casting, although casting technique is simple, the waste product that the basin frame of casting produces is many, thereby production cost is high.
Summary of the invention
The object of this invention is to provide a kind of production technology of improved complete single jardiniere, can reduce waste product, reduce production costs.
For achieving the above object, the invention provides a kind of production technology of improved complete single jardiniere, this processing step comprises:
(1) utilize banding machine that the material thick 1mm for the manufacture of basin frame is carried out to sawing sheet, form the square flitch of 214mm × 214mm;
(2) utilize blanking die square shaped flitch to carry out blanking, forming outside diameter is the circular flitch of 210mm;
(3) utilize one-off drawing mould by circular flitch stretching 56mm, form basin body blank;
(4) utilize shaping mould for the first time to carry out shaping for the first time to basin body blank, after shaping, in basin body blank, height is 61.5mm for the first time;
(5) utilize shaping mould for the second time to carry out shaping for the second time to basin body blank, in the basin body blank after shaping, height is 62mm for the second time, and diameter is followed successively by 133.4mm, 95mm, 84mm, 70mm from top to bottom;
(6) utilize shaving die to carry out trimming to the edge of basin body blank, form circular frame, simultaneously, on circular frame, on the circumference of distance center of circle 75.5mm, go out the first installing hole and two the second installing holes that diameter is 6.2mm that seven diameters are 4.3mm, going out width at the edge of circular frame is four equally distributed breach that 4.3mm, length are 6.15mm, and goes out two long square holes for 6.5mm, the wide 6mm of being in circular frame upper punch;
(7) using square hole and breach as location, and utilize the first shock wave to return colored mould at the side wall upper part of basin body blank first single flower that to go out six equally distributed width be 47.3mm, and this first single flower is returned to flower;
(8) utilize the second shock wave to return colored mould second single flower that to go out six equally distributed width in the lower sidewall of basin body blank and below six first single flowers be 27mm, six first single flowers of six the second Dan Huayu are corresponding one by one, and this second single flower is returned to flower;
(9) using two breach wherein as location, and utilize and break up hot hole mould and go out in the bottom of basin body blank the louvre that multiple diameters are 2.9mm;
(10) utilize indentation platform mould and extrude a concave station on the sidewall of basin body blank and between first single flower and second single flower;
(11) utilize the earhole that rushes earhole mould and go out between two first single flowers on the sidewall of basin body blank and therein a long and wide 3.6mm of being;
(12) between two second single flowers of utilization punching circle line punch die correspondence on the sidewall of basin body blank and below these two first single flowers, go out the round line hole that a diameter is 3.5mm;
(13) utilize flanging die to carry out flange to circular frame, after flange, forming outside diameter is the basin frame that 161mm, the degree of depth are 66.2mm.
Preferably, blanking die in described step (2), shaving die in step (6), flanging die in step (13) is arranged on 63T punch press respectively, one-off drawing mould in step (3), shaping mould for the second time in shaping mould for the first time in step (4) and step (5) is arranged on 80T punch press respectively, the first shock wave in step (7) returns colored mould, the first shock wave in step (8) returns colored mould, indentation platform mould in step (10), the round line punch die that rushes rushing in earhole mould and step (12) in step (11) is arranged on 25T punch press respectively, the hot hole mould that breaks up in step (9) is arranged on 40T punch press.
Compared with prior art, the production technology of improved complete single jardiniere of the present invention is used impact style moulding basin frame, thereby has improved the precision of basin frame, has reduced the generation of waste product, has reduced production cost; By basin frame is carried out to twice shaping, thereby can improve the precision of basin frame, and can make basin frame more attractive in appearance; Flange step is placed on to convenient location finally can make preorder punching press time.
By following description also by reference to the accompanying drawings, it is more clear that the present invention will become, and these accompanying drawings are used for explaining embodiments of the invention.
Brief description of the drawings
Fig. 1 is the production technological process of basin frame of the present invention.
Fig. 2 is the stereogram of basin frame of the present invention.
Fig. 3 is the front view of basin frame of the present invention.
Fig. 4 is the cutaway view of Fig. 3.
Detailed description of the invention
With reference now to accompanying drawing, describe embodiments of the invention, in accompanying drawing, similarly element numbers represents similar element.
Please refer to Fig. 1-4, is the specific embodiment of the production technology of the improved complete single jardiniere of the present invention, and this technique comprises that step is as follows:
(1) utilize banding machine that the material thick 1mm for the manufacture of basin frame is carried out to sawing sheet, form the square flitch of 214mm × 214mm.
(2) utilize blanking die square shaped flitch to carry out blanking, forming outside diameter is the circular flitch of 210mm.
(3) utilize one-off drawing mould by circular flitch stretching 56mm, form basin body blank.
(4) utilize shaping mould for the first time to carry out shaping for the first time to basin body blank, after shaping, in basin body blank, height is 61.5mm for the first time.
(5) utilize shaping mould for the second time to carry out shaping for the second time to basin body blank, in the basin body blank after shaping, high h is 62mm for the second time, and diameter d 1, d2, d3, d4 are followed successively by 133.4mm, 95mm, 84mm, 70mm from top to bottom.
(6) utilize shaving die to carry out trimming to the edge of basin body blank, form circular frame, simultaneously, the first installing hole 11 and two the second installing holes 12 that diameter is 6.2mm that on circular frame, on the circumference of distance center of circle 75.5mm, to go out seven diameters be 4.3mm, going out width at the edge of circular frame is four equally distributed breach 13 that 4.3mm, length are 6.15mm, and goes out two long square holes 14 for 6.5mm, the wide 6mm of being in circular frame upper punch.
(7) using square hole 14 and breach 13 as location, and to go out six equally distributed width L1 be 47.3mm first singly spends 15 in the side wall upper part of basin body blank to utilize the first shock wave to return colored mould, and first singly spend 15 to return flower to this, first singly to spend the sidewall degree of depth L2 at 15 places be 25.1mm.
(8) utilize the second shock wave return colored mould the lower sidewall of basin body blank and six first singly spend that below 15, to go out six equally distributed width L3 be 27mm second singly spend 16, singly spend 16 singly to spend 15 corresponding one by one with six first for six second, and second singly spend 16 to return flower to this, second singly to spend the sidewall degree of depth L4 at 16 places be 37mm.
(9) using two breach 13 wherein as location, and utilize and break up hot hole mould and go out the louvre 17 that multiple diameters are 2.9mm in the bottom of basin body blank.
(10) utilize indentation platform mould on the sidewall of basin body blank and singly spend 15 and second to extrude a concave station 18 between singly spending 16 first.
(11) utilize rush earhole mould on the sidewall of basin body blank and therein two first singly spend the earhole 19 of going out a long and wide 3.6mm of being between 15, the top margin L5=15.3mm of the centre distance basin body blank of earhole 19.
(12) utilize punching circle line punch die on the sidewall of basin body blank and singly spend corresponding below 15 two second singly to spend between 16 and go out the round line hole 20 that a diameter is 3.5mm at these two first, round line hole 20 is apart from the top margin L6=30.7mm of basin body blank.
(13) utilize flanging die to carry out flange to circular frame, after flange, forming outside diameter d5 is the basin frame that 161mm, depth H are 66.2mm.
What further illustrate is, blanking die in step (2), shaving die in step (6), flanging die in step (13) is arranged on 63T punch press respectively, one-off drawing mould in step (3), shaping mould for the second time in shaping mould for the first time in step (4) and step (5) is arranged on 80T punch press respectively, the first shock wave in step (7) returns colored mould, the first shock wave in step (8) returns colored mould, indentation platform mould in step (10), the round line punch die that rushes rushing in earhole mould and step (12) in step (11) is arranged on 25T punch press respectively, the hot hole mould that breaks up in step (9) is arranged on 40T punch press.
In sum, owing to using impact style moulding basin frame, thereby improve the precision of basin frame, reduced the generation of waste product, reduced and be produced into written or printed documents; By basin frame is carried out to twice shaping, thereby can improve the precision of basin frame, and can make basin frame more attractive in appearance; Flange step is placed on to convenient location finally can make preorder punching press time.
In conjunction with most preferred embodiment, invention has been described above, but the present invention is not limited to the embodiment of above announcement, and should contain the various amendments of carrying out according to essence of the present invention, equivalent combinations.
Claims (2)
1. a production technology for improved complete single jardiniere, is characterized in that, this processing step comprises:
(1) utilize banding machine that the material thick 1mm for the manufacture of basin frame is carried out to sawing sheet, form the square flitch of 214mm × 214mm;
(2) utilize blanking die square shaped flitch to carry out blanking, forming outside diameter is the circular flitch of 210mm;
(3) utilize one-off drawing mould by circular flitch stretching 56mm, form stair-stepping basin body blank;
(4) utilize shaping mould for the first time to carry out shaping for the first time to basin body blank, after shaping, in basin body blank, height is 61.5mm for the first time;
(5) utilize shaping mould for the second time to carry out shaping for the second time to basin body blank, in the basin body blank after shaping, height is 62mm for the second time, and diameter is followed successively by 133.4mm, 95mm, 84mm, 70mm from top to bottom;
(6) utilize shaving die to carry out trimming to the edge of basin body blank, form circular frame, simultaneously, on circular frame, on the circumference of distance center of circle 75.5mm, go out the first installing hole and two the second installing holes that diameter is 6.2mm that seven diameters are 4.3mm, going out width at the edge of circular frame is four equally distributed breach that 4.3mm, length are 6.15mm, and goes out two long square holes for 6.5mm, the wide 6mm of being in circular frame upper punch;
(7) using square hole and breach as location, and utilize the first shock wave to return colored mould at the side wall upper part of basin body blank first single flower that to go out six equally distributed width be 47.3mm, and this first single flower is returned to flower;
(8) utilize the second shock wave to return colored mould second single flower that to go out six equally distributed width in the lower sidewall of basin body blank and below six first single flowers be 27mm, six first single flowers of six the second Dan Huayu are corresponding one by one, and this second single flower is returned to flower;
(9) using two breach wherein as location, and utilize and break up hot hole mould and go out in the bottom of basin body blank the louvre that multiple diameters are 2.9mm;
(10) utilize indentation platform mould and extrude a concave station on the sidewall of basin body blank and between first single flower and second single flower;
(11) utilize the earhole that rushes earhole mould and go out between two first single flowers on the sidewall of basin body blank and therein a long and wide 3.6mm of being;
(12) between two second single flowers of utilization punching circle line punch die correspondence on the sidewall of basin body blank and below these two first single flowers, go out the round line hole that a diameter is 3.5mm;
(13) utilize flanging die to carry out flange to circular frame, after flange, forming outside diameter is the basin frame that 161mm, the degree of depth are 66.2mm.
2. the production technology of improved complete single jardiniere as claimed in claim 1, it is characterized in that: the blanking die in described step (2), shaving die in step (6), flanging die in step (13) is arranged on 63T punch press respectively, one-off drawing mould in step (3), shaping mould for the second time in shaping mould for the first time in step (4) and step (5) is arranged on 80T punch press respectively, the first shock wave in step (7) returns colored mould, the first shock wave in step (8) returns colored mould, indentation platform mould in step (10), the round line punch die that rushes rushing in earhole mould and step (12) in step (11) is arranged on 25T punch press respectively, the hot hole mould that breaks up in step (9) is arranged on 40T punch press.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410279944.7A CN104128437B (en) | 2014-06-21 | 2014-06-21 | A kind of production technology of complete single jardiniere |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410279944.7A CN104128437B (en) | 2014-06-21 | 2014-06-21 | A kind of production technology of complete single jardiniere |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104128437A true CN104128437A (en) | 2014-11-05 |
| CN104128437B CN104128437B (en) | 2016-08-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410279944.7A Expired - Fee Related CN104128437B (en) | 2014-06-21 | 2014-06-21 | A kind of production technology of complete single jardiniere |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104128437B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110961529A (en) * | 2018-09-30 | 2020-04-07 | 台山市昊富美电器有限公司 | Metal flowerpot processing equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003126935A (en) * | 2001-10-19 | 2003-05-08 | Chuo Motor Wheel Co Ltd | Manufacturing method for automobile wheel disk |
| JP2004066315A (en) * | 2002-08-08 | 2004-03-04 | Kyowa Kinzoku Kk | Method and device for forming screw seat |
| CN202934027U (en) * | 2012-10-22 | 2013-05-15 | 东莞市祥鑫汽车模具制品有限公司 | Continuous punching and shaping die for porous products |
| CN103480726A (en) * | 2012-06-11 | 2014-01-01 | 立多禄工业股份有限公司 | Method for machining roller cage |
| CN103639283A (en) * | 2013-11-27 | 2014-03-19 | 梧州恒声电子科技有限公司 | Basin stand automatic feeding progressive die production technology |
| CN103736845A (en) * | 2014-01-14 | 2014-04-23 | 马鞍山市蓝华机械制造有限公司 | Automobile damper support manufacturing process |
| CN103752689A (en) * | 2014-01-09 | 2014-04-30 | 青岛钜祥精密模具有限公司 | Switch shell and high-precision manufacturing method thereof |
-
2014
- 2014-06-21 CN CN201410279944.7A patent/CN104128437B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003126935A (en) * | 2001-10-19 | 2003-05-08 | Chuo Motor Wheel Co Ltd | Manufacturing method for automobile wheel disk |
| JP2004066315A (en) * | 2002-08-08 | 2004-03-04 | Kyowa Kinzoku Kk | Method and device for forming screw seat |
| CN103480726A (en) * | 2012-06-11 | 2014-01-01 | 立多禄工业股份有限公司 | Method for machining roller cage |
| CN202934027U (en) * | 2012-10-22 | 2013-05-15 | 东莞市祥鑫汽车模具制品有限公司 | Continuous punching and shaping die for porous products |
| CN103639283A (en) * | 2013-11-27 | 2014-03-19 | 梧州恒声电子科技有限公司 | Basin stand automatic feeding progressive die production technology |
| CN103752689A (en) * | 2014-01-09 | 2014-04-30 | 青岛钜祥精密模具有限公司 | Switch shell and high-precision manufacturing method thereof |
| CN103736845A (en) * | 2014-01-14 | 2014-04-23 | 马鞍山市蓝华机械制造有限公司 | Automobile damper support manufacturing process |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110961529A (en) * | 2018-09-30 | 2020-04-07 | 台山市昊富美电器有限公司 | Metal flowerpot processing equipment |
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| Publication number | Publication date |
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| CN104128437B (en) | 2016-08-24 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20191115 Address after: No. 65, Changsheng North Road, Loudong street, Taicang City, Suzhou City, Jiangsu Province Patentee after: Suzhou nuojima metal products Co.,Ltd. Address before: 543002 No. 108 Hongling Road, Changzhou District, the Guangxi Zhuang Autonomous Region, Wuzhou Patentee before: WUZHOU HENGSHENG ELECTRONIC TECHNOLOGY Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160824 |