Double plate lopping stalks harvester on aluminium bar continuous casting and tandem rolling production line and the method for utilizing this stalks harvester to put away sports equipment
Technical field
?the present invention relates to aluminium bar continuous casting and tandem rolling production line, the specifically double plate lopping stalks harvester on a kind of aluminium bar continuous casting and tandem rolling production line, and the method for utilizing this stalks harvester to put away sports equipment.
Background technology
?at present, the mode of mainly making of aluminium bar is continuous casting and rolling moulding, be about to aluminium liquid (or aluminum alloy melt) and pour in conticaster and be rolled into aluminium bar base, also cooling aluminium bar base is again heated to after uniform temperature in heating furnace completely, directly enters and in hot continuous rolling unit, is rolled into aluminium bar.Because the stalks harvester being equipped with on this continuous casting and rolling production line is single station, and the lopping of moulding aluminium bar is put away sports equipment and is got rid of into letting alone free accumulation in the basket of putting away sports equipment and form by getting rid of bar head, conventionally the diameter of aluminium bar lopping in the basket of putting away sports equipment changes between 1200~1800mm, and lopping to the aluminium bar of preseting length unloads basket after cutting off.When this makes aluminium bar continuous casting and tandem rolling production line moulding aluminium bar, there is following problem:
1. stalks harvester is single station, in the process of putting away sports equipment, the full one basket of aluminium bar of every receipts, just needing continuous casting and continuous rolling mill to shut down waits for, until lopping put away sports equipment bundling shaping and shift after just can carry out the follow-up operation of putting away sports equipment, thereby make the continuous casting and continuous rolling mill can not continuous operation, blow-on with stop rolling frequent, running energy consumption is high, and the feature of environmental protection is poor; In addition, this discrete production model has had a strong impact on production efficiency, has increased the operation cost of manufacturing enterprise;
2. putting away sports equipment of moulding aluminium bar piled up lopping with free state, lopping aluminium bar is very loose, neat not, tight, takes up room large, thereby make lopping aluminium bar be deposit or transportation all pretty troublesome, be unfavorable for management or the transportation of neat standard; In addition, be equally based on lopping aluminium bar not neatly, reason closely, make to produce mutual irregular extruding between each section of aluminium bar in lopping aluminium bar, deform, the phenomenon such as distortion, caused difficulty to follow-up processing;
3. get rid of bar head and throw away and put away sports equipment and must under carrying at a high speed, just can complete, thereby make the running speed of continuous casting and continuous rolling mill propose strict demand; In addition, for aluminium alloy rod, because the mechanical strength of aluminium alloy rod is higher, getting rid of bar head can not throw away, and use is got rid of bar mode and not can be completed and put away sports equipment.
Summary of the invention
?one of object of the present invention is: the deficiency existing for above-mentioned existing aluminium bar continuous casting and tandem rolling production line, the double plate lopping stalks harvester on the aluminium bar continuous casting and tandem rolling production line of provide a kind of and can put away sports equipment continuously, lopping aluminium bar neatly and closely being arranged, production efficiency is high.
Two of object of the present invention is: for the double plate lopping stalks harvester of one of object, provide a kind of with strong points, simple to operate, method of utilizing this stalks harvester to put away sports equipment that reliability is high.
The technical scheme that one of object of the present invention adopts is: the double plate lopping stalks harvester on a kind of aluminium bar continuous casting and tandem rolling production line, and this double plate lopping stalks harvester is arranged in the discharging opening place of continuous casting and continuous rolling mill, for the aluminium bar that continuous casting and continuous rolling mill is made, carries out retreating rod looping; Described double plate lopping stalks harvester is mainly by the cooling body being sequentially connected from front to back, type of flying shear mechanism, the mechanism that puts away sports equipment of mechanism and second that puts away sports equipment of mechanism, first forms along separate routes, there are the first wire lead slot, the second wire lead slot and useless bar groove in the discharging opening place of described shunt mechanism corresponding linking, described the first wire lead slot extends to first mechanism that puts away sports equipment, described the second wire lead slot extends to second mechanism that puts away sports equipment, and described useless bar groove extends to useless bar collection place.
Further, described shunt mechanism mainly consists of the active wire frame, outlet guide groove, jacking cylinder, jacking crank, oscillating cylinder and the wobble crank that are arranged on support; The rear portion of described active wire frame is connected with jacking crank, and the front portion of active wire frame is socketed and is connected with wobble crank with outlet guide groove; Described outlet guide groove hinge mounted is on support; Described jacking crank is vertically hinged on support, and the other end of jacking crank is connected with jacking cylinder; Described wobble crank is horizontally hinged on support, and the other end of wobble crank is connected with oscillating cylinder.
Two technical schemes that adopt of object of the present invention are: a kind of method of utilizing the double plate lopping stalks harvester on above-mentioned aluminium bar continuous casting and tandem rolling production line to put away sports equipment, comprises the following steps:
1). when the control system on production line detects aluminium bar that continuous casting and continuous rolling mill makes and meets designing requirement
1.. the shunt mechanism that control system is controlled on double plate lopping stalks harvester aligns the first wire lead slot or the second wire lead slot, and the aluminium bar that continuous casting and continuous rolling mill is made is delivered to first mechanism that puts away sports equipment of mechanism or second that puts away sports equipment and carries out retreating rod looping, until lopping is to preseting length; Lopping is to preseting length, and control system is controlled type of flying shear mechanism and cut off aluminium bar; Open the dish of putting away sports equipment of retreating rod looping, adopt band tie up lopping aluminium bar and from the dish of putting away sports equipment, unload, move to desired location and store; Assemble the dish of putting away sports equipment, make it treat position;
2.. step 1. in type of flying shear mechanism cut off after aluminium bar, control system is controlled mechanism along separate routes and is aligned the second wire lead slot or the first wire lead slot, the aluminium bar that continuous casting and continuous rolling mill is made is delivered to second mechanism that puts away sports equipment of mechanism or first that puts away sports equipment and carries out lopping, until lopping is to preseting length; Lopping is to preseting length, and control system is controlled type of flying shear mechanism and cut off aluminium bar; Open the dish of putting away sports equipment of retreating rod looping, adopt band tie up lopping aluminium bar and from the dish of putting away sports equipment, unload, move to desired location and store; Assemble the dish of putting away sports equipment, make it treat position;
3.. 1., 2. repeating step, makes the mechanism that puts away sports equipment of mechanism and second that puts away sports equipment of first on double plate lopping stalks harvester replace continuous retreating rod looping;
2). when the control system on production line detects aluminium bar that continuous casting and continuous rolling mill makes and does not meet designing requirement
The type of flying shear mechanism that control system is controlled on double plate lopping stalks harvester is cut bar action, controls mechanism along separate routes simultaneously and aligns useless bar groove, and the useless bar of cutting off is delivered to useless bar collection place.
The invention has the beneficial effects as follows:
1. under the prerequisite running well at continuous casting and continuous rolling mill, the double stalks harvester that can replace, put away sports equipment is continuously set by the discharging opening place at continuous casting and continuous rolling mill, thereby realize, makes continuous casting and continuous rolling mill continuous operation, significantly reduce the running energy consumption of continuous casting and continuous rolling mill, discharge amount of exhaust gas is little, and the feature of environmental protection is good; Meanwhile, this continuous production model of putting away sports equipment can be significantly and is effectively improved aluminium bar production efficiency, effectively reduces the operation cost of manufacturing enterprise, and productivity effect is high; In addition, the high, low speed that this mode of putting away sports equipment is applicable to aluminium bar is carried, thereby has reduced the running requirements to continuous casting and continuous rolling mill;
2. putting away sports equipment of moulding aluminium bar is to submit and replace, carry out continuously in two separate mechanisms that put away sports equipment, each is put away sports equipment and in mechanism, receives aluminium bar gauge and arrange, neatly, closely, lopping aluminium bar is neat, tight, volume is little, take up room little, facilitate greatly depositing or transporting of follow-up lopping aluminium bar;
This each put away sports equipment in mechanism, receive aluminium bar gauge, neatly, arrangement mode closely, make rule between each section of aluminium bar in lopping aluminium bar, neatly and closely arrange, can not deform, the phenomenon such as distortion, be beneficial to follow-up processing.
4. the lopping that this mode of putting away sports equipment is not only applicable to conventional aluminium bar is put away sports equipment, and for the higher aluminium alloy rod of mechanical strength, can realize equally lopping smoothly and put away sports equipment, practical.
Accompanying drawing explanation
?below in conjunction with accompanying drawing, the present invention is further illustrated.
Fig. 1 is a kind of structural representation of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is a kind of structural representation of shunt mechanism in Fig. 1.
Fig. 4 is the top view of Fig. 3.
Code name implication in figure: 1-cooling body; 2-type of flying shear mechanism; 3-shunt mechanism; 31-fixing cord frame; 32-active wire frame; 33-outlet guide groove; 34-jacking cylinder; 35-jacking crank; 36-oscillating cylinder; 37-wobble crank; 38-swinging axle; 39-hinge; The 4-the second wire lead slot; 5-the first mechanism that puts away sports equipment; 6-the second mechanism that puts away sports equipment; 7-useless bar groove; The 8-the first wire lead slot.
The specific embodiment
?referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4: the present invention is the double plate lopping stalks harvester on aluminium bar continuous casting and tandem rolling production line, the discharging opening (normally finishing mill end) that this double plate lopping stalks harvester is arranged in continuous casting and continuous rolling mill by guider is located, and for the aluminium bar that continuous casting and continuous rolling mill is made, carries out retreating rod looping.
Above-mentioned double plate lopping stalks harvester is mainly by the cooling body 1 being sequentially connected from front to back, type of flying shear mechanism 2, mechanism 3, the second wire lead slot 4, first the put away sports equipment mechanism 6, useless bar groove 7, the first wire lead slot 8 of mechanism 5 and second that put away sports equipment forms along separate routes.
Wherein, the aluminium bar that cooling body 1 is discharged for the finishing mill of cooling continuous casting and continuous rolling mill, and cooling aluminium bar is flowed to type of flying shear mechanism 2.
Type of flying shear mechanism 2 plays conveying effect to aluminium bar under normal circumstances, when the aluminium bar of carrying reaches preseting length (the lopping length of setting) or occurs useless bar, by upset blade, work to cut off aluminium bar, the aluminium bar of discharging from type of flying shear mechanism 2 is delivered to shunt mechanism 3.
Mechanism 3 mainly consists of the fixing cord frame 31, active wire frame 32, outlet guide groove 33, jacking cylinder 34, jacking crank 35, oscillating cylinder 36 and the wobble crank 37 that are arranged on support along separate routes.Fixing cord frame 31 and active wire frame 32 are arranged on support from front to back, fixing cord frame 31 near type of flying shear mechanism 2, be fixed on support, for the aluminium bar that type of flying shear mechanism 2 is discharged, be incorporated in active wire frame 32.Active wire frame 32 is away from type of flying shear mechanism 2, and the middle part of active wire frame 32 is contained on support by the rotary part hinge of bearing pin and so on; The rear portion of active wire frame 32 is connected with the top of vertical hinged jacking crank 35 on support, the front portion of active wire frame 32 extends in outlet guide groove 33, is socketed with outlet guide groove 33, and the front portion of active wire frame 32 is connected with wobble crank 37 horizontally hinged on support by swinging axle 38.Outlet guide groove 33 by vertical hinge 39 hinge mounted on support; Outlet guide groove 33 is under left and right, the upper and lower swing of active wire frame 32, (the adjustment hunting range of outlet guide groove 33 is generally several millimeters to more than ten or twenties millimeters to realize the adjustment of different directions, this is because aluminium bar conveying characteristic is determined), and then the throughput direction of guiding aluminium bar.Approximate " Z " font of contour shape of jacking crank 35; The other end of jacking crank 35 is connected with jacking cylinder 34, under the effect of jacking cylinder 34, jacking crank 35 drives the upper and lower lifting of active wire frame 32 afterbodys, when active wire frame 32 afterbodys rise, its anterior outlet guide groove 33 that drives declines, when active wire frame 32 afterbodys decline, its anterior outlet guide groove 33 that drives rises.Approximate " Z " font of contour shape of wobble crank 37; The other end of wobble crank 37 is connected with oscillating cylinder 36, under the effect of oscillating cylinder 36, wobble crank 37 drives the left and right swing in front portion of active wire frame 32, when active wire frame 32 front portions swing left, it drives be set with outlet guide groove 33 left and swings, when active wire frame 32 front portions swing to the right, it drives be set with outlet guide groove 33 to the right and swings.At the discharging opening (being outlet guide groove 33 places) of aforementioned shunt mechanism 3, locate corresponding linking and have the first wire lead slot 8, the second wire lead slot 4 and useless bar groove 7; The first wire lead slot 8 extends to first mechanism 5 that puts away sports equipment, the second wire lead slot 4 extends to second mechanism 6 that puts away sports equipment, the first wire lead slot 8 and the second wire lead slot 4 go to upper and lower stack and arrange at the discharging opening place of shunt mechanism 3, align accordingly the second wire lead slot 4 or the first wire lead slot 8 when the upper and lower swing of outlet guide groove 33 of shunt mechanism 3; Useless bar groove 7 extends to the collection basket top of useless bar collection place, and useless bar groove 7 is and is arranged side by side with wire lead slot, aligns accordingly give up bar groove 7 or wire lead slot (the first wire lead slot 8 or the second wire lead slot 4) when left and right swings of outlet guide groove 33 of shunt mechanism 3.
Second put away sports equipment mechanism 6 and first put away sports equipment mechanism 5 be height layout straggly, the position of the two operates as prerequisite separately not affect.They consist of gear frame separately and the putting away sports equipment dish that is assemblied on gear frame respectively, under the power on gear frame drives, the disc spins of putting away sports equipment puts away sports equipment; Second the put away sports equipment structure of mechanism 5 of mechanism 6 and first of putting away sports equipment is basically identical.
Above-mentioned cooling body 1, type of flying shear mechanism 2, first the put away sports equipment concrete formation structure of mechanism 6 of mechanism 5 and second of putting away sports equipment is respectively existing public technology, does not repeat them here.
The method of utilizing the double plate lopping stalks harvester on above-mentioned aluminium bar continuous casting and tandem rolling production line to put away sports equipment, specifically comprises the following steps:
1). when the control system on production line detects aluminium bar that continuous casting and continuous rolling mill makes and meets designing requirement (being that aluminium bar does not have quality problems)
1.. the control system on production line is controlled each parts action on double plate lopping stalks harvester, wherein require the outlet guide groove 33 of mechanism 3 along separate routes do upper or under wobbling action, guarantee to make it to align the first wire lead slot 8(or the second wire lead slot 4), thereby the aluminium bar that continuous casting and continuous rolling mill is made is delivered to first 5(of mechanism or second mechanism 6 that puts away sports equipment that puts away sports equipment, when first mechanism 5 that puts away sports equipment puts away sports equipment when action, second puts away sports equipment mechanism 6 in treating a state) carry out retreating rod looping, the speed of putting away sports equipment is different and different (when aluminium shank diameter is 9.5mm according to the diameter of aluminium bar, speed is generally 4~7.2m/s, when aluminium shank diameter is 12mm, speed is generally 2.6~4.55/s, when aluminium shank diameter is 15mm, speed is generally 2.0~2.9m/s), until lopping is to preseting length, lopping is to preseting length, and the control system on production line is controlled type of flying shear mechanism 2 blade upsets and cut off aluminium bar, first 5(of mechanism or second mechanism 6 that puts away sports equipment that puts away sports equipment) after the whole retreating rod loopings of aluminium bar on, open the dish of putting away sports equipment of retreating rod looping, adopt band tie up lopping aluminium bar and from the dish of putting away sports equipment, unload, move to desired location and store, assemble the dish of putting away sports equipment, make it treat position,
2.. because first mechanism 6 that puts away sports equipment of mechanism 5 and second that puts away sports equipment puts away sports equipment when action the other side, self is in treating a state, thereby, step 1. in control system control type of flying shear mechanism 2 and cut off after aluminium bar, control system slightly delays to control mechanism 3 along separate routes, guarantee that the aluminium bar afterbody of putting away sports equipment of being cut off discharges the along separate routes outlet guide groove 33 of mechanism 3 completely, after it discharges take-up guide groove 33, control system moment control mechanism 3 along separate routes do upper or under wobbling action, guarantee to make it to align the second wire lead slot 4(or the first wire lead slot 8), thereby the aluminium bar that continuous casting and continuous rolling mill is made is delivered to second 6(of mechanism or first mechanism 5 that puts away sports equipment that puts away sports equipment, put away sports equipment mechanism 6 while putting away sports equipment when second, first mechanism 5 that puts away sports equipment should be in and unloads lopping aluminium bar, the state of position is treated in recovery) carry out lopping, the speed of putting away sports equipment is different and different (when aluminium shank diameter is 9.5mm according to the diameter of aluminium bar, speed is generally 4~7.2m/s, when aluminium shank diameter is 12mm, speed is generally 2.6~4.55/s, when aluminium shank diameter is 15mm, speed is generally 2.0~2.9m/s), until lopping is to preseting length, lopping is to preseting length, and the control system on production line is controlled type of flying shear mechanism 2 blade upsets and cut off aluminium bar, second 6(of mechanism or first mechanism 5 that puts away sports equipment that puts away sports equipment) after the whole retreating rod loopings of aluminium bar on, open the dish of putting away sports equipment of retreating rod looping, adopt band tie up lopping aluminium bar and from the dish of putting away sports equipment, unload, move to desired location and store, assemble the dish of putting away sports equipment, make it treat position,
3.. repeating step 1., 2., make first on double plate lopping stalks harvester put away sports equipment mechanism 5 and second put away sports equipment mechanism 6 alternately, continuous retreating rod looping, thereby guarantee that continuous casting and continuous rolling mill continuous operation produces aluminium bar;
2). when the control system on production line detects aluminium bar that continuous casting and continuous rolling mill makes and does not meet designing requirement (being that inconsistent etc. the quality problems of serious burr, diameter appear in aluminium bar)
Type of flying shear mechanism 2 blades on control system control double plate lopping stalks harvester on production line overturn, carry out the continuous bar of cutting and move, the outlet guide groove 33 of simultaneously controlling in shunt mechanism 3 swings to the left or to the right, align useless bar groove 7, problem aluminium bar cut off into this length of 2.2~4.4m(and depend on that type of flying shear mechanism 2 arranges the disk diameter of blades) useless bar be delivered to useless bar collection place.