CN104125665A - Carbon fiber heating filament, heating fabric and manufacturing method and application thereof - Google Patents

Carbon fiber heating filament, heating fabric and manufacturing method and application thereof Download PDF

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Publication number
CN104125665A
CN104125665A CN201310151203.6A CN201310151203A CN104125665A CN 104125665 A CN104125665 A CN 104125665A CN 201310151203 A CN201310151203 A CN 201310151203A CN 104125665 A CN104125665 A CN 104125665A
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heating
carbon fiber
wire
precursor
filament
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CN201310151203.6A
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申成吉
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Abstract

The invention relates to a novel heating fabric and especially relates to a carbon fiber heating filament, a fabric and a manufacturing method and application thereof. The carbon fiber heating filament has the advantages of being quick in temperature rise, easy to be bent and low in power consumption. The heating fabric is characterized in that a heating element which is formed through weaving a heating filament and a protofilament is arranged in a heating layer; the heating filament and the protofilament are taken as a longitude and a weft respectively; the heating filament is a carbon fiber heating filament; the protofilament is a pure cotton silk fiber or a TC silk fiber or a polyester cotton silk fiber; an edge of the heating element is provided with electrode filaments respectively and the edge is close to two ends of the heating filament; the electrode filaments are vertical to an extension direction of the heating filament in the heating element and are connected with more than two heating filaments in the heating element respectively; and the electrode filaments are formed through weaving a metal filament and the protofilament, and the metal filament and the protofilament are taken as the longitude and the weft. Compared to the prior art, in a mode of adopting non metallic heating filament inside the heating element, the problems that hidden safety dangers are caused due to the fact that the prior metal electric heating filament is likely to be bent broken can be solved, and compared with the prior similar goods in the market, the weight is light, bending is easy, the temperature is high, bending degree is large, the service life is long and the like.

Description

Carbon fiber exothermic wire and heating fabric and its method for making and application
Technical field
The present invention relates to a kind of type of heat fabric, specifically a kind of quick heating, easily bending, low carbon fiber exothermic wire and heating fabric and its method for making and the application of power consumption.
Background technology
Existing textile is of a great variety, and heating fabric adopts conventionally makes zone of heating realization in fabric, wherein in zone of heating, is provided with the wire for generating heat, and the warm-keeping devices such as the electric blanket that we are conventional are adopted exactly in this way and realized.Traditional heating fabric, because the metal electric heated filaments that adopt are realized more, causes it not bend with deep camber, and feel is really up to the mark, not fit, and exists easily because of wire short circuit, opens circuit and cause the accident such as fire, contact, can not meet people's demand.
?on overseas market, there is the electric heating product of a class taking nonmetal heater strip as electric heating element at present, the nonmetal heater strip that this product adopts is a kind of thread electric heating element of being made up of the mixture of polypropylene and carbon, there is following shortcoming in this laminal thermo electric material: 1, because its cross section of the wire adopting in such thermo electric material is for circular, and three strands or five strands of wires are roped, cause the external diameter of this rope form metallic heating body excessive, the thermo electric material quality of utilizing this metallic heating body to participate in being made into as warp or parallel is hardened, not folding, easily fracture, product is lamellar but not soft cloth, 2, in such thermo electric material, between nonmetal heater strip and wire, take common warp, the textile structural of parallel, and what in its dangerous parallel is arranged, adopt is polyester-cotton blend line, so its graticule each other textile structural is loose, space is larger, and this loose network structure can not directly be applied, need to continue to prepare on its surface composite protection layer, now easily because causing greatly product, encapsulating amount occurs hardening, the situation of hardening, 3, the wire of arc-shaped surface and nonmetal heater strip contact-making surface are little, so often there is unsettled breaking phenomena, in weaving process, increased the use amount of wire and nonmetal heater strip in order to make up this thermo electric material of this shortcoming, the cost increasing, 4, such thermo electric material added meet protective layer after integral thickness thicker, weight is larger, 5, owing to having added wire in thermo electric material, cause still existing wire to disconnect the hidden danger such as sparking.
In order to address this is that, application number is the low-temp radiating infrared electric heating cloth that 2007100995861 patent document discloses a kind of soft cloth shape, it comprises that one deck is by non-metal electric heating silk, wire winding body, what thread three kinds of compositions of textile fabric were formed by weaving is made into thing, wherein its non-metal electric heating silk adopting is the thread electric heating element being mixed by polypropylene and carbon, although technique scheme increases the pliability of product, but as pointed in its file, its heating temp belongs to " low temperature " field, in actual application, cannot reach more than 70 DEG C temperature, be that the wire of rectangle is made into because its inside still adopts cross sectional shape in addition, cause still existing weight heavier, the problems such as wire easy fracture.
Summary of the invention
The present invention is directed to the shortcoming and defect existing in prior art, a kind of soft, lightweight, quick heating is proposed, what the fabric that can avoid adopting tradition heating wire to be made into completely existed harden, thickness is large, frangibility, there is alternation radiation field, short circuit or open circuit after easily cause the shortcomings such as potential safety hazard, the carbon fiber exothermic wire that heating temp is high and heating fabric and its method for making and application.
The present invention reaches by following measures:
A kind of carbon fiber exothermic wire, is characterized in that being brushed and making through carbon ink by precursor, is specially:
Step 1: prepare carbon ink, to the carbon dust by 10-60%, 10-20% magnesium chloride, 10-20% zirconium carbide, the silicon carbide of 10-20%, the aluminium oxide of 1-20%, the silica sand of 1-20%, in the raw material of the zirconia composition of 1-20%, add appropriate alkyd dispersant, epoxy defoamer, silica inorganic agent, after phenol lytic agent, then add in dimethylbenzene and stir and within 12-14 hour, make carbon ink
Step 2: utilize machine for brushing to carry out carbon ink brushing to precursor, precursor adopts textile silk fiber or TC silk fiber or polyester-cotton blend silk fiber, when brushing, make carbon ink evenly be wrapped in filament surfaces, carry out successively after 1 time, 2 times, 3 times accurate brushings, precursor after treatment is dropped into the kiln dried 3-10 minute of 60-120 degree Celsius, obtain carbon fiber exothermic wire.
Raw of the present invention can be by 35% carbon dust, 15% magnesium chloride, 15% zirconium carbide, 15% silicon carbide, and 10% aluminium oxide, 5% silica sand and 5% zirconia composition.
In the present invention in the preparation process of carbon fiber exothermic wire, the weight ratio that adds alkyd dispersant in carbon ink is the 10%-20% of raw material total amount, and epoxy defoamer is the 10%-20% of raw material total amount, silica inorganic agent is the 10%-20% of raw material total amount, and phenol lytic agent is the 10%-20% of raw material total amount.
In the present invention, in carbon fiber exothermic wire, the fineness of precursor is every 100 danier to 300 daniers, the present invention can be as required, the plying of 2-5 root precursor is used, obtain the mixing precursor that every thickness scope is 200-1500 danier, make the carbon fiber exothermic wire that thickness is different.
A kind of carbon fiber heating fabric, comprise heating layer and be attached on heating layer, the insulating barrier of lower surface, it is characterized in that being provided with and adopting heating wire and precursor respectively as warp in heating layer, the heater that parallel is made into, described heating wire is above-mentioned carbon fiber exothermic wire, precursor is textile silk fiber or TC silk fiber or polyester-cotton blend silk fiber, edge at heater is respectively equipped with electrode wires near the two ends of heating wire, the bearing of trend of electrode wires and heater internal heat generation silk is perpendicular, and be connected respectively with more than two heating wire in heater, electrode wires by wire and precursor respectively as warp, parallel is made into.
In the present invention, in the heater of heating layer, press two above carbon fiber exothermic wires of warp direction or weft direction distribution to each other apart from 1mm-20mm, be used for obtaining different heating temps.
In the present invention, insulating barrier adopts PE or PVC or PU plastic film to make, and insulating barrier is by binding agent and heating layer thermo-compression bonding, insulate and the effect of waterproof thereby play, and the thickness of insulating barrier can be 10 μ m.
In the present invention, be tin-coated copper tinsel cord for the wire of weaving electrode wires, fineness is within the scope of 0.05mm-0.1mm.
A heating installation that utilizes heating fabric described above to make, is characterized in that being provided with above-mentioned heating fabric, and the two strip electrode lines that are connected with the two ends of carbon fiber exothermic wire in heater respectively on heating fabric are connected with attaching plug through cable respectively.
Heating installation in the present invention can also be provided with thermostat between cable and attaching plug, for controlling the break-make of power supply.
The present invention compared with prior art, by adopting, the carbon fiber exothermic wire that technique of the present invention is made compared with prior art has quick heating, stable, heat high generate heat, the experiment proved that, carbon fiber exothermic wire in the present invention is the highest high temperature that can obtain 300 DEG C in the course of the work, breakthrough solution the low technical barrier of electrothermal cloth heating temp in prior art, adopt the heating fabric that described in the present invention, carbon fiber exothermic wire is made, have lightweight, soft, the advantages such as quick heating, not only can meet the heating demand of people in Working Life, can also make clothing, gloves, the Related products such as shoe-pad, in addition, the present invention has the effect eliminating the unusual smell, experimental results show that and use heating fabric provided by the present invention after office work a period of time, can effectively absorb foreign flavor indoors, play and purify air, the effect protecting the health, to sum up, the present invention by adopting the means of nonmetallic heating filament in heater, solve that metal current heating wire easily fractures and the problem that causes potential safety hazard, simultaneously by adjusting the thickness of carbon fiber exothermic wire, and carbon fiber exothermic wire spacing each other in heating fabric, can obtain any heating product within the scope of 0-300 DEG C, the present invention also has advantages such as comparing lightweight, foldable, flexibility are large, long service life with the existing similar commodity in market.
brief description of the drawings:
Accompanying drawing 1 is structural representation of the present invention.
Accompanying drawing 2 is structural representations of heating layer in the present invention.
Accompanying drawing 3 is structural representations of heating installation in the present invention.
Reference numeral: heating layer 1, insulating barrier 2, heating wire 3, electrode wires 5, attaching plug 6.
embodiment:
Below in conjunction with embodiment, the present invention is further illustrated.
the present invention proposes a kind of carbon fiber exothermic wire and fabric and its method for making and application, and wherein said carbon fiber exothermic wire is made up of following steps:
Step 1: prepare carbon ink, to the carbon dust by 10-60%, 10-20% magnesium chloride, 10-20% zirconium carbide, the silicon carbide of 10-20%, the aluminium oxide of 1-20%, the silica sand of 1-20%, in the raw material of the zirconia composition of 1-20%, add appropriate alkyd dispersant, epoxy defoamer, silica inorganic agent, after phenol lytic agent, add again in dimethylbenzene and stir and within 12-14 hour, make carbon ink, wherein alkyd dispersant, epoxy defoamer, silica inorganic agent and phenol lytic agent are commercially available existing product on the market, this does not repeat its concrete composition, dimethylbenzene is used as organic solvent in this process,
Step 2: utilize machine for brushing to carry out carbon ink brushing to precursor, precursor adopts textile silk fiber or TC silk fiber or polyester-cotton blend silk fiber, when brushing, make carbon ink evenly be wrapped in filament surfaces, carry out successively after 1 time, 2 times, 3 times accurate brushings, precursor after treatment is dropped into the kiln dried 3-10 minute of 60-120 degree Celsius, obtain carbon fiber exothermic wire.
In the present invention in the preparation process of carbon fiber exothermic wire, the weight ratio that adds alkyd dispersant in carbon ink is the 10%-20% of raw material total amount, epoxy defoamer is the 10%-20% of raw material total amount, and silica inorganic agent is the 10%-20% of raw material total amount, and phenol lytic agent is the 10%-20% of raw material total amount.
In the present invention, in carbon fiber exothermic wire, the fineness of precursor is every 100 danier to 300 daniers, the present invention can be as required, the plying of 2-5 root precursor is used, obtain the mixing precursor that every thickness scope is 200-1500 danier, make the carbon fiber exothermic wire that thickness is different, in the time that employing more than 2 mixes precursor, because carbon ink is mixing more easily infiltration on precursor, not only overlay film intensity can strengthen, the intensity of the carbon fiber exothermic wire of overlay film also can strengthen, in the time of work, rely on not frangibility of carbon fiber exothermic wire surface strength, fineness effect between 250-750 danier of wherein mixing precursor is better.
As shown in accompanying drawing 1 and accompanying drawing 2, the present invention also proposes a kind of carbon fiber heating fabric, comprise heating layer 1 and be attached on heating layer 1, the insulating barrier 2 of lower surface, it is characterized in that being provided with and adopting heating wire 3 and precursor 4 respectively as warp in heating layer 1, the heater that parallel is made into, described heating wire 3 is above-mentioned carbon fiber exothermic wire, precursor 4 is textile silk fiber or TC silk fiber or polyester-cotton blend silk fiber, edge at heater is respectively equipped with electrode wires 5 near the two ends of heating wire 3, electrode wires 5 is perpendicular with the bearing of trend of heater internal heat generation silk 3, and be connected respectively with more than two heating wire 3 in heater, electrode wires 5 by wire and precursor respectively as warp, parallel is made into, in the present invention, in the heater of heating layer, press two above carbon fiber exothermic wires of warp direction or weft direction distribution to each other apart from 1mm-20mm, be used for obtaining different heating temps, in the present invention, insulating barrier 2 adopts PE or PVC or PU plastic film to make, insulating barrier 2 is by binding agent and heating layer 1 thermo-compression bonding, thereby play insulation and waterproof every wet effect, the thickness of insulating barrier 2 can be 10 μ m, in the present invention, be tin-coated copper tinsel cord for weaving the wire of electrode wires 5, fineness is within the scope of 0.05mm-0.1mm.
As shown in Figure 3, the present invention also proposes a kind of heating installation that utilizes heating fabric described above to make, it is characterized in that being provided with above-mentioned heating fabric, the two strip electrode lines 5 that are connected with the two ends of carbon fiber exothermic wire in heater respectively on heating fabric are connected with attaching plug 6 through cable respectively, heating installation in the present invention, can also between cable and attaching plug 6, be provided with thermostat, for controlling the break-make of power supply.
As shown in Figure 3, the invention allows for a kind of heating installation that utilizes heating fabric described above to make, it is characterized in that being provided with above-mentioned heating fabric, the electrode wires 5 on heating fabric is connected with attaching plug 6 through cable.
Heating installation in the present invention can also be provided with thermostat, for controlling the break-make of power supply between cable and attaching plug 6.
embodiment 1:
The heating temp that adopts technique scheme of the present invention to make is the heating fabric of 40 DEG C:
Comprise heating layer and be attached on heating layer, the insulating barrier of lower surface, in heating layer, be provided with and adopt heating wire and precursor respectively as warp, the heater that parallel is made into, described heating wire is above-mentioned carbon fiber exothermic wire, precursor is textile silk fiber or TC silk fiber or polyester-cotton blend silk fiber, edge at heater is respectively equipped with electrode wires near the two ends of heating wire, the bearing of trend of electrode wires and heater internal heat generation silk is perpendicular, and be connected respectively with more than two heating wire in heater, electrode wires by wire and precursor respectively as warp, parallel is made into, two above carbon fiber exothermic wires that wherein in heater, cocurrent and parallel distributes are to each other apart from 10mm, electrode wires adopts tinned wird and cotton textiles or polyester fiber to be made into, the fineness of tinned wird is 0.1mm, the both sides of heating fabric adopt respectively 18 tinned wirds in conjunction with textile or, polyester fiber is made into electrode wires, two strip electrode lines are connected with the two ends of the carbon fiber exothermic wire of parallel distribution in heating fabric respectively, for powering to heating fabric, the present embodiment is also provided with insulating barrier, insulating barrier adopts PE or PVC or PU plastic film to make, insulating barrier is by binding agent and heating layer thermo-compression bonding, thereby play the effect of insulation and waterproof, the thickness of insulating barrier can be 10 μ m.
embodiment 2:
Heating temp is the heating fabric of 100 DEG C:
Comprise heating layer and be attached on heating layer, the insulating barrier of lower surface, it is characterized in that being provided with and adopting heating wire and precursor respectively as warp in heating layer, the heater that parallel is made into, described heating wire is above-mentioned carbon fiber exothermic wire, precursor is textile silk fiber or TC silk fiber or polyester-cotton blend silk fiber, edge at heater is respectively equipped with electrode wires near the two ends of heating wire, the bearing of trend of electrode wires and heater internal heat generation silk is perpendicular, and be connected respectively with more than two heating wire in heater, electrode wires by wire and precursor respectively as warp, parallel is made into, in the present embodiment internal heat generation body, press two above carbon fiber exothermic wires of warp direction or weft direction distribution to each other apart from 4mm, two electrode wires of heating fabric both sides are made into by tinned wird and cotton textiles or the polyester fiber etc. of 14 0.05mm respectively.
In the present embodiment, insulating barrier adopts PE or PVC or PU plastic film to make, and insulating barrier is by binding agent and heating layer thermo-compression bonding, insulate and the effect of waterproof thereby play, and the thickness of insulating barrier can be 10 μ m.
The present invention compared with prior art, by adopt the means of nonmetallic heating filament in heater, solve that metal current heating wire easily fractures and the problem that causes potential safety hazard, simultaneously by adopting the carbon fiber exothermic wire that technique of the present invention is made compared with prior art to there is quick heating, heating is stable, heat high, the experiment proved that, heating fabric of the present invention can reach 300 DEG C in the course of the work, and then can meet the heating demand of people in Working Life, by adjusting the thickness of carbon fiber exothermic wire, and carbon fiber exothermic wire spacing each other in heating fabric, can obtain any heating product within the scope of 0-300 DEG C, the present invention also has advantages such as comparing lightweight, foldable, flexibility are large, long service life with the existing similar commodity in market.

Claims (9)

1. a carbon fiber exothermic wire, is characterized in that being brushed and making through carbon ink by precursor, is specially:
Step 1: prepare carbon ink, to the carbon dust by 10-60%, 10-20% magnesium chloride, 10-20% zirconium carbide, the silicon carbide of 10-20%, the aluminium oxide of 1-20%, the silica sand of 1-20%, in the raw material of the zirconia composition of 1-20%, add appropriate alkyd dispersant, epoxy defoamer, silica inorganic agent, after phenol lytic agent, then add in dimethylbenzene and stir and within 12-14 hour, make carbon ink
Step 2: utilize machine for brushing to carry out carbon ink brushing to precursor, precursor adopts textile silk fiber or TC silk fiber or polyester-cotton blend silk fiber, when brushing, make carbon ink evenly be wrapped in filament surfaces, carry out successively after 1 time, 2 times, 3 times accurate brushings, precursor after treatment is dropped into the kiln dried 3-10 minute of 60-120 degree Celsius, obtain carbon fiber exothermic wire.
2. a kind of carbon fiber exothermic wire according to claim 1, it is characterized in that in the preparation process of carbon fiber exothermic wire, the weight ratio that adds alkyd dispersant in carbon ink is the 10%-20% of raw material total amount, epoxy defoamer is the 10%-20% of raw material total amount, silica inorganic agent is the 10%-20% of raw material total amount, and phenol lytic agent is the 10%-20% of raw material total amount.
3. a kind of carbon fiber exothermic wire according to claim 2, the fineness that it is characterized in that precursor in carbon fiber exothermic wire is every 100 danier to 300 daniers, in preparation process, the plying of 2-5 root precursor is used, can obtain the mixing precursor that every thickness scope is 200-1500 danier, make the carbon fiber exothermic wire that thickness is different.
4. a carbon fiber heating fabric, comprise heating layer and be attached on heating layer, the insulating barrier of lower surface, it is characterized in that being provided with and adopting heating wire and precursor respectively as warp in heating layer, the heater that parallel is made into, described heating wire is carbon fiber exothermic wire as claimed in claim 3, precursor is textile silk fiber or TC silk fiber or polyester-cotton blend silk fiber, edge at heater is respectively equipped with electrode wires near the two ends of heating wire, the bearing of trend of electrode wires and heater internal heat generation silk is perpendicular, and be connected respectively with more than two heating wire in heater, electrode wires by wire and precursor respectively as warp, parallel is made into.
5. a kind of carbon fiber heating fabric according to claim 4, is characterized in that two above carbon fiber exothermic wires that distribute by warp direction or weft direction in the heater of heating layer are to each other apart from 1mm-20mm.
6. a kind of carbon fiber heating fabric according to claim 4, is characterized in that insulating barrier adopts PE or PVC or PU plastic film to make, and insulating barrier is by binding agent and heating layer thermo-compression bonding, and the thickness of insulating barrier is 10 μ m.
7. a kind of carbon fiber heating fabric according to claim 4, is characterized in that the wire for weaving electrode wires is tin-coated copper tinsel cord, and fineness is within the scope of 0.05mm-0.1mm.
8. the utilization heating installation that heating fabric is made as described in any one in claim 4-7, it is characterized in that being provided with above-mentioned heating fabric, the two strip electrode lines that are connected with the two ends of carbon fiber exothermic wire in heater respectively on heating fabric are connected with attaching plug through cable respectively.
9. a kind of heating installation according to claim 8, is characterized in that being provided with thermostat between cable and attaching plug.
CN201310151203.6A 2013-04-27 2013-04-27 Carbon fiber heating filament, heating fabric and manufacturing method and application thereof Pending CN104125665A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104593932A (en) * 2015-01-13 2015-05-06 北京格宇布特科技有限公司 Carbon-fiber woven fabric
CN105813246A (en) * 2016-05-23 2016-07-27 北京格宇布特科技有限公司 Carbon fibre heating material and preparation method therefor
CN105887272A (en) * 2014-09-14 2016-08-24 许少君 Unsteady state quantum wave electric heating cloth
CN106263888A (en) * 2015-06-02 2017-01-04 昆山金博仕新材料科技有限公司 Far-infrared physiotherapy blanket
CN107889294A (en) * 2016-09-30 2018-04-06 云章有限公司 A kind of far infrared heating element heater and preparation method and application
CN109451609A (en) * 2018-11-12 2019-03-08 夏忠民 Carbon fiber electrical heating composite material and its application
CN109452814A (en) * 2018-11-22 2019-03-12 浙江康烯家居科技有限公司 Health heater and health quilt
CN113215708A (en) * 2021-05-20 2021-08-06 常州市碳维观致智能科技有限公司 One shot forming's far infrared health preserving blanket
CN114097303A (en) * 2019-07-25 2022-02-25 艾而远红外线高科技股份有限公司 Thin film plane heating element for preventing electromagnetic wave

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CN101262717A (en) * 2007-03-08 2008-09-10 姜宏成 Carbon fiber application method as heating material
CN101938860A (en) * 2010-09-25 2011-01-05 韩奎 Nonmetallic heating filament and preparation method thereof
CN202334930U (en) * 2011-07-24 2012-07-11 詹才茂 Electric heating cloth having suspended electrode

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105887272A (en) * 2014-09-14 2016-08-24 许少君 Unsteady state quantum wave electric heating cloth
CN104593932A (en) * 2015-01-13 2015-05-06 北京格宇布特科技有限公司 Carbon-fiber woven fabric
CN104593932B (en) * 2015-01-13 2016-07-27 北京格宇布特科技有限公司 A kind of carbon fiber woven cloth
CN106263888A (en) * 2015-06-02 2017-01-04 昆山金博仕新材料科技有限公司 Far-infrared physiotherapy blanket
CN105813246A (en) * 2016-05-23 2016-07-27 北京格宇布特科技有限公司 Carbon fibre heating material and preparation method therefor
CN105813246B (en) * 2016-05-23 2019-07-16 北京格宇布特科技有限公司 A kind of carbon fiber heating material and preparation method thereof
CN107889294A (en) * 2016-09-30 2018-04-06 云章有限公司 A kind of far infrared heating element heater and preparation method and application
CN109451609A (en) * 2018-11-12 2019-03-08 夏忠民 Carbon fiber electrical heating composite material and its application
CN109452814A (en) * 2018-11-22 2019-03-12 浙江康烯家居科技有限公司 Health heater and health quilt
CN109452814B (en) * 2018-11-22 2024-04-23 浙江卡布特科技有限公司 Health-preserving heating element and health-preserving quilt
CN114097303A (en) * 2019-07-25 2022-02-25 艾而远红外线高科技股份有限公司 Thin film plane heating element for preventing electromagnetic wave
CN113215708A (en) * 2021-05-20 2021-08-06 常州市碳维观致智能科技有限公司 One shot forming's far infrared health preserving blanket

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