CN104122302A - Method for evaluating hydration resistance of basic refractory - Google Patents
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- 230000036571 hydration Effects 0.000 title claims abstract description 105
- 238000006703 hydration reaction Methods 0.000 title claims abstract description 105
- 239000011822 basic refractory Substances 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 93
- 238000011156 evaluation Methods 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000001035 drying Methods 0.000 claims abstract description 27
- 238000013178 mathematical model Methods 0.000 claims description 7
- 239000008367 deionised water Substances 0.000 claims description 6
- 229910021641 deionized water Inorganic materials 0.000 claims description 6
- 239000011236 particulate material Substances 0.000 claims 3
- 238000001914 filtration Methods 0.000 claims 1
- 239000011819 refractory material Substances 0.000 abstract description 34
- 239000007788 liquid Substances 0.000 abstract description 3
- 239000008187 granular material Substances 0.000 description 22
- 239000012153 distilled water Substances 0.000 description 7
- 238000012854 evaluation process Methods 0.000 description 6
- 238000009835 boiling Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 230000004584 weight gain Effects 0.000 description 3
- 235000019786 weight gain Nutrition 0.000 description 3
- 229910019440 Mg(OH) Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000002341 toxic gas Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
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Abstract
本发明涉及一种碱性耐火材料抗水化性能的评价方法。其技术方案是:测得水的电导率λ0,按固液质量比为1∶(500~800)将碱性耐火材料颗粒料与水加入第一烧杯,在25~30℃恒温干燥箱中静置0.25~0.5h,过滤;过滤后的水化溶液倒入第二烧杯,在25~30℃恒温干燥箱中静置2~4h;检测第二烧杯中水化溶液的电导率λ,得到含MgO的碱性耐火材料的水化溶液中Mg2+浓度或得到含CaO的碱性耐火材料的水化溶液中Ca2+浓度然后根据含MgO或含CaO的碱性耐火材料抗水化性能的评价参考表,即得待评价的碱性耐火材料抗水化性能等级。本发明具有方法简单、精度高、评价范围广和安全性能好的特点。The invention relates to a method for evaluating the hydration resistance of alkaline refractory materials. The technical solution is: measure the electrical conductivity λ 0 of water, add the basic refractory material and water into the first beaker according to the solid-liquid mass ratio of 1: (500-800), and put them in a constant temperature drying oven at 25-30°C. Stand still for 0.25-0.5h, filter; pour the filtered hydration solution into the second beaker, and let it stand in a constant temperature drying oven at 25-30°C for 2-4h; detect the conductivity λ of the hydration solution in the second beaker, and get Concentration of Mg2 + in the hydration solution of basic refractories containing MgO Or get the Ca 2+ concentration in the hydration solution of basic refractories containing CaO Then, according to the evaluation reference table for the hydration resistance of the basic refractory containing MgO or CaO, the hydration resistance grade of the basic refractory to be evaluated can be obtained. The invention has the characteristics of simple method, high precision, wide evaluation range and good safety performance.
Description
技术领域technical field
本发明属于碱性耐火材料应用技术领域。具体涉及一种碱性耐火材料抗水化性能的评价方法。The invention belongs to the technical field of basic refractory application. In particular, it relates to a method for evaluating the hydration resistance of alkaline refractory materials.
背景技术Background technique
自19世纪碱性转炉炼钢法问世以来,碱性耐火材料由于具有优良的高温使用性能及净化钢液的特性而备受关注。与此同时,碱性耐火材料固有的水化特性也直接制约了其工业化生产与使用。如何精确、全面地评价碱性耐火材料的抗水化性能则成为衡量碱性耐火材料综合性能的重要参数,也是推动碱性耐火材料发展的关键问题。Since the advent of the basic converter steelmaking method in the 19th century, basic refractory materials have attracted much attention due to their excellent high-temperature performance and the ability to purify molten steel. At the same time, the inherent hydration characteristics of alkaline refractories also directly restrict their industrial production and use. How to accurately and comprehensively evaluate the hydration resistance of alkaline refractories has become an important parameter to measure the comprehensive performance of alkaline refractories, and is also a key issue to promote the development of alkaline refractories.
目前,对碱性耐火材料抗水化性能的评价方法各国/地区均有差异,这主要是由于温度、湿度等气候环境不同所致。碱性耐火材料抗水化性能的评价方法以化学反应增重法和自然放置法为主。At present, the evaluation methods for the hydration resistance of alkaline refractory materials are different from country to country/region, which is mainly due to the difference in climate and environment such as temperature and humidity. The evaluation methods for the hydration resistance of alkaline refractories are mainly chemical reaction weight gain method and natural placement method.
化学反应增重法主要包括:煮沸法和水蒸气-蒸压法。The chemical reaction weight gain method mainly includes: boiling method and steam-autoclaved method.
采用煮沸法评价碱性耐火材料的抗水化性能,一般是在常压(1个标准大气压)下将碱性耐火材料直接与沸水接触并保持一定时间,然后分离碱性耐火材料与水分,并充分干燥后称重,通过碱性耐火材料与沸水接触反应而发生的质量变化及粉化率来评价碱性耐火材料的抗水化性能。The boiling method is used to evaluate the hydration resistance of basic refractory materials. Generally, the basic refractory materials are directly contacted with boiling water under normal pressure (1 standard atmospheric pressure) and kept for a certain period of time, and then the basic refractory materials and water are separated and separated. Weigh after fully drying, and evaluate the hydration resistance of the basic refractory through the mass change and pulverization rate of the basic refractory in contact with boiling water.
采用水蒸气-蒸压法评价碱性耐火材料的抗水化性能,是将碱性耐火材料置于密闭环境中,在一定的水蒸气压力条件下,使碱性耐火材料与水蒸气接触,经一定反应时间后称重,通过质量增加率来评价碱性耐火材料材料的抗水化性能。The water vapor-autoclaved method is used to evaluate the hydration resistance of basic refractory materials, which is to place the basic refractory materials in a closed environment, and under certain water vapor pressure conditions, make the basic refractory materials contact with water vapor, and the After a certain reaction time, it is weighed, and the hydration resistance of the basic refractory material is evaluated by the mass increase rate.
总之,化学反应增重法主要是通过宏观质量的变化来评价碱性耐火材料的抗水化性能,其缺点是对碱性耐火材料抗水化性能的评价精度低、误差大或对评价设备的安全性能要求高。In short, the chemical reaction weight gain method mainly evaluates the hydration resistance of basic refractory materials through the change of macroscopic quality. High safety performance requirements.
自然放置法主要包括常压长期保存法和恒温恒湿保存法。采用常压长期保存或恒温恒湿保存法评价碱性耐火材料的抗水化性能,是将碱性耐火材料直接暴露在空气或恒定的环境中,通过长期的外形观察(碱性耐火材料吸收外界环境中的水分而崩塌损毁)或质量变化来评价碱性耐火材料的抗水化性能。但这一类的评价方法受区域气候环境的影响明显,评价误差较大,且评价周期较长(一般3~6个月),难以全面、精确地评价碱性耐火材料的抗水化性能。Natural placement methods mainly include long-term storage at atmospheric pressure and constant temperature and humidity storage. The hydration resistance of alkaline refractory materials is evaluated by long-term storage at atmospheric pressure or constant temperature and humidity storage. The water in the environment will collapse and damage) or the quality change to evaluate the hydration resistance of basic refractory materials. However, this kind of evaluation method is obviously affected by the regional climate environment, the evaluation error is large, and the evaluation cycle is long (generally 3 to 6 months), it is difficult to comprehensively and accurately evaluate the hydration resistance of alkaline refractories.
发明内容Contents of the invention
本发明旨在克服现有技术缺陷,目的在于提供一种方法简单、周期短、精度高、评价范围广和安全性能好的碱性耐火材料抗水化性能的评价方法。The invention aims to overcome the defects of the prior art, and aims to provide a method for evaluating the hydration resistance of alkaline refractory materials with simple method, short period, high precision, wide evaluation range and good safety performance.
为实现上述目的,本发明所采用的技术方案是:To achieve the above object, the technical solution adopted in the present invention is:
第一步、将碱性耐火材料破碎至1~2mm,得到碱性耐火材料颗粒料。The first step is to crush the basic refractory material to 1-2 mm to obtain basic refractory material pellets.
第二步、称取1~5g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(500~800)向第一烧杯中加入所述水。Step 2: Weigh 1-5g of basic refractory granules and pour them into the first beaker, then measure the electrical conductivity λ 0 of the water to be poured into the first beaker, and then use the basic refractory granules and The mass ratio of the water is 1: (500-800). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.25~0.5小时。In the third step, the first beaker after adding water is placed in a constant temperature drying oven at 25-30° C., and left to stand for 0.25-0.5 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置2~4小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 2-4 hours; take out the second beaker, Measure the conductivity λ of the hydration solution in the second beaker.
第五步、建立碱性耐火材料的水化溶液离子浓度的数学模型The fifth step is to establish a mathematical model for the ion concentration of the hydration solution of alkaline refractories
(a)含MgO的碱性耐火材料的水化溶液中Mg2+浓度的数学模型:(a) Mathematical model of Mg2 + concentration in the hydration solution of basic refractories containing MgO:
式(1)中:c(Mg2+)为含MgO的碱性耐火材料的水化溶液中Mg2+的浓度,mol/L;In formula (1): c(Mg 2+ ) is the concentration of Mg 2+ in the hydration solution of the basic refractory material containing MgO, mol/L;
λ为水化溶液的电导率,S/m;λ is the conductivity of the hydration solution, S/m;
λ0为水的电导率,S/m;λ 0 is the conductivity of water, S/m;
为Mg(OH)2溶液电导率的比例常数, is the proportionality constant of the conductivity of the Mg(OH) 2 solution,
(b)含CaO的碱性耐火材料的水化溶液中Ca2+浓度的数学模型:(b) Mathematical model of Ca2 + concentration in the hydration solution of CaO-containing basic refractories:
式(2)中:c(Ca2+)为含CaO的碱性耐火材料的水化溶液中Ca2+的浓度,mol/L;In formula (2): c(Ca 2+ ) is the concentration of Ca 2+ in the hydration solution of the alkaline refractory material containing CaO, mol/L;
λ为水化溶液的电导率,S/m;λ is the conductivity of the hydration solution, S/m;
λ0为水的电导率,S/m;λ 0 is the conductivity of water, S/m;
为Ca(OH)2溶液电导率的比例常数, is the proportionality constant of the conductivity of the Ca(OH) 2 solution,
第六步、(a)根据式(1)得到含MgO的碱性耐火材料的水化溶液中Mg2+的浓度,再由表1即得含MgO的碱性耐火材料抗水化性能的评价等级;The 6th step, (a) obtain the concentration of Mg in the hydration solution of the basic refractory material containing MgO according to formula ( 1 ), then obtain the evaluation of the hydration resistance of the basic refractory material containing MgO by Table 1 grade;
表1 含MgO的碱性耐火材料抗水化性能的评价参考表Table 1 Reference table for evaluation of hydration resistance of basic refractories containing MgO
(b)根据式(2)得到含CaO的碱性耐火材料的水化溶液中Ca2+的浓度,再由表2即得含CaO的碱性耐火材料抗水化性能的评价等级。(b) Obtain the concentration of Ca 2+ in the hydration solution of the basic refractory material containing CaO according to formula (2), and then obtain the evaluation grade of the hydration resistance of the basic refractory material containing CaO from Table 2.
表2 含CaO的碱性耐火材料抗水化性能的评价参考表Table 2 Reference table for evaluation of hydration resistance of alkaline refractories containing CaO
所述的碱性耐火材料为含MgO或为含CaO的耐火材料中的一种。The basic refractory material is one of MgO-containing or CaO-containing refractory materials.
所述的水为去离子水或为二次蒸馏水。Described water is deionized water or is twice distilled water.
由于采用上述技术方案,本发明与现有技术相比具有如下积极效果:Owing to adopting above-mentioned technical scheme, the present invention has following positive effect compared with prior art:
1、由于本发明在评价过程中无需特殊的检测设备与处理技术,故评价方法简单;在评价过程中也无需提供高温、高压等测试条件,评价过程无毒害气体或溶液产生,安全性能好。1. Since the present invention does not need special detection equipment and processing technology in the evaluation process, the evaluation method is simple; there is no need to provide high temperature, high pressure and other test conditions during the evaluation process, and no toxic gas or solution is generated during the evaluation process, and the safety performance is good.
2、由于本发明采用液态水直接与碱性耐火材料接触反应,增大了碱性耐火材料与水的直接接触面,提高了碱性耐火材料抗水化性能的评价精度,减小了评价误差。2. Since the present invention uses liquid water to directly contact the alkaline refractory material, the direct contact surface between the alkaline refractory material and water is increased, the evaluation accuracy of the hydration resistance of the alkaline refractory material is improved, and the evaluation error is reduced .
3、由于本发明通过电化学手段的引入以检测水化溶液的电导率,缩短了检测的周期,扩大了碱性耐火材料抗水化性能的评价范围,对含MgO或含CaO的碱性耐火材料均能进行抗水化性能评价。3. Since the present invention detects the conductivity of the hydration solution through the introduction of electrochemical means, the detection period is shortened, and the evaluation range of the hydration resistance of alkaline refractory materials is expanded. For alkaline refractory materials containing MgO or CaO All materials can be evaluated for hydration resistance.
因此,本发明具有方法简单、周期短、精度高、评价范围广和安全性能好的特点。Therefore, the invention has the characteristics of simple method, short period, high precision, wide evaluation range and good safety performance.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步的描述,并非对本发明保护范围的限制:The present invention will be further described below in conjunction with embodiment, not limiting the protection scope of the present invention:
先将本具体实施方式涉及的表1和表2统一描述如下,实施例中不再赘述:Table 1 and Table 2 involved in this specific embodiment are first described in a unified manner as follows, and will not be repeated in the embodiments:
表1 含MgO的碱性耐火材料抗水化性能的评价参考表Table 1 Reference table for evaluation of hydration resistance of basic refractories containing MgO
表2 含CaO的碱性耐火材料抗水化性能的评价参考表Table 2 Reference table for evaluation of hydration resistance of alkaline refractories containing CaO
实施例1Example 1
一种含MgO的碱性耐火材料抗水化性能的评价方法。所述评价方法的具体步骤是:A method for evaluating the hydration resistance of basic refractories containing MgO. The specific steps of the evaluation method are:
第一步、将碱性耐火材料破碎至1~2mm,得到碱性耐火材料颗粒料。The first step is to crush the basic refractory material to 1-2mm to obtain basic refractory material pellets.
第二步、称取1~3g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0为7.3×10-4S/m,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(500~600)向第一烧杯中加入所述水。Step 2: Weigh 1-3g of basic refractory granules and pour them into the first beaker, then measure the conductivity λ 0 of the water to be poured into the first beaker to be 7.3×10 -4 S/m, then press The mass ratio of the basic refractory material granules to the water is 1: (500-600). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.45~0.50小时。In the third step, the first beaker after adding water is placed in a constant temperature drying oven at 25-30° C., and left to stand for 0.45-0.50 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置2~3小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ为35.5×10-4S/m。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 2-3 hours; take out the second beaker, The conductivity λ of the hydration solution in the second beaker was detected to be 35.5×10 -4 S/m.
第五步、建立含MgO的碱性耐火材料的水化溶液中Mg2+浓度的数学模型:The 5th step, set up the mathematical model of Mg concentration in the hydration solution of the alkaline refractory material containing MgO:
式(1)中:c(Mg2+)为含MgO的碱性耐火材料的水化溶液中Mg2+的浓度,mol/L;In formula (1): c(Mg 2+ ) is the concentration of Mg 2+ in the hydration solution of the basic refractory material containing MgO, mol/L;
λ为水化溶液的电导率,S/m;λ is the conductivity of the hydration solution, S/m;
λ0为水的电导率,S/m;λ 0 is the conductivity of water, S/m;
为Mg(OH)2溶液电导率的比例常数, is the proportionality constant of the conductivity of the Mg(OH) 2 solution,
第六步、根据式(1),含MgO的碱性耐火材料的水化溶液中Mg2+的浓度:The 6th step, according to formula (1), the concentration of Mg in the hydration solution of the basic refractory material containing MgO:
由表1即得含MgO的碱性耐火材料抗水化性能的评价等级为“一般”。From Table 1, the evaluation grade of the hydration resistance of the basic refractories containing MgO is "general".
本实施例所述的水为二次蒸馏水。The water described in this embodiment is twice distilled water.
实施例2Example 2
一种含MgO的碱性耐火材料抗水化性能的评价方法。所述评价方法的具体步骤是:A method for evaluating the hydration resistance of basic refractories containing MgO. The specific steps of the evaluation method are:
第一步、同实施例1的第一步。The first step, with the first step of embodiment 1.
第二步、称取1~3g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0为6.8×10-4S/m,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(600~700)向第一烧杯中加入所述水。Step 2: Weigh 1-3g of alkaline refractory granules and pour them into the first beaker, then measure the conductivity λ 0 of the water to be poured into the first beaker to be 6.8×10 -4 S/m, then press The mass ratio of the basic refractory material granules to the water is 1: (600-700). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.35~0.40小时。The third step is to place the first beaker after adding water in a constant temperature drying oven at 25-30° C., and let it stand still for 0.35-0.40 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置2~3小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ为17.4×10-4S/m。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 2-3 hours; take out the second beaker, The conductivity λ of the hydration solution in the second beaker was detected to be 17.4×10 -4 S/m.
第五步、同实施例1的第五步。The 5th step, with the 5th step of embodiment 1.
第六步、根据式(1),含MgO的碱性耐火材料的水化溶液中Mg2+的浓度:The 6th step, according to formula (1), the concentration of Mg in the hydration solution of the basic refractory material containing MgO:
由表1即得含MgO的碱性耐火材料抗水化性能的评价等级为“优”。From Table 1, the evaluation grade of the hydration resistance of the basic refractories containing MgO is "excellent".
本实施例所述的水为二次蒸馏水。The water described in this embodiment is twice distilled water.
实施例3Example 3
一种含MgO的碱性耐火材料抗水化性能的评价方法。所述评价方法的具体步骤是:A method for evaluating the hydration resistance of basic refractories containing MgO. The specific steps of the evaluation method are:
第一步、同实施例1的第一步。The first step, with the first step of embodiment 1.
第二步、称取2~4g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0为9.6×10-4S/m,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(550~650)向第一烧杯中加入所述水。Step 2: Weigh 2-4g of alkaline refractory granules and pour them into the first beaker, then measure the conductivity λ 0 of the water to be poured into the first beaker to be 9.6×10 -4 S/m, and then press The mass ratio of the basic refractory material granules to the water is 1: (550-650). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.30~0.35小时。The third step is to place the first beaker after adding water in a constant temperature drying oven at 25-30° C., and let it stand still for 0.30-0.35 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置2.5~3.5小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ为27.9×10-4S/m。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 2.5-3.5 hours; take out the second beaker, The conductivity λ of the hydration solution in the second beaker was detected to be 27.9×10 -4 S/m.
第五步、同实施例1的第五步。The 5th step, with the 5th step of embodiment 1.
第六步、根据式(1),含MgO的碱性耐火材料的水化溶液中Mg2+的浓度:The 6th step, according to formula (1), the concentration of Mg in the hydration solution of the basic refractory material containing MgO:
由表1即得含MgO的碱性耐火材料抗水化性能的评价等级为“良”。From Table 1, the evaluation grade of the hydration resistance of the basic refractories containing MgO is "good".
本实施例所述的水为去离子水。The water described in this embodiment is deionized water.
实施例4Example 4
一种含MgO的碱性耐火材料抗水化性能的评价方法。所述评价方法的具体步骤是:A method for evaluating the hydration resistance of basic refractories containing MgO. The specific steps of the evaluation method are:
第一步、同实施例1的第一步。The first step, with the first step of embodiment 1.
第二步、称取3~5g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0为7.5×10-4S/m,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(700~800)向第一烧杯中加入所述水。Step 2: Weigh 3-5g of basic refractory granules and pour them into the first beaker, then measure the conductivity λ 0 of the water to be poured into the first beaker to be 7.5×10 -4 S/m, then press The mass ratio of the basic refractory material granules to the water is 1: (700-800). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.25~0.30小时。In the third step, the first beaker after adding water is placed in a constant temperature drying oven at 25-30° C., and left to stand for 0.25-0.30 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置3~4小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ为42.4×10-4S/m。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 3-4 hours; take out the second beaker, The conductivity λ of the hydration solution in the second beaker was detected to be 42.4×10 -4 S/m.
第五步、同实施例1的第五步。The 5th step, with the 5th step of embodiment 1.
第六步、根据式(1),含MgO的碱性耐火材料的水化溶液中Mg2+的浓度:The 6th step, according to formula (1), the concentration of Mg in the hydration solution of the basic refractory material containing MgO:
由表1即得含MgO的碱性耐火材料抗水化性能的评价等级为“合格”。From Table 1, the evaluation grade of the hydration resistance of the basic refractories containing MgO is "qualified".
本实施例所述的水为二次蒸馏水。The water described in this embodiment is twice distilled water.
实施例5Example 5
一种含MgO的碱性耐火材料抗水化性能的评价方法。所述评价方法的具体步骤是:A method for evaluating the hydration resistance of basic refractories containing MgO. The specific steps of the evaluation method are:
第一步、同实施例1的第一步。The first step, with the first step of embodiment 1.
第二步、称取3~5g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0为9.1×10-4S/m,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(650~750)向第一烧杯中加入所述水。Step 2: Weigh 3 to 5g of basic refractory granules and pour them into the first beaker, then measure the conductivity λ 0 of the water to be poured into the first beaker to be 9.1×10 -4 S/m, then press The mass ratio of the basic refractory material granules to the water is 1: (650-750). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.40~0.45小时。The third step is to place the first beaker after adding water in a constant temperature drying oven at 25-30° C., and let it stand still for 0.40-0.45 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置3~4小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ为54.5×10-4S/m。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 3-4 hours; take out the second beaker, The conductivity λ of the hydration solution in the second beaker was detected to be 54.5×10 -4 S/m.
第五步、同实施例1的第五步。The 5th step, with the 5th step of embodiment 1.
第六步、根据式(1),含MgO的碱性耐火材料的水化溶液中Mg2+的浓度:The 6th step, according to formula (1), the concentration of Mg in the hydration solution of the basic refractory material containing MgO:
由表1即得含MgO的碱性耐火材料抗水化性能的评价等级为“不合格”。From Table 1, it can be concluded that the evaluation grade of the hydration resistance of the basic refractories containing MgO is "unqualified".
本实施例所述的水为去离子水。The water described in this embodiment is deionized water.
实施例6Example 6
一种含CaO的碱性耐火材料抗水化性能的评价方法。所述评价方法的具体步骤是:A method for evaluating the hydration resistance of alkaline refractories containing CaO. The specific steps of the evaluation method are:
第一步、将碱性耐火材料破碎至1~2mm,得到碱性耐火材料颗粒料。The first step is to crush the basic refractory material to 1-2 mm to obtain basic refractory material pellets.
第二步、称取1~3g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0为7.2×10-4S/m,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(500~600)向第一烧杯中加入所述水。Step 2: Weigh 1-3g of alkaline refractory granules and pour them into the first beaker, then measure the conductivity λ 0 of the water to be poured into the first beaker to be 7.2×10 -4 S/m, and then press The mass ratio of the basic refractory material granules to the water is 1: (500-600). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.45~0.50小时。In the third step, the first beaker after adding water is placed in a constant temperature drying oven at 25-30° C., and left to stand for 0.45-0.50 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置2~3小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ为1.1S/m。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 2-3 hours; take out the second beaker, The conductivity λ of the hydration solution in the second beaker was detected to be 1.1 S/m.
第五步、建立含CaO的碱性耐火材料的水化溶液中Ca2+浓度的数学模型:The 5th step, establish the mathematical model of Ca concentration in the hydration solution of the alkaline refractory material containing CaO:
式(2)中:c(Ca2+)为含CaO的碱性耐火材料的水化溶液中Ca2+的浓度,mol/L;In formula (2): c(Ca 2+ ) is the concentration of Ca 2+ in the hydration solution of the alkaline refractory material containing CaO, mol/L;
λ为水化溶液的电导率,S/m;λ is the conductivity of the hydration solution, S/m;
λ0为水的电导率,S/m;λ 0 is the conductivity of water, S/m;
为Ca(OH)2溶液电导率的比例常数, is the proportionality constant of the conductivity of the Ca(OH) 2 solution,
第六步、根据式(2),含CaO的碱性耐火材料的水化溶液中Ca2+的浓度:The 6th step, according to formula (2), the concentration of Ca in the hydration solution of the basic refractory material containing CaO:
由表2即得含CaO的碱性耐火材料抗水化性能的评价等级为“良”。From Table 2, it can be concluded that the evaluation grade of the hydration resistance of the CaO-containing basic refractory is "good".
本实施例所述的水为二次蒸馏水。The water described in this embodiment is twice distilled water.
实施例7Example 7
一种含CaO的碱性耐火材料抗水化性能的评价方法。所述评价方法的具体步骤是:A method for evaluating the hydration resistance of alkaline refractories containing CaO. The specific steps of the evaluation method are:
第一步、同实施例6的第一步。The first step, with the first step of embodiment 6.
第二步、称取1~3g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0为6.9×10-4S/m,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(600~700)向第一烧杯中加入所述水。Step 2: Weigh 1-3g of alkaline refractory granules and pour them into the first beaker, then measure the conductivity λ 0 of the water to be poured into the first beaker to be 6.9×10 -4 S/m, and then press The mass ratio of the basic refractory material granules to the water is 1: (600-700). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.35~0.40小时。The third step is to place the first beaker after adding water in a constant temperature drying oven at 25-30° C., and let it stand still for 0.35-0.40 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置2~3小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ为2.8S/m。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 2-3 hours; take out the second beaker, The conductivity λ of the hydration solution in the second beaker was detected to be 2.8 S/m.
第五步、同实施例6的第五步。The 5th step, with the 5th step of embodiment 6.
第六步、根据式(2),含CaO的碱性耐火材料的水化溶液中Ca2+的浓度:The 6th step, according to formula (2), the concentration of Ca in the hydration solution of the basic refractory material containing CaO:
由表2即得含CaO的碱性耐火材料抗水化性能的评价等级为“合格”。From Table 2, it can be concluded that the evaluation grade of the hydration resistance of the CaO-containing basic refractory is "qualified".
本实施例所述的水为二次蒸馏水。The water described in this embodiment is twice distilled water.
实施例8Example 8
一种含CaO的碱性耐火材料抗水化性能的评价方法。所述评价方法的具体步骤是:A method for evaluating the hydration resistance of alkaline refractories containing CaO. The specific steps of the evaluation method are:
第一步、同实施例6的第一步。The first step, with the first step of embodiment 6.
第二步、称取2~4g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0为9.4×10-4S/m,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(550~650)向第一烧杯中加入所述水。Step 2: Weigh 2-4g of alkaline refractory granules and pour them into the first beaker, then measure the conductivity λ 0 of the water to be poured into the first beaker to be 9.4×10 -4 S/m, then press The mass ratio of the basic refractory material granules to the water is 1: (550-650). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.30~0.35小时。The third step is to place the first beaker after adding water in a constant temperature drying oven at 25-30° C., and let it stand still for 0.30-0.35 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置2.5~3.5小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ为0.33S/m。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 2.5-3.5 hours; take out the second beaker, The conductivity λ of the hydration solution in the second beaker was detected to be 0.33 S/m.
第五步、同实施例6的第五步。The 5th step, with the 5th step of embodiment 6.
第六步、根据式(2),含CaO的碱性耐火材料的水化溶液中Ca2+的浓度:The 6th step, according to formula (2), the concentration of Ca in the hydration solution of the basic refractory material containing CaO:
由表2即得含CaO的碱性耐火材料抗水化性能的评价等级为“优”。From Table 2, it can be concluded that the evaluation grade of the hydration resistance of the CaO-containing basic refractory is "excellent".
本实施例所述的水为去离子水。The water described in this embodiment is deionized water.
实施例9Example 9
一种含CaO的碱性耐火材料抗水化性能的评价方法。所述评价方法的具体步骤是:A method for evaluating the hydration resistance of alkaline refractories containing CaO. The specific steps of the evaluation method are:
第一步、同实施例6的第一步。The first step, with the first step of embodiment 6.
第二步、称取3~5g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0为7.0×10-4S/m,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(700~800)向第一烧杯中加入所述水。Step 2: Weigh 3 to 5g of basic refractory granules and pour them into the first beaker, then measure the conductivity λ 0 of the water to be poured into the first beaker to be 7.0×10 -4 S/m, and then press The mass ratio of the basic refractory material granules to the water is 1: (700-800). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.25~0.30小时。In the third step, the first beaker after adding water is placed in a constant temperature drying oven at 25-30° C., and left to stand for 0.25-0.30 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置3~4小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ为2.3S/m。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 3-4 hours; take out the second beaker, The conductivity λ of the hydration solution in the second beaker was detected to be 2.3 S/m.
第五步、同实施例6的第五步。The 5th step, with the 5th step of embodiment 6.
第六步、根据式(2),含CaO的碱性耐火材料的水化溶液中Ca2+的浓度:The 6th step, according to formula (2), the concentration of Ca in the hydration solution of the basic refractory material containing CaO:
由表2即得含CaO的碱性耐火材料抗水化性能的评价等级为“一般”。From Table 2, the evaluation grade of the hydration resistance of the basic refractories containing CaO is "general".
本实施例所述的水为二次蒸馏水。The water described in this embodiment is twice distilled water.
实施例10Example 10
一种含CaO的碱性耐火材料抗水化性能的评价方法。所述评价方法的具体步骤是:A method for evaluating the hydration resistance of alkaline refractories containing CaO. The specific steps of the evaluation method are:
第一步、同实施例6的第一步。The first step, with the first step of embodiment 6.
第二步、称取3~5g碱性耐火材料颗粒料倒入第一烧杯中,再测得拟倒入第一烧杯的水的电导率λ0为9.3×10-4S/m,然后按所述碱性耐火材料颗粒料与所述水的质量比为1∶(650~750)向第一烧杯中加入所述水。Step 2: Weigh 3-5g of basic refractory granules and pour them into the first beaker, then measure the conductivity λ 0 of the water to be poured into the first beaker to be 9.3×10 -4 S/m, then press The mass ratio of the basic refractory material granules to the water is 1: (650-750). Add the water into the first beaker.
第三步、将加水后的第一烧杯置于25~30℃的恒温干燥箱中,静置0.40~0.45小时。The third step is to place the first beaker after adding water in a constant temperature drying oven at 25-30° C., and let it stand still for 0.40-0.45 hours.
第四步、取出第一烧杯,过滤;再将过滤后的水化溶液倒入第二烧杯中,置于25~30℃的恒温干燥箱中,静置3~4小时;取出第二烧杯,检测第二烧杯中水化溶液的电导率λ为3.5S/m。Step 4: Take out the first beaker and filter; then pour the filtered hydration solution into the second beaker, place it in a constant temperature drying oven at 25-30°C, and let it stand for 3-4 hours; take out the second beaker, The conductivity λ of the hydration solution in the second beaker was detected to be 3.5 S/m.
第五步、同实施例6的第五步。The 5th step, with the 5th step of embodiment 6.
第六步、根据式(2),含CaO的碱性耐火材料的水化溶液中Ca2+的浓度:The 6th step, according to formula (2), the concentration of Ca in the hydration solution of the basic refractory material containing CaO:
由表2即得含CaO的碱性耐火材料抗水化性能的评价等级为“不合格”。From Table 2, it can be concluded that the evaluation grade of the hydration resistance of CaO-containing basic refractories is "unqualified".
本实施例所述的水为去离子水。The water described in this embodiment is deionized water.
本具体实施方式与现有技术相比具有如下积极效果:Compared with the prior art, this specific embodiment has the following positive effects:
1、由于本具体实施方式在评价过程中无需特殊的检测设备与处理技术,故评价方法简单;在评价过程中也无需提供高温、高压等测试条件,评价过程无毒害气体或溶液产生,安全性能好。1. Since this specific embodiment does not require special detection equipment and processing technology in the evaluation process, the evaluation method is simple; in the evaluation process, there is no need to provide test conditions such as high temperature and high pressure, and no toxic gas or solution is produced during the evaluation process, and the safety performance good.
2、由于本具体实施方式采用液态水直接与碱性耐火材料接触反应,增大了碱性耐火材料与水的直接接触面,提高了碱性耐火材料抗水化性能的评价精度,减小了评价误差。2. Since this specific embodiment uses liquid water to directly contact and react with the alkaline refractory material, the direct contact surface between the alkaline refractory material and water is increased, the evaluation accuracy of the hydration resistance of the alkaline refractory material is improved, and the evaluation error.
3、由于本具体实施方式通过电化学手段的引入以检测水化溶液的电导率,缩短了检测的周期,扩大了碱性耐火材料抗水化性能的评价范围,对含MgO或含CaO的碱性耐火材料均能进行抗水化性能评价。3. Due to the introduction of electrochemical means to detect the conductivity of the hydration solution in this specific embodiment, the detection cycle is shortened, and the evaluation range of the hydration resistance of alkaline refractory materials is expanded. For alkalis containing MgO or CaO All permanent refractory materials can be evaluated for hydration resistance.
因此,本具体实施方式具有方法简单、周期短、精度高、评价范围广和安全性能好的特点。Therefore, this embodiment has the characteristics of simple method, short period, high precision, wide evaluation range and good safety performance.
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CN106990024A (en) * | 2017-05-22 | 2017-07-28 | 武汉科技大学 | A kind of detection method of MgO CaO material hydration resistances |
CN106990024B (en) * | 2017-05-22 | 2019-10-11 | 武汉科技大学 | A method for detecting hydration resistance of MgO-CaO material |
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