CN104121967B - Magnetostriction liquid level sensor universally installed on container - Google Patents

Magnetostriction liquid level sensor universally installed on container Download PDF

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Publication number
CN104121967B
CN104121967B CN201410383014.6A CN201410383014A CN104121967B CN 104121967 B CN104121967 B CN 104121967B CN 201410383014 A CN201410383014 A CN 201410383014A CN 104121967 B CN104121967 B CN 104121967B
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container
section
sensor
liquid level
measuring
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CN104121967A (en
Inventor
张德发
张震
孙峰钢
牟研霞
白世龙
王大庆
刘兴煜
滕福庆
范序政
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Abstract

The invention relates to a magnetostriction liquid level sensor universally installed on a container. The magnetostriction liquid level sensor comprises a measuring rod, a magnetic floater and a magnetic potential detection mechanism. The magnetic potential detection mechanism is composed of a magnetic sensitive part and a signal transformer. The magnetic sensitive part is arranged in a hollow cavity of the measuring rod, and the signal transformer is arranged in an electronic bin. The magnetostriction liquid level sensor is characterized in that the measuring rod of the sensor is composed of a hard section, a soft section and a hard section which are connected into a whole. The first section is an electronic bin fixing section, the end of the first section is provided with the electronic bin, and a hard rod is provided with threads for installation on a hole or a flange on the wall of the container; the second section is a connecting section, is a soft cable type stainless steel corrugated pipe and used for installation, bending and connection of the sensor in the container; a hard rod of the third section is a sensor measuring section, the bottom end is provided with a permanent strong magnet connected through a universal joint and used for being fixed to the container, the rod is sleeved with the magnetic floater, the upper end and the lower end of the measuring section are provided with triangular frames for fixation, the directions and the lengths of supporting legs of the triangular frames can be adjusted according to requirements, and the bottom ends of the supporting legs are provided with permanent strong magnets connected through universal joints and used for fixing supports to the tank wall.

Description

Omnipotent installation magnetostrictive liquid level sensor on container
Technical field
The present invention relates to omnipotent installation magnetostrictive liquid level sensor on a kind of container.
Background technology
Magnetostrictive liquid level sensor, the features such as with high precision, reliable and stable and long service life, is widely used in normal pressure With pressure vessel liquid level and interface level measurement.
In the prior art, magnetostrictive liquid level sensor, installs on container, is by the screwed hole or method in vessel top Orchid, sensor measuring staff vertical fluid level is fixed in a reservoir, flexible-cable formula measuring staff magnetostrictive liquid level sensor, in order to ensure to survey Bar vertical fluid level, it is necessary to which head loads onto weight in flexible-cable measuring staff bottom.
But, actual conditions be have have pressure and non-pressure vessel top on be fitted without hole or flange, some containers are because of technique Or structure needs, and does not allow to push up perforate, there is hole on the only side wall or container bottom having or allow perforate, run into this feelings Condition, cannot install and use prior art magnetostrictive liquid level sensor in container at all.
In addition, some containers, because the technical process such as internal structure and heating tube need, effective level gauging is empty in container Between, up and down or surrounding has a barrier, or effectively measurement space is nearby on tank skin without mounting hole, in the only container bottom and side wall having There is flange hole or allow the operating modes such as perforate, prior art magnetostrictive liquid level sensor cannot also hold above-mentioned these operating modes are run into Installed and used on device.
For the container for having built the inflammable and explosive scene such as petrochemical system in, without ready-made mounting hole or peace such as in vessel top Dress flange, sets off an explosion the friction operation of strength because scene does not allow to get angry and be also easy to produce spark, and the mangneto of prior art is stretched Contracting liquid level sensor cannot also be installed and used.
The content of the invention
Can be in any profile it is an object of the invention to provide one kind(Profile is different), any internal structure(Internal structure It is different)And mounting hole or flange seat are in any position of container or allow the container of installation site perforate on the wall to install and use Magnetostrictive liquid level sensor, carry out liquid-level interface measurement, in installation process, without get angry and without power friction operate, The liquid level sensor can be installed and used having built on inflammable and explosive live container.
The sensor measuring staff is constituted by interconnecting hard soft or hard three sections be integrated, and first paragraph is electronics storehouse canned paragraph, end Electronics storehouse is housed on head, is had on stiff rod for toward screw thread is installed on shell manway or flange, second segment to be linkage section, is flexible-cable Formula corrugated stainless steel tubing, bending connection is installed for sensor in container, and the 3rd section of stiff rod is sensor measuring section, bottom head Have by universal joint connection for toward permanent strong magnetic body fixed on container, magnetic float being cased with bar, measuring section upper end is with Equipped with for fixed tripod, tripod supporting leg direction and length are adjustable all in accordance with needing, and the bottom head of supporting leg is equipped with logical at end Cross universal joint connection for support toward fixed permanent strong magnetic body on tank skin.
When installing and using, electronics storehouse is fixed on any position of container by installing screw thread on first paragraph measuring staff In hole, flange or tank mouth, due to second segment measuring staff be flexible-cable shape, flexible clot, according to sensor in container installation site The length of selected bending section, then by the permanent strong magnetic body on the 3rd section of measuring staff bottom head, measuring section is sitting in container bottom It is fixed, by adjusting upper and lower end fixed triangle frame supporting leg direction and adjusting supporting leg length by elongated leg sleeve, by supporting leg bottom Permanent strong magnetic body and the chamber wall at end are fixed, and sensor measuring staff measuring section vertical level is fixed in container into effectively measurement position Put.
It is well known that it is all steel manufacture without pressure and pressure vessel that major part is large-scale, such as container is stainless steel or non-ferric Material material container, as long as support bottom head kicker magnet fixes one block of iron in container inner wall fixed position(Or steel)Plate is just.
Beneficial effects of the present invention
The magneto strictive sensor of prior art, can only be by vessel top upper installing hole or flange, by sensor measuring staff It is vertically mounted in container and uses, mounting hole or flange on container or opposite vessel top without mounting hole or flange in vessel top There is barrier in space in container, can not all install and use.
Magnetostrictive liquid level sensor of the invention, can be arranged on mounting hole or flange in any position of container, any outer Liquid-level interface measurement is carried out on shape, any internal structure container.
To having built the container without mounting hole or mounting flange in the inflammable and explosive live vessel top of the systems such as petrochemical industry in, due to Scene does not allow perforate of getting angry, and prevents that spark sets off an explosion, and power friction, prior art are also not allow in installation process Magnetostrictive liquid level sensor can not be installed and used on this operating mode container at all, but magnetostrictive liquid level of the invention is sensed Device, is installed using permanent strong magnetic body method due to sensor and fixed, and is operated without getting angry, also without power friction, can be inflammable Explosive in-site installation is used, therefore very great to safety in production meaning.
Brief description of the drawings:
The structural representation of Fig. 1 magneto strictive sensors of the present invention
Fig. 2 sensors scheme of installation on vertical vessel
Fig. 3 sensors scheme of installation on horizontal vessel
Fig. 4 sensors scheme of installation on spherical container
Specific implementation method
Referring to Fig. 1, magneto strictive sensor measuring staff is constituted by hard soft or hard three sections, and magnetic susceptibility part 6 is mounted in cavity in measuring staff It is interior, electronics storehouse 11 is mounted with first paragraph stiff rod 1, electronics storehouse 11 built with signal transmitting device 12, have on stiff rod 1 for Screw thread 2 is installed on container hole or flange;Second segment flexible-cable formula measuring staff 3, is made up of, flexible clot corrugated stainless steel tubing;3rd Section stiff rod 4 is measuring section, and measuring staff bottom head has the past container bottom connected by universal joint 9 to install fixed permanent strong magnetic body 10, The upper and lower termination of measuring section 4 is equipped with retainer ring 7,8.Such as Fig. 2, A-frame is connected in retainer ring, the direction of A-frame supporting leg 14 and Length is adjustable, and the bottom of supporting leg 14 head has the permanent strong magnetic body 15 connected by universal joint, solid on chamber wall 16 for supporting leg 14 It is fixed.During installation, ensure that liquid-level interface is measured in vessel top, bottom or sidewall locations and container according to the hole on container 16 or flange During with horizontal plane fix measuring staff 4 on magnetic float 5 freely up and down floated along measuring staff 4, meet the peace of range demand Holding position, selectes sensor flexible-cable 3 length of section, and sensor measuring staff from container hole or flange insertion container is first passed through on measuring staff 1 Screw thread 2, electronics storehouse is fixed on the hole of container 16 or flange, and retainer ring 7 is entered from sensor bottom headgear, is screwed The upper end of measuring section 4, measuring staff 4 is packed into by magnetic float 5, and lower retainer ring 8 is fixed on into the lower end of measuring section 4 again with same method, Then be will be equipped with pin 13 permanent strong magnetic body 10 universal joint 9 and the bottom of measuring section 4 head be connected, by termination forever Long kicker magnet 10 sits on the selected bottom of installation site container 16 lower end of sensor measuring section 4, then by measuring section 4 A-frame in lower retainer ring 7,8, measuring section 4 is stood and is fixed in container, by the length of supporting leg 14 for adjusting A-frame With fixed position on the permanent strong magnetic body 15 on the termination of tripod supporting leg 14 and the wall of container 16, consolidate the vertical level of measuring section 4 It is scheduled in container, so as to complete sensor be installed on container.
If container is stainless steel or non-ferrous material container, as long as fixing one block of iron in rack leg and chamber wall bearing (Steel)Plate just, is fixed by rack leg termination permanent strong magnetic body with chamber wall, and sensor measuring staff is installed in container and torn open Solution is all very convenient.

Claims (4)

1. omnipotent installation magnetostrictive liquid level sensor on a kind of container, including measuring staff, magnetic float and magnetic potential detection mechanism, magnetic potential Detection mechanism is made up of magnetic susceptibility part and signal transmitting device, and in cavity in measuring staff, signal transmitting device exists magnetic susceptibility part In electronics storehouse, it is characterised in that:The sensor measuring staff is constituted by interconnecting hard soft or hard three sections be integrated, and first paragraph is electronics Storehouse canned paragraph, is equipped with electronics storehouse on termination, have on stiff rod for the screw thread toward installation on shell manway or flange, and second segment is Linkage section, is flexible-cable formula corrugated stainless steel tubing, installs bending connection in container for sensor, and the 3rd section of stiff rod is sensor Measuring section, bottom head has by universal joint connection for toward permanent strong magnetic body fixed on container, magnetic float being cased with bar, surveys Equipped with for fixed tripod, tripod supporting leg direction and length are adjustable all in accordance with needing, supporting leg for amount section top and bottom Bottom head is equipped with by universal joint connection for support toward permanent strong magnetic body fixed on tank skin.
2. omnipotent installation magnetostrictive liquid level sensor, sensor flexible-cable measuring staff portion on a kind of container as claimed in claim 1 Point can all around bend up and down, it is ensured that sensor electronic storehouse can install in any hole, flange or opening and fix on the wall And put measuring staff measuring section selected effectively measurement installation fixing position in container.
3. omnipotent installation magnetostrictive liquid level sensor on a kind of container as claimed in claim 1, measuring section bar upper end and under There is retainer ring on end, tripod is connected with measuring staff upper and lower side with retainer ring, and it is adjustable that tripod supporting leg stretchs out direction;Supporting leg is sleeve Structure, length is adjustable as needed.
4. omnipotent installation magnetostrictive liquid level sensor on a kind of container as claimed in claim 1, can be according to the inside of container Construction, selects to meet the space that liquid-level interface measures needs in container as needed, will be passed by measuring section bottom head kicker magnet Sensor bottom head is fixed in container bottom, and the tripod connected by measuring section top and bottom retainer ring is by sensor measuring section Vertical fluid level is fixed in container.
CN201410383014.6A 2014-08-06 2014-08-06 Magnetostriction liquid level sensor universally installed on container Active CN104121967B (en)

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CN104121967B true CN104121967B (en) 2017-05-17

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108106697B (en) * 2016-11-24 2020-09-15 上海凡宜科技电子有限公司 Flexible floating ball type liquid level measuring device
CN106679767A (en) * 2017-01-13 2017-05-17 北京航天金泰星测技术有限公司 Magnetostrictive liquid level sensor and fixing device thereof
CN107860440A (en) * 2017-10-16 2018-03-30 罗铭炽 Fluid level transmitter
DE102018219366A1 (en) * 2018-11-13 2020-05-14 Vega Grieshaber Kg Sensor device and sensor device holder
CN110625338B (en) * 2019-09-25 2021-09-03 西安安森智能仪器股份有限公司 Preparation process of explosion-proof magnetostrictive liquid level meter

Citations (9)

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Publication number Priority date Publication date Assignee Title
US4158964A (en) * 1978-05-10 1979-06-26 The Foxboro Company Method and apparatus for determining liquid level
US4939457A (en) * 1989-05-03 1990-07-03 Mts Systems Corporation Flexible tube sonic waveguide for determining liquid level
US5640880A (en) * 1995-03-13 1997-06-24 Magnetrol International, Inc. Magnetostrictive sensor
CN201408045Y (en) * 2009-04-03 2010-02-17 青岛贵和科技有限公司 Tank bottom fixing structure of liquid level sensor
CN202421013U (en) * 2011-12-06 2012-09-05 西北师范大学 Magnetostrictive liquidometer based three-floating-rod density measuring floater
CN102865887A (en) * 2012-09-11 2013-01-09 中国人民解放军总装备部军械技术研究所 Photoelectric instrument all terrain erecting and adjusting device
CN202836687U (en) * 2012-07-12 2013-03-27 范序政 Bent measuring rod magnetostriction liquid level sensor
CN203148497U (en) * 2013-02-28 2013-08-21 郑州永邦电气有限公司 Magnetostrictive liquid level meter
CN204007797U (en) * 2014-08-06 2014-12-10 范序政 Omnipotent installation magnetostrictive liquid level sensor on container

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4158964A (en) * 1978-05-10 1979-06-26 The Foxboro Company Method and apparatus for determining liquid level
US4939457A (en) * 1989-05-03 1990-07-03 Mts Systems Corporation Flexible tube sonic waveguide for determining liquid level
US5640880A (en) * 1995-03-13 1997-06-24 Magnetrol International, Inc. Magnetostrictive sensor
CN201408045Y (en) * 2009-04-03 2010-02-17 青岛贵和科技有限公司 Tank bottom fixing structure of liquid level sensor
CN202421013U (en) * 2011-12-06 2012-09-05 西北师范大学 Magnetostrictive liquidometer based three-floating-rod density measuring floater
CN202836687U (en) * 2012-07-12 2013-03-27 范序政 Bent measuring rod magnetostriction liquid level sensor
CN102865887A (en) * 2012-09-11 2013-01-09 中国人民解放军总装备部军械技术研究所 Photoelectric instrument all terrain erecting and adjusting device
CN203148497U (en) * 2013-02-28 2013-08-21 郑州永邦电气有限公司 Magnetostrictive liquid level meter
CN204007797U (en) * 2014-08-06 2014-12-10 范序政 Omnipotent installation magnetostrictive liquid level sensor on container

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