CN104120251A - Hydrometallurgy reactor and hydrometallurgy method capable of improving target element leaching rate - Google Patents

Hydrometallurgy reactor and hydrometallurgy method capable of improving target element leaching rate Download PDF

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Publication number
CN104120251A
CN104120251A CN201410358039.0A CN201410358039A CN104120251A CN 104120251 A CN104120251 A CN 104120251A CN 201410358039 A CN201410358039 A CN 201410358039A CN 104120251 A CN104120251 A CN 104120251A
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reactor
hydrometallurgy
rate
reactor body
column plate
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CN104120251B (en
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李兰杰
杜浩
陈东辉
白瑞国
高明磊
于富红
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HBIS Co Ltd Chengde Branch
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Hebei Iron and Steel Group Co Ltd Chengde Branch
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention discloses a hydrometallurgy reactor and hydrometallurgy method capable of improving the target element leaching rate. The hydrometallurgy reactor comprises a reactor body and a stirring device, top air inlet pipes stretching into the lower end inside the reactor body are distributed on the top of the reactor body, bottom air inlets are distributed in the bottom of the reactor body, and side face air inlets are distributed in the side face of the rector body. In the hydrometallurgy experimental study and industrial production process, due to the facts that a reaction medium is large in viscosity and small in density, and the density of metallic mineral is large, a solid body sinks to the bottom quite easily, the gas phase, the liquid phase and the solid phase are in insufficient contact, and the metallic mineral conversion rate is reduced. Due to the adoption of the reactor design capable of enhancing the mixing and mass transfer effect of the gas phase, the liquid phase and the solid phase, the aims that the target element leaching rate is higher, and the leaching rate is improved by 10 percent to 50 percent compared with the leaching rate in the traditional technology can be achieved.

Description

Improve hydrometallurgy reactor and Wet-process metallurgy method that object element turns the rate of soaking
Technical field
The invention belongs to technical field of wet metallurgy, especially a kind of reactor and method that improves hydrometallurgy process object element and turn the rate of soaking.
Background technology
Hydrometallurgy is exactly metalliferous mineral raw material carries out chemical treatment or organic solvent extraction, separating impurity, extraction metal and compound thereof process at the aqueous solution of acidic medium or alkaline medium.Modern hydrometallurgy has almost contained all metal smeltings except iron and steel, and its whole smelting technologyes of some metals belong to hydrometallurgy, adopts wet processing but great majority are mineral decomposition, extraction and removal of impurities.
Hydrometallurgy comprises the following steps: 1. useful component in raw material to be proceeded to solution, i.e. leaching; 2. leach solution and separate with residue, simultaneously by the solvent for metallurgy and the metal ion washing and recycling that become entrained in residue; 3. leach purification and the enrichment of solution, often adopt ion-exchange and solvent extraction technology or other chemical precipitation methods; 4. extract metal or compound from scavenging solution.Wherein in hydrometallurgy, main control step is for turning the stage of soaking, and the height that turns the rate of soaking directly determines feasibility and the economy of technique, affects extremely great and stir with the effect of mixing on leaching yield.
Stir and have a wide range of applications with being blended in hydrometallurgy industry, its operation object can be divided into following four aspects substantially: 1. prepare uniform mixture: as mediation, emulsification, solid suspension, kneading and granule mix etc.2. promote mass transfer: as extraction, leaching, dissolving, crystallization, gas absorption etc.3. promote to conduct heat: heating or cooling in steel basin.4. the combination, particularly some rapid reactions between above-mentioned three kinds of objects has higher requirement to mixing, mass transfer, stirs the controlling factor that often becomes process with the quality of mixing.
Although stir with to be blended in hydrometallurgy process be a kind of very conventional unit operation, due to its steady complicacy that flowed, the research of theoretical side is also not enough, the design to whipping appts and operation are so far still with very large empirical.Cause in hydrometallurgy experimental study and commercial process, because reaction medium viscosity is large, metalliferous mineral density is large, causes that solid is as easy as rolling off a log to be sunk to the bottom, and gas-liquid-solid three-phase contact is insufficient, and metalliferous mineral transformation efficiency reduces.Mix mass transfer so strengthen gas-liquid-solid three-phase, solid particulate fully disperses, and is to realize the high prerequisite that turns the rate of soaking.
Stir with mixing device and be mainly made up of agitator, agitator is divided into axial flow agitator, radial flow agitator and mixed flow agitator by flow-pattern.Paddle agitator is mainly used in the circulation of fluid, can not be used for Gas-Liquid Dispersion operation; Propeller agitator is axial flow agitator, and it is simple in structure, easily manufactured, and internal circulating load is large, and power of agitator is little, is usually used in the stirring of low viscosity fluid; Turbine type agitator is suitable for that material viscosity scope is wide, and shearing force is larger, dispersing fluid effective, and straight leaf and curved leaf turbine agitator mainly produce radial flow, and hinged joint turbine agitator mainly produces axial flow; Anchor formula and grid agitator are simple in structure, easily manufactured, are applicable to the material that viscosity is large, treatment capacity is large, and the large surface coefficient of heat transfer that is easy to get can reduce the generation of " wall built-up ".
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of reactor that gas-liquid-solid three-phase is mixed the raising hydrometallurgy process object element of mass transfer effect and turn the rate of soaking that strengthens; The present invention also provides a kind of raising hydrometallurgy process object element that strengthens gas-liquid-solid three-phase mixing mass transfer effect to turn the method for the rate of soaking.
For solving the problems of the technologies described above, the technical solution used in the present invention is: it comprises reactor body and whipping appts, the top of described reactor body is distributed with the top inlet pipe that stretches into reactor body interior lower end, bottom at reactor body is distributed with bottom air inlet, is distributed with side inlet mouth in the side of reactor body.
Reactor body inner bottom part of the present invention distributes and is provided with bottom tray.The height of described bottom tray is 1/15~1/9 of reactor body inner chamber height.
Of the present inventionly on reactor body inner side-wall, distribute and be provided with radially column plate.On described radially column plate, have uniform through hole, radially the width of column plate is 1/15~1/10 of reactor internal diameter.
The horizontal column plate that cuts off reactor body that is provided with in reactor body of the present invention; The height of described horizontal column plate is lower than static liquid level height, and laterally on column plate, has uniform through hole.
The stirring rake of whipping appts of the present invention is bilayer structure, and bottom blade is axial-flow type; Top blade is radial-flow type or mixed-flow, and lower than dynamic liquid level height.
Top of the present invention inlet pipe, bottom air inlet, side ventage, bottom tray, radially the quantity of column plate is 1~6.Described horizontal column plate is preferably provided with two-layer, lays respectively at middle and upper part and middle and lower part in reactor body; Described side inlet mouth and radially column plate be all two-layer designs preferably, and they are at the middle and upper levels between two horizontal column plates, and lower floor is positioned at the bottom of horizontal column plate; The top blade of described whipping appts between two horizontal column plates, the bottom of the horizontal column plate of bottom blade.
The inventive method adopts above-mentioned hydrometallurgy reactor, in the whipping process of described hydrometallurgy, calculates according to 100kg metalliferous mineral, and the charge flow rate of described each top inlet pipe, bottom air inlet and side inlet mouth is 0.1~10m 3/ h; Mineral changes in weight used, air input is pressed corresponding proportion change.
The beneficial effect that adopts technique scheme to produce is: adopt this reactor and method can strengthen gas-liquid-solid three-phase and mix mass transfer, solid particulate fully disperses, realized maximum contact area and the reaction effect of reactant gases and metalliferous mineral, object element turns the rate of soaking and compares traditional extraction technique and can improve 10%~50%.
Brief description of the drawings
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the schematic top plan view of Fig. 1.
In figure: 1, whipping appts; 2, opening for feed; 3, reactor body; 4, radially column plate of upper strata; 5, upper sides inlet mouth; 6, radially column plate of lower floor; 7, lower floor side inlet mouth; 8, bottom air inlet; 9, bottom tray; 10, discharge port; 11, bottom blade; 12, lower floor's thief hole; 13, the horizontal column plate of lower floor; 14, upper strata thief hole; 15, top blade; 16, the horizontal column plate in upper strata; 17, top inlet pipe; 18, venting port; 19, temperature-measuring port.
Embodiment
Shown in Fig. 1, the hydrometallurgy reactor that this raising object element turns the rate of soaking includes reactor body 3 and whipping appts 1; Described whipping appts 1 is fixed on the top of reactor body 3, and is passed down through and stretches into reactor body 3 inside.Be provided with opening for feed 2 on the top of reactor body 3, bottom is provided with discharge port 10, for the turnover of feed liquid.For the abundant dispersion that promotes reactant gases, medium and metalliferous mineral with contact, be provided with top inlet pipe 17 at the top of reactor body 3, described top inlet pipe 17 can be provided with 1~6 and be evenly distributed on reactor body 3 top avris as required; Described top inlet pipe 17, through the top of reactor body 3, extend into the lower end of reactor body 3 inner chambers.Be distributed with 1~6 bottom air inlet 8 at the bottom even of reactor body 3; Like this, utilize top inlet pipe 17 and bottom air inlet 8, reactant gases can be distributed to uniformly to lower end and the bottom of medium and metalliferous mineral, the contact area that increases reactant gases and medium and metalliferous mineral plays the auxiliary object stirring simultaneously; The quantity of top inlet pipe 17 and bottom air inlet 8 can arrange as required.For promote liquid radially with axial flow, be evenly distributed with 1~6 side inlet mouth 5,7 in reactor body 3 sides; The quantity of side inlet mouth can arrange as required, preferably multiple, upper and lower two-layer design, i.e. and upper sides inlet mouth 5 and lower floor's side inlet mouth 7, to increase the homogeneity of side air inlet; Side inlet mouth 5,7 is further distributed to reactant gases the middle part of medium and metalliferous mineral uniformly, and air-flow can promote flowing of medium and metalliferous mineral simultaneously.Be provided with venting port 18 at the top of reactor body 3, for discharging the gas in reactor body 3.The setting of top inlet pipe 17, bottom air inlet 8 and side inlet mouth 5,7 and venting port 18, can increase the contact area of reactant gases and metalliferous mineral, by ventilating in reactor head, bottom and side, realize the good contact of gas-solid, promote flowing of solid-liquid simultaneously; And its quantity can arrange as required.Be provided with thief hole 12,14 at the sidepiece of reactor body 3, comprise upper strata thief hole 14 and lower floor's thief hole 12.Be provided with temperature-measuring port 19 at the top of reactor body 3, for measuring the temperature of reactor body inside.
Shown in Fig. 1, this reactor, for promoting solid suspension, is uniformly distributed at reactor body 3 intracavity bottoms 1~6 bottom tray 9 is set, and it is highly 1/15~1/9 of reactor body 3 inner chamber height; The quantity of bottom tray 9 can arrange as required.For eliminating the phenomenon of turning round and round of liquid in reactor, the liquid being stirred is seethed up and down, 1~6 block of radially column plate 4,6 is installed equably on reactor body 3 inwalls, its width is 1/15~1/10 of groove diameter; Radially the quantity of column plate can arrange as required, is preferably multiple, upper and lower two-layer design, i.e. radially column plate 4 and radially column plate 6 of lower floor of upper strata, more effectively to play the effect of flow-disturbing.For promoting the mixed flow of solid-liquid, the stirring rake of whipping appts 1 is made as bilayer, and bottom blade 11 is axial-flow type, and top blade 15 is radial-flow type or mixed-flow, and lower than dynamic liquid level height.For the abundant dispersion that promotes reactant gases, medium and metalliferous mineral with contact, in reactor body 3, be provided with the horizontal column plate 16,13 of two-layer partition reactor body, the horizontal column plate 16 in upper strata is positioned at the middle and upper part of reactor body, the horizontal column plate 13 of lower floor is positioned at the middle and lower part of reactor body, laterally on column plate 16,13, has uniform through hole; The mixing mass transfer direction that can improve like this gas-liquid-solid three-phase in reactor, realizes the abundant mixing of three-phase.
Shown in Fig. 1, when the horizontal column plate of this reactor 16,13, side inlet mouth 5,7, radially column plate 4,6 and blade 15,11 are two-layer setting, laterally the inner chamber of reactor body 3 is divided into three spaces of upper, middle and lower by column plate 16,13; Upper sides inlet mouth 5, upper strata be column plate 4, top blade 15 and upper strata thief hole 14 central space between the horizontal column plate 13 of the horizontal column plate 16 in upper strata and lower floor radially; Lower floor's side inlet mouth 7, lower floor radially column plate 6, lower floor's thief hole 12 and bottom blade 11 are positioned at the lower space that the horizontal column plate of lower floor 13 and reactor body bottom form.Because medium mainly stirs, reacts with metalliferous mineral in middle part and lower space, middle part and lower space arrange respectively side inlet mouth, radially column plate and blade like this, can more effective lifting stir and the effect of mixing, and improve leaching yield; Two spaces arrange respectively thief hole and can sample middle part and lower space respectively, to understand more accurately response situation.
Embodiment 1: taking chromite as research object, it is as described below that this raising object element turns the Wet-process metallurgy method step of the rate of soaking.
(1) KOH solution solution reaction Media density improves 0.2, by increasing K 2c0 3, KOH concentration etc. realizes;
(2) reactor head ventilation flow rate is 3m 3/ h; Position, lower middle, reactor side ventilation flow rate is 1m 3/ h;
(3) 2 bottom baffles are set at the bottom of reactor, and it is highly 1/15 of height for reactor; 4 baffle plates are set on reactor wall equably, and its width is 1/15 of groove diameter; Stirring rake is made as bilayer, and bottom blade is pusher, and top blade is three pages of swept-backs, and lower than dynamic liquid level height; 3 of the column plates that in reactor, installation is radially placed.
After testing, calculate, in the present embodiment, the rate of soaking that turns of chromium is 99.1%, improves 10% than existing hydrometallurgical processes.
Embodiment 2: taking vanadium slag as research object, it is as described below that this raising object element turns the Wet-process metallurgy method step of the rate of soaking.
(1) reactor bottom ventilation flow rate is 1m 3/ h;
(2) 2 bottom baffles are set at the bottom of reactor, and it is highly 1/12 of height for reactor; Stirring rake is made as bilayer, and bottom blade is pusher, and top blade is three pages of swept-backs, and lower than dynamic liquid level height; 3 of the column plates that in reactor, installation is radially placed.
After testing, calculate, in the present embodiment, the rate of soaking that turns of vanadium is 99.5%, improves 15% than existing hydrometallurgical processes.
Embodiment 3: taking red soil nickel ore as research object, it is as described below that this raising object element turns the Wet-process metallurgy method step of the rate of soaking.
(1) reactor mid-way ventilation flow rate is 2m 3/ h;
(2) 3 baffle plates are set equably on reactor wall, its width is 1/15 of groove diameter; Stirring rake is double-deck oar, and bottom blade is A-315 formula, and top blade is three pages of swept-backs.
After testing, calculate, in the present embodiment, the rate of soaking that turns of nickel is 98.5%, improves 10% than existing hydrometallurgical processes.
Embodiment 4: taking tailings in vanadium extraction as research object, it is as described below that this raising object element turns the Wet-process metallurgy method step of the rate of soaking.
(1) mid-way, reactor side airshed is 1m 3/ h, bottom airshed is 0.5m 3/ h;
(2) 3 bottom baffles are installed at the bottom of reactor, and it is highly 1/15 of height for reactor; Stirring rake is double-deck, and bottom blade is pusher, and top blade is flat straight oar formula, and lower than dynamic liquid level height; 3 of the column plates that in reactor, installation is radially placed.
After testing, calculate, in the present embodiment, the rate of soaking that turns of vanadium is 99.1%, improves 50% than existing hydrometallurgical processes.
Embodiment 5: taking ilmenite as research object, it is as described below that this raising object element turns the Wet-process metallurgy method step of the rate of soaking.
(1) reactor head position airshed is 1m 3/ h, bottom airshed is 0.5m 3/ h;
(2) 3 bottom baffles are evenly set at the bottom of reactor, and it is highly 1/9 of height for reactor; 4 baffle plates are set on reactor wall equably, and its width is 1/10 of groove diameter; Stirring rake is made as bilayer, and bottom blade is pusher, and top blade is three pages of swept-backs, and lower than dynamic liquid level height.
After testing, calculate, in the present embodiment, the rate of soaking that turns of titanium is 98.1%, improves 10% than existing hydrometallurgical processes.

Claims (10)

1. one kind is improved object element and turns the hydrometallurgy reactor of the rate of soaking, it comprises reactor body and whipping appts, it is characterized in that: the top of described reactor body is distributed with the top inlet pipe that extend into reactor body interior lower end, bottom at reactor body is distributed with bottom air inlet, is distributed with side inlet mouth in the side of reactor body.
2. raising object element according to claim 1 turns the hydrometallurgy reactor of the rate of soaking, and it is characterized in that: described reactor body inner bottom part distributes and is provided with bottom tray.
3. raising object element according to claim 2 turns the hydrometallurgy reactor of the rate of soaking, and it is characterized in that: the height of described bottom tray is 1/15~1/9 of reactor body inner chamber height.
4. raising object element according to claim 1 turns the hydrometallurgy reactor of the rate of soaking, and it is characterized in that: describedly on reactor body inner side-wall, distribute and be provided with radially column plate.
5. raising object element according to claim 4 turns the hydrometallurgy reactor of the rate of soaking, and it is characterized in that: on described radially column plate, have uniform through hole, radially the width of column plate is 1/15~1/10 of reactor internal diameter.
6. raising object element according to claim 1 turns the hydrometallurgy reactor of the rate of soaking, and it is characterized in that: the described horizontal column plate that cuts off reactor body that is provided with in reactor body; The height of described horizontal column plate is lower than static liquid level height, and laterally on column plate, has uniform through hole.
7. raising object element according to claim 1 turns the hydrometallurgy reactor of the rate of soaking, and it is characterized in that: the stirring rake of described whipping appts is bilayer structure, and bottom blade is axial-flow type; Top blade is radial-flow type or mixed-flow, and lower than dynamic liquid level height.
8. the hydrometallurgy reactor that turns the rate of soaking according to the raising object element described in claim 1-7 any one, is characterized in that: described top inlet pipe, bottom air inlet, side inlet mouth, bottom tray, radially the quantity of column plate is 1~6.
9. raising object element according to claim 8 turns the hydrometallurgy reactor of the rate of soaking, and it is characterized in that: described horizontal column plate is provided with two-layer, lays respectively at middle and upper part and middle and lower part in reactor body; Described side inlet mouth and radially column plate be two-layer design all, and they are at the middle and upper levels between two horizontal column plates, and lower floor is positioned at the bottom of horizontal column plate; The top blade of described whipping appts between two horizontal column plates, the bottom of the horizontal column plate of bottom blade.
10. one kind is improved object element and turns the Wet-process metallurgy method of the rate of soaking, it adopts the hydrometallurgy reactor described in claim 1-9 any one, it is characterized in that: in the whipping process of described hydrometallurgy, calculate according to 100kg metalliferous mineral, the charge flow rate of described each top inlet pipe, bottom air inlet and side inlet mouth is 0.1~10m 3/ h.
CN201410358039.0A 2014-07-25 2014-07-25 Improve object element and turn hydrometallurgy reactor and the Wet-process metallurgy method of leaching rate Expired - Fee Related CN104120251B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2402690Y (en) * 2000-01-22 2000-10-25 兰州有色冶金设计研究院 Arsenic-contg. gold ore biological oxidizing cell
CN101892383A (en) * 2010-06-30 2010-11-24 重庆大学 Reinforced leaching de-ironing device and de-ironing method of manganese ore slurry
CN202246788U (en) * 2011-08-05 2012-05-30 吴泉锦 Novel crystallizing and depositing device for rare earth material liquid
CN202643806U (en) * 2012-04-26 2013-01-02 嘉兴科菲冶金科技股份有限公司 Leaching tank
CN103361482A (en) * 2013-07-31 2013-10-23 攀钢集团工程技术有限公司 Vanadium extraction leaching device and vanadium extraction leaching method
CN203546123U (en) * 2013-11-28 2014-04-16 新疆新鑫矿业股份有限公司阜康冶炼厂 Agitating tank with high-pressure blast nozzles
CN203976889U (en) * 2014-07-25 2014-12-03 河北钢铁股份有限公司承德分公司 Improve the hydrometallurgy reactor that object element turns the rate of soaking

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2402690Y (en) * 2000-01-22 2000-10-25 兰州有色冶金设计研究院 Arsenic-contg. gold ore biological oxidizing cell
CN101892383A (en) * 2010-06-30 2010-11-24 重庆大学 Reinforced leaching de-ironing device and de-ironing method of manganese ore slurry
CN202246788U (en) * 2011-08-05 2012-05-30 吴泉锦 Novel crystallizing and depositing device for rare earth material liquid
CN202643806U (en) * 2012-04-26 2013-01-02 嘉兴科菲冶金科技股份有限公司 Leaching tank
CN103361482A (en) * 2013-07-31 2013-10-23 攀钢集团工程技术有限公司 Vanadium extraction leaching device and vanadium extraction leaching method
CN203546123U (en) * 2013-11-28 2014-04-16 新疆新鑫矿业股份有限公司阜康冶炼厂 Agitating tank with high-pressure blast nozzles
CN203976889U (en) * 2014-07-25 2014-12-03 河北钢铁股份有限公司承德分公司 Improve the hydrometallurgy reactor that object element turns the rate of soaking

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Address after: 067102 A block 520, Luanhe town finance square, Shuangluan District, Chengde, Hebei

Patentee after: CHENGDE BRANCH OF HBIS Group

Address before: 067102 Luanhe town finance square, Shuangluan District, Chengde, Hebei, Hebei iron and steel Limited by Share Ltd Chengde branch

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Granted publication date: 20160817