Summary of the invention
The technical barrier that cannot directly extract from glyphosate mother solution glyphosate technicals in order to solve prior art, the invention provides a kind of technique of extracting the former powder of glyphosate from glyphosate mother solution, can efficiently glyphosate in mother liquor be proposed with the form of former powder.
In order to realize foregoing invention object, its concrete technical scheme is as follows:
A kind of technique of extracting the former powder of glyphosate from glyphosate mother solution, it is characterized in that: in glyphosate by using glycine is synthetic, by the synthetic condensated liquid obtaining, add excessive hydrochloric acid hydrolysis, in hydrolytic process, glyphosate membrane concentration mother liquor is joined in hydrolyzed solution, continue hydrolysis, extract the former powder of glyphosate.
In producing glyphosate by using glycine technique, hydrolytic process can be by methyl alcohol, and the distillations such as moisture are gone out, and glyphosate composition can not be distilled away.Put forward powder scheme for this, because concentrated mother liquor add-on is less, through the pyrogenic distillation of hydrolytic process, the mother liquor amount obtaining is certain substantially, and glyphosate content also can only be in some specific scopes.In the time that in mother liquor, glyphosate content exceedes this scope, the glyphosate of the concentrated mother liquor adding will separate out with the production material of the form of former medicine and normal process simultaneously.
In glyphosate concentrated mother liquor of the present invention, by mass, containing glyphosate 5-20%, salinity 0.1-2%, pH=0.1-3.0.Save process energy consumption, control the salt content of glyphosate technicals, alleviate environmental protection pressure.
Describedly add excessive hydrochloric acid to refer to, the amount that adds hydrochloric acid be condensated liquid be hydrolyzed required hydrochloric acid content 1.05-3.0 doubly.Suitably add hydrochloric acid and be to add concentrated mother liquor in hydrolyzed solution, former hydrolyzed solution is diluted, now in hydrolyzed solution, concentration of hydrochloric acid reduces, and affects hydrolysis efficiency, finally will affect former powder yield.
In the time that hydrolysis temperature reaches 50-110 DEG C, add glyphosate mother solution.Be conducive to reduce energy consumption, increase safety coefficient.
The concentrated mother liquor amount adding is 0.1-3.0t/1t glyphosate output, and the glyphosate in mother liquor can at utmost extract with the production material hydrolysis of normal process.Mother liquor add-on is excessive, reticulated structure and part that the energy providing in temperature range for hydrolysis can only partially open glyphosate in parcel mother liquor disconnect symbiosis macromolecular substance, glyphosate in mother liquor can only be separated out by partial crystallization, and mother liquor glyphosate extraction yield decreases.
Glyphosate membrane concentration technique of the present invention is: the glyphosate original nut liquid after separation triethylamine is through pre-treatment, remove solid insoluble impurity in original nut liquid, mother liquid obtained through the processing of first-stage reverse osmosis film, one-level membrane concentration mother liquor enters the processing of two-pass reverse osmosis film after acidifying, the secondary membrane concentration mother liquor obtaining enters the desalination of three-stage electrodialysis exchange membrane after acidifying, film is processed to the one-level, secondary, the three grades of light liquid that produce to be merged, through level Four reverse osmosis membrane, it is concentrated that gained level Four membrane concentration liquid returns to the circulation of one-level film; The light liquid that level Four film produces does biochemical treatment, reclaims three grades of membrane concentration mother liquors and obtains glyphosate concentrated mother liquor.
Preferably, in three grades of described EDBM processes, by adding NaCl or NH in the light liquid of water management
4the concentration of Cl is 1-9%.Measure NaCl or the NH of three grades of membrane concentration liquid by timing
4the content of Cl, controls NaCl or NH
4the concentration of Cl, in the scope of 1-9%, can obtain the concentrated mother liquor finished product of least loss amount.
Preferably, the concentrated ratio of described first-stage reverse osmosis film is 1-5 times, and the concentrated ratio of two-pass reverse osmosis film is 1-5 times, can farthest retain the recovery of glyphosate in mother liquor.Described concentrated ratio is mother liquor after concentrated and the concentration ratio before charging.
Preferably, the pH after described one-level membrane concentration mother liquor acidifying is 2.0-5.0, is beneficial to follow-up secondary membrane reverse osmosis and concentrates and three grades of films exchange desalting treatment.
Preferably, the pH after described secondary membrane concentration mother liquor acidifying is 0.1-3.0, is beneficial to three grades of follow-up film exchange desalting treatment.
Preferably, the glyphosate content of described one-level membrane concentration mother liquor is 2-6%, and the glyphosate content of secondary membrane concentration mother liquor is 4-8%, and the glyphosate content of three grades of membrane concentration mother liquors is 5-20%.The concentration control of films at different levels is the losses in order to reduce effective constituent in mother liquor, makes mother liquor obtain farthest effectively utilizing.
Beneficial effect of the present invention is:
1, the scheme of the former powder of glyphosate mother solution extraction glyphosate in the present invention, adopt the extraction process combining with the hydrolysis process of conventional glyphosate production, glyphosate mother solution after concentration is joined in hydrolyzed solution, there is hydrolysis reaction with together with the production material of normal process, can extract more than 95% glyphosate in concentrated mother liquor.
2, whole process program of the present invention has been made important breakthrough in the glyphosate recovery problem of glyphosate mother solution, can not only fundamentally solve environmental issue in glyphosate by using glycine production, also improve the yield of glyphosate dry powder, indirectly expanded the production capacity of enterprise.In package, the mother liquor that glyphosate production produces can digest by carrying powder, and enterprise more can increase benefit in alleviating environmental protection pressure.
3, the present invention strictly controls the index of glyphosate concentrated mother liquor, and containing glyphosate 5-20%, salinity 0.1-2%, pH=0.1-3.0, can save process energy consumption, can control again the salt content of glyphosate technicals, alleviates environmental protection pressure.
4, technique of the present invention, in the time that hydrolysis temperature reaches 50-110 DEG C, adds glyphosate mother solution.If concentrated mother liquor adds too early, the hydrolyzation material generation side reaction of composition and normal process in meeting generation concentrated mother liquor, cause the reduction of glyphosate powder yield, and temperature is too low, open the reticulated structure of glyphosate in parcel mother liquor and disconnect the required energy shortage of symbiosis macromolecular substance, glyphosate in mother liquor cannot crystallization, can not reach mother liquor and put forward powder object; On the other hand, hydrolytic process is a persistently overheating process, while starting to be hydrolyzed, hydrolyzation material has occupied more than 70% volume of hydrolysis kettle, hydrolysis kettle liquid level can go up and reduce with temperature, concentrated mother liquor adds too early, and the potential safety hazard of run at high level can occur, so will inevitably cause larger impact to producing; Hydrolytic process is also the process of a distillation simultaneously, and concentrated mother liquor adds too early, and concentrated mother liquor can heat up with the condensated liquid of normal process, and energy consumption can increase too much.Therefore, strictly control the time point that concentrated mother liquor adds, be not only conducive to reduce energy consumption, also help increase safety coefficient.
5, the concentrated mother liquor amount that technique of the present invention adds is 0.1-3.0t/1t glyphosate output, and 1t glyphosate output adds the concentrated mother liquor of 0.1-3.0t.Because mother liquor add-on is excessive, reticulated structure and part that the energy providing in temperature range for hydrolysis can only partially open glyphosate in parcel mother liquor disconnect symbiosis macromolecular substance, glyphosate in mother liquor can only be separated out by partial crystallization, and mother liquor glyphosate is put forward a point rate and decreased.Therefore,, within the scope of this, the glyphosate in concentrated mother liquor can at utmost extract with the production material hydrolysis of normal process.
6, the membrane treatment process of glyphosate mother solution of the present invention adopts reverse osmosis membrane and electrodialysis exchange membrane to concentrate the glyphosate concentrated mother liquor that obtains glyphosate content 5-20%, can retain the sweet phosphine of increasing more than more than 95% glyphosate and 95% in original nut liquid, salinity is removed more than 99%, and other removal of impurity is more than 95%.This scheme equipment routine, simple to operate, in the concentrated mother liquor obtaining, the loss of glyphosate is little.
Embodiment
Below in conjunction with embodiment, essentiality content of the present invention is described in further detail.
Embodiment 1
A kind of technique of extracting the former powder of glyphosate from glyphosate mother solution, in glyphosate by using glycine is synthetic, by the synthetic condensated liquid obtaining, add excessive hydrochloric acid hydrolysis, in hydrolytic process, glyphosate concentrated mother liquor after membrane concentration is joined in hydrolyzed solution, continue hydrolysis, extract the former powder of glyphosate.
Embodiment 2
A kind of technique of extracting the former powder of glyphosate from glyphosate mother solution, in glyphosate by using glycine is synthetic, by the synthetic condensated liquid obtaining, add excessive hydrochloric acid hydrolysis, in hydrolytic process, glyphosate concentrated mother liquor after membrane concentration is joined in hydrolyzed solution, continue hydrolysis, extract the former powder of glyphosate.
In described glyphosate concentrated mother liquor, by mass, containing glyphosate 5%, salinity 0.1%, pH=3.
Embodiment 3
A kind of technique of extracting the former powder of glyphosate from glyphosate mother solution, in glyphosate by using glycine is synthetic, by the synthetic condensated liquid obtaining, add excessive hydrochloric acid hydrolysis, in hydrolytic process, glyphosate concentrated mother liquor after membrane concentration is joined in hydrolyzed solution, continue hydrolysis, extract the former powder of glyphosate.
In described glyphosate concentrated mother liquor, by mass, containing glyphosate 20%, salinity 2%, pH=0.1.
Describedly add excessive hydrochloric acid to refer to, the amount that adds hydrochloric acid is 3 times that condensated liquid is hydrolyzed required hydrochloric acid content.
Embodiment 4
A kind of technique of extracting the former powder of glyphosate from glyphosate mother solution, in glyphosate by using glycine is synthetic, by the synthetic condensated liquid obtaining, add excessive hydrochloric acid hydrolysis, in hydrolytic process, glyphosate concentrated mother liquor after membrane concentration is joined in hydrolyzed solution, continue hydrolysis, extract the former powder of glyphosate.
In described glyphosate concentrated mother liquor, by mass, containing glyphosate 10%, salinity 1%, pH=1.
Describedly add excessive hydrochloric acid to refer to, the amount that adds hydrochloric acid is 1.05 times that condensated liquid is hydrolyzed required hydrochloric acid content.
In the time that hydrolysis temperature reaches 50 DEG C, add glyphosate concentrated mother liquor.
Embodiment 5
A kind of technique of extracting the former powder of glyphosate from glyphosate mother solution, in glyphosate by using glycine is synthetic, by the synthetic condensated liquid obtaining, add excessive hydrochloric acid hydrolysis, in hydrolytic process, glyphosate concentrated mother liquor after membrane concentration is joined in hydrolyzed solution, continue hydrolysis, extract the former powder of glyphosate.
In described glyphosate concentrated mother liquor, by mass, containing glyphosate 8%, salinity 1.5%, pH=3.
Describedly add excessive hydrochloric acid to refer to, the amount that adds hydrochloric acid is 2 times that condensated liquid is hydrolyzed required hydrochloric acid content.
In the time that hydrolysis temperature reaches 110 DEG C, add glyphosate concentrated mother liquor.
The amount of the described glyphosate concentrated mother liquor adding is 2t/1t glyphosate output.
Embodiment 6
A kind of technique of extracting the former powder of glyphosate from glyphosate mother solution, in glyphosate by using glycine is synthetic, by the synthetic condensated liquid obtaining, add excessive hydrochloric acid hydrolysis, in hydrolytic process, glyphosate concentrated mother liquor after membrane concentration is joined in hydrolyzed solution, continue hydrolysis, extract the former powder of glyphosate.
In described glyphosate concentrated mother liquor, by mass, containing glyphosate 15%, salinity 0.8%, pH=1.2.
Describedly add excessive hydrochloric acid to refer to, the amount that adds hydrochloric acid is 1.1 times that condensated liquid is hydrolyzed required hydrochloric acid content.
In the time that hydrolysis temperature reaches 90 DEG C, add glyphosate concentrated mother liquor.
The amount of the described glyphosate concentrated mother liquor adding is 0.1t/1t glyphosate output.
Embodiment 7
A kind of technique of extracting the former powder of glyphosate from glyphosate mother solution, in glyphosate by using glycine is synthetic, by the synthetic condensated liquid obtaining, add excessive hydrochloric acid hydrolysis, in hydrolytic process, glyphosate concentrated mother liquor after membrane concentration is joined in hydrolyzed solution, continue hydrolysis, extract the former powder of glyphosate.
In described glyphosate concentrated mother liquor, by mass, containing glyphosate 12%, salinity 0.8%, pH=2.2.
Describedly add excessive hydrochloric acid to refer to, the amount that adds hydrochloric acid is 2.8 times that condensated liquid is hydrolyzed required hydrochloric acid content.
In the time that hydrolysis temperature reaches 80 DEG C, add glyphosate concentrated mother liquor.
The amount of the described glyphosate concentrated mother liquor adding is 3t/1t glyphosate output.
Embodiment 8
A kind of technique of extracting the former powder of glyphosate from glyphosate mother solution, in glyphosate by using glycine is synthetic, by the synthetic condensated liquid obtaining, add excessive hydrochloric acid hydrolysis, in hydrolytic process, glyphosate concentrated mother liquor after membrane concentration is joined in hydrolyzed solution, continue hydrolysis, extract the former powder of glyphosate.
In described glyphosate concentrated mother liquor, by mass, containing glyphosate 16%, NaCl 1.2%, pH=0.5.
Describedly add excessive hydrochloric acid to refer to, the amount that adds hydrochloric acid is 1.5 times that condensated liquid is hydrolyzed required hydrochloric acid content.
In the time that hydrolysis temperature reaches 60 DEG C, add glyphosate concentrated mother liquor.
The amount of the described glyphosate concentrated mother liquor adding is 1.2 t/1t glyphosate output.
Embodiment 9
Glyphosate membrane concentration technique of the present invention is: the glyphosate original nut liquid after separation triethylamine is through pre-treatment, remove solid insoluble impurity in original nut liquid, mother liquid obtained through the processing of first-stage reverse osmosis film, one-level membrane concentration mother liquor enters the processing of two-pass reverse osmosis film after acidifying, the secondary membrane concentration mother liquor obtaining enters the desalination of three-stage electrodialysis exchange membrane after acidifying, film is processed to the one-level, secondary, the three grades of light liquid that produce to be merged, through level Four reverse osmosis membrane, it is concentrated that gained level Four membrane concentration liquid returns to the circulation of one-level film; The light liquid that level Four film produces does biochemical treatment, reclaims three grades of membrane concentration mother liquors and obtains glyphosate concentrated mother liquor.
Described glyphosate original nut liquid separates the glyphosate mother solution after triethylamine.
Embodiment 10
Glyphosate membrane concentration technique of the present invention is: the glyphosate original nut liquid after separation triethylamine is through pre-treatment, remove solid insoluble impurity in original nut liquid, mother liquid obtained through the processing of first-stage reverse osmosis film, one-level membrane concentration mother liquor enters the processing of two-pass reverse osmosis film after acidifying, the secondary membrane concentration mother liquor obtaining enters the desalination of three-stage electrodialysis exchange membrane after acidifying, film is processed to the one-level, secondary, the three grades of light liquid that produce to be merged, through level Four reverse osmosis membrane, it is concentrated that gained level Four membrane concentration liquid returns to the circulation of one-level film; The light liquid that level Four film produces does biochemical treatment, reclaims three grades of membrane concentration mother liquors and obtains glyphosate concentrated mother liquor.
In three grades of described EDBM processes, be 1% by adding the concentration of NaCl in the light liquid of water management.
Embodiment 11
Glyphosate membrane concentration technique of the present invention is: the glyphosate original nut liquid after separation triethylamine is through pre-treatment, remove solid insoluble impurity in original nut liquid, mother liquid obtained through the processing of first-stage reverse osmosis film, one-level membrane concentration mother liquor enters the processing of two-pass reverse osmosis film after acidifying, the secondary membrane concentration mother liquor obtaining enters the desalination of three-stage electrodialysis exchange membrane after acidifying, film is processed to the one-level, secondary, the three grades of light liquid that produce to be merged, through level Four reverse osmosis membrane, it is concentrated that gained level Four membrane concentration liquid returns to the circulation of one-level film; The light liquid that level Four film produces does biochemical treatment, reclaims three grades of membrane concentration mother liquors and obtains glyphosate concentrated mother liquor.
In three grades of described EDBM processes, be 9% by adding the concentration of NaCl in the light liquid of water management.
The concentrated ratio of described first-stage reverse osmosis film is 1 times, and the concentrated ratio of two-pass reverse osmosis film is 1 times.
Embodiment 12
Glyphosate membrane concentration technique of the present invention is: the glyphosate original nut liquid after separation triethylamine is through pre-treatment, remove solid insoluble impurity in original nut liquid, mother liquid obtained through the processing of first-stage reverse osmosis film, one-level membrane concentration mother liquor enters the processing of two-pass reverse osmosis film after acidifying, the secondary membrane concentration mother liquor obtaining enters the desalination of three-stage electrodialysis exchange membrane after acidifying, film is processed to the one-level, secondary, the three grades of light liquid that produce to be merged, through level Four reverse osmosis membrane, it is concentrated that gained level Four membrane concentration liquid returns to the circulation of one-level film; The light liquid that level Four film produces does biochemical treatment, reclaims three grades of membrane concentration mother liquors and obtains glyphosate concentrated mother liquor.
In three grades of described EDBM processes, be 5% by adding the concentration of NaCl in the light liquid of water management.
The concentrated ratio of described first-stage reverse osmosis film is 5 times, and the concentrated ratio of two-pass reverse osmosis film is 5 times.
PH after described one-level membrane concentration mother liquor acidifying is 2.0, and the pH after the acidifying of secondary membrane concentration mother liquor is 0.1.
Embodiment 13
Glyphosate membrane concentration technique of the present invention is: the glyphosate original nut liquid after separation triethylamine is through pre-treatment, remove solid insoluble impurity in original nut liquid, mother liquid obtained through the processing of first-stage reverse osmosis film, one-level membrane concentration mother liquor enters the processing of two-pass reverse osmosis film after acidifying, the secondary membrane concentration mother liquor obtaining enters the desalination of three-stage electrodialysis exchange membrane after acidifying, film is processed to the one-level, secondary, the three grades of light liquid that produce to be merged, through level Four reverse osmosis membrane, it is concentrated that gained level Four membrane concentration liquid returns to the circulation of one-level film; The light liquid that level Four film produces does biochemical treatment, reclaims three grades of membrane concentration mother liquors and obtains glyphosate concentrated mother liquor.
In three grades of described EDBM processes, by adding NH in the light liquid of water management
4the concentration of Cl is 2%.
The concentrated ratio of described first-stage reverse osmosis film is 2 times, and the concentrated ratio of two-pass reverse osmosis film is 2 times.
PH after described one-level membrane concentration mother liquor acidifying is 5.0, and the pH after the acidifying of secondary membrane concentration mother liquor is 2.0.
The glyphosate content of described one-level membrane concentration mother liquor is 2%, and the glyphosate content of secondary membrane concentration mother liquor is that the glyphosate content of 4%, three grade of membrane concentration mother liquor is 5%.
Embodiment 14
Glyphosate membrane concentration technique of the present invention is: the glyphosate original nut liquid after separation triethylamine is through pre-treatment, remove solid insoluble impurity in original nut liquid, mother liquid obtained through the processing of first-stage reverse osmosis film, one-level membrane concentration mother liquor enters the processing of two-pass reverse osmosis film after acidifying, the secondary membrane concentration mother liquor obtaining enters the desalination of three-stage electrodialysis exchange membrane after acidifying, film is processed to the one-level, secondary, the three grades of light liquid that produce to be merged, through level Four reverse osmosis membrane, it is concentrated that gained level Four membrane concentration liquid returns to the circulation of one-level film; The light liquid that level Four film produces does biochemical treatment, reclaims three grades of membrane concentration mother liquors and obtains glyphosate concentrated mother liquor.
In three grades of described EDBM processes, by adding NH in the light liquid of water management
4the concentration of Cl is 6%.
The concentrated ratio of described first-stage reverse osmosis film is 3 times, and the concentrated ratio of two-pass reverse osmosis film is 3 times.
PH after described one-level membrane concentration mother liquor acidifying is 3, and the pH after the acidifying of secondary membrane concentration mother liquor is 1.
The glyphosate content of described one-level membrane concentration mother liquor is 6%, and the glyphosate content of secondary membrane concentration mother liquor is that the glyphosate content of 8%, three grade of membrane concentration mother liquor is 20%.
Embodiment 15
Glyphosate membrane concentration technique of the present invention is: the glyphosate original nut liquid after separation triethylamine is through pre-treatment, remove solid insoluble impurity in original nut liquid, mother liquid obtained through the processing of first-stage reverse osmosis film, one-level membrane concentration mother liquor enters the processing of two-pass reverse osmosis film after acidifying, the secondary membrane concentration mother liquor obtaining enters the desalination of three-stage electrodialysis exchange membrane after acidifying, film is processed to the one-level, secondary, the three grades of light liquid that produce to be merged, through level Four reverse osmosis membrane, it is concentrated that gained level Four membrane concentration liquid returns to the circulation of one-level film; The light liquid that level Four film produces does biochemical treatment, reclaims three grades of membrane concentration mother liquors and obtains glyphosate concentrated mother liquor.
In three grades of described EDBM processes, be 3% by adding the concentration of NaCl in the light liquid of water management.
The concentrated ratio of described first-stage reverse osmosis film is 2 times, and the concentrated ratio of two-pass reverse osmosis film is 2 times.
PH after described one-level membrane concentration mother liquor acidifying is 2.5, and the pH after the acidifying of secondary membrane concentration mother liquor is 1.5.
The glyphosate content of described one-level membrane concentration mother liquor is 3%, and the glyphosate content of secondary membrane concentration mother liquor is that the glyphosate content of 6%, three grade of membrane concentration mother liquor is 10%.
Embodiment 16
Extract glyphosate mother solution after triethylamines through three-stage filtration pre-treatment by 10 tons, remove solid insoluble impurity in original nut liquid, mother liquid obtained through the processing of first-stage reverse osmosis film, add again hydrochloric acid and adjust pH=2.73, enter the processing of two-pass reverse osmosis film, the secondary membrane concentration mother liquor obtaining, adds hydrochloric acid fine setting pH=1.77, enter the desalination of three-stage electrodialysis exchange membrane, obtain product glyphosate concentrated mother liquor.The total interception rate of glyphosate is 96.3%, glyphosate content 5.26% in final glyphosate concentrated mother liquor, salts contg 0.92%.
Embodiment 17
According to glycine method synthesizing glyphosate, two parts of raw materials that take equal in quality synthesize after condensated liquid under identical conditions, and portion completes follow-up hydrolysis by normal process, and crystallization is filtered, dry, obtains glyphosate technicals.Another part adds 340g hydrochloric acid hydrolysis, continues by normal process to complete hydrolysis after adding concentrated mother liquor 200g of the present invention while being warming up to 80 DEG C, and crystallization, filters, the dry glyphosate technicals that obtains.
Normal process obtains glyphosate technicals 109.5g, and content is 95.6%, obtains glyphosate technicals 120.3g after adding mother liquor, and content is 95.2%, and it is 97.6% that gelled acid mother liquor is put forward powder rate.