Summary of the invention
The object of the present invention is to provide a kind of method reclaiming tungstic oxide in discarded SCR catalyst completely, do not need roasting process, the tungstic oxide of low levels can be enable to be converted into yellow wolframic acid completely, reclaim tungstic oxide more than 99%.
Technical scheme of the present invention is:
Reclaim a method for tungstic oxide in discarded SCR catalyst completely, by the water soaking removal of impurities of the waste catalyst after pulverizing with 3 ~ 4 times of volumes; Powder after removal of impurities adds the alkaline solution that excessive concentration is 60 ~ 80wt%, keeps 140 ~ 150 DEG C to soak 3 ~ 5 hours, and filters; Filtrate concentration and recovery alkali; Separate out concentrated liquid acid adding modulation pH value to 7 ~ 8 after alkali, silica removal, the silicic acid that filtering generates; Filtrate pH value is transferred to more than 10, boils and carry out wolframate radical unification; Filtrate is cooled to 60 ~ 80 DEG C, is added drop-wise in the nitric acid of isopyknic 8 ~ 12mol/L, cold filtration, obtains highly purified yellow wolframic acid.
The described method reclaiming tungstic oxide in discarded SCR catalyst completely, the concrete steps reclaiming tungstic oxide in discarded SCR catalyst are completely as follows:
1) pulverize: discarded SCR catalyst is crushed to more than 150 orders, for subsequent use;
2) water soaking powder impurity elimination: by the water soaking of the discarded SCR catalyst after pulverizing with 3 ~ 4 times of volumes, remove the arsenic of absorption, mercury, an alkali metal salt and organic substance, the waste water filtered out, after charcoal absorption arsenic, mercury and organic substance, recycles;
3) leach: the wet powder after impurity elimination add 4 ~ 6 times of volumes, concentration is the alkaline solution of 60 ~ 80wt%, be heated to 140 ~ 150 DEG C, soak 3 ~ 5 hours, make V
2o
5, WO
3, MoO
3, TiO
2sodium, generates NaVO
3, Na
2wO
4, Na
2moO
4solution and Na
2tiO
3filter cake precipitates, and adopts and filter Na
2tiO
3filter cake precipitates;
4) reclaim alkali: by step 3) filter after liquid heat be concentrated into 1/5 ~ 1/15 of original volume, separate out solid alkali, solid alkali reuse after filtering, filtrate enters next operation;
5) silica removal: by step 4) filter after filtrate adjusted to ph under the condition of boiling be 7 ~ 8, seethe with excitement 10 ~ 30 minutes, filtration, filter cake is silicic acid;
6) wolframate radical is unified: by step 5) filter after filtrate adjusted to ph under the condition of boiling be more than 10, boil 0.5 ~ 5 hour, reach unified wolframate radical WO
4 2-;
7) precipitate yellow wolframic acid: by step 6) filtrate at 60 ~ 80 DEG C, be added drop-wise in isopyknic 8 ~ 12mol/L nitric acid, cold filtration, obtain yellow wolframic acid WO
32H
2o.
The described method reclaiming tungstic oxide in discarded SCR catalyst completely, step 1) in, it is 150 order ~ 400 orders that discarded SCR catalyst is crushed to granularity.
The described method reclaiming tungstic oxide in discarded SCR catalyst completely, step 3) in, there is following chemical reaction in leaching process:
V
2O
5+2NaOH→2NaVO
3+H
2O;
WO
3+2NaOH→Na
2WO
4+H
2O;
MoO
3+2NaOH→Na
2MoO
4+H
2O;
TiO
2+2NaOH→Na
2TiO
3+H
2O。
The described method reclaiming tungstic oxide in discarded SCR catalyst completely, step 3) in, when containing tetravalence vanadium V in discarded SCR catalyst
2o
4or VOSO
4time, adding concentration is that the Potcrate aqueous solution of 1 ~ 2wt% is oxidized to pentavalent vanadium, and its reaction formula is as follows:
3V
2O
4+6NaOH+KClO
3→6NaVO
3+KCl+3H
2O;
The described method reclaiming tungstic oxide in discarded SCR catalyst completely, by step 3) in filter after the washing of filter cake 3 ~ 5 times of volumes, then filter cake is after filtering sodium titanate product; After washing filter cake, the filtrate that produces is by step 4) in the solid alkali of separating out add supplementary solid alkali, be mixed with the alkaline solution that concentration is 60 ~ 80wt%, the step 3 as removal process next time) in alkali leaching liquor.
The described method reclaiming tungstic oxide in discarded SCR catalyst completely, step 5) in, the purity >=98wt% of silicic acid.
The described method reclaiming tungstic oxide in discarded SCR catalyst completely, step 6) in, the reaction formula precipitating yellow wolframic acid is as follows:
Na
2WO
4·2H
2O+2HNO
3→WO
3·2H
2O+2NaNO
3+H
2O。
The described method reclaiming tungstic oxide in discarded SCR catalyst completely, in discarded SCR catalyst, the content of tungstic oxide is 2 ~ 10wt%, the complete sodium of tungstic oxide, the tungstic oxide of low levels can be converted into yellow wolframic acid completely, and obtaining yellow wolframic acid purity is more than 99wt%.
The described method reclaiming tungstic oxide in discarded SCR catalyst completely, alkaline solution is the NaOH aqueous solution, and solid alkali is solid NaOH.
Advantage of the present invention and beneficial effect are:
1, the present invention does not need roasting process in an alkali leaching, and only the concentrated alkali solution of need about 145 DEG C, about 70wt% soaks 4 hours, just can make the complete sodium of tungstic oxide, and the tungsten in waste catalyst and vanadium can be made to generate Na
2wO
4and Na
2vO
3, greatly reduce the energy consumption of a cost and the operation of founding the factory.
2, the present invention can enable the tungstic oxide of low levels be converted into wolframic acid completely, and can silica removal completely.
3, the present invention can reclaim more than tungstic oxide 99wt%, does not need roasting, and waste water can directly discharge.
Embodiment
In a specific embodiment, the present invention reclaims the method for tungstic oxide in discarded SCR catalyst completely, by the water soaking removal of impurities of the waste catalyst (its granularity is 150 order ~ 400 orders) after pulverizing with 3 ~ 4 times of volumes, after removal of impurities, powder adds the alkaline solution that excessive concentration is 60 ~ 80wt%, 140 ~ 150 DEG C are kept to soak 3 ~ 5 hours, and filter (after adding excess base solution, generation NaVO
3, Na
2wO
4, Na
2moO
4solution and Na
2tiO
3precipitation, and adopted and filter Na
2tiO
3precipitation); Filtrate concentration and recovery alkali, remaining liq acid adding modulation pH value to 7 ~ 8, silica removal, the silicic acid that filtering generates; Filtrate pH value is transferred to more than 10, boils and carry out wolframate radical unification; Filtrate is cooled to 60 ~ 80 DEG C, is added drop-wise in the nitric acid of isopyknic 8 ~ 12mol/L, cold filtration, obtains highly purified yellow wolframic acid (its purity is more than 99wt%).
Below by embodiment, the present invention is described in more detail.
Embodiment 1
In the discarded SCR catalyst of the present embodiment, V
2o
5account for 1.34wt%, WO
3account for 3.02wt%, MoO
3account for 0.002wt%, TiO
2account for 85wt%, SiO
2account for 7.5wt%.The concrete steps reclaiming tungstic oxide in discarded SCR catalyst are completely as follows:
1) pulverize: discarded SCR catalyst is crushed to 150 orders, for subsequent use.
2) water soaking powder impurity elimination: by the water soaking of the discarded SCR catalyst after pulverizing with 3.5 times of volumes, remove the arsenic of absorption, mercury, an alkali metal salt and organic substance, the waste water filtered out, after charcoal absorption arsenic, mercury and organic substance, can recycle.
3) leach: the wet powder after impurity elimination add 5 times of volumes, concentration is the NaOH aqueous solution of 70wt%, be heated to 145 DEG C, soak 4 hours, most of vanadium, tungsten, molybdenum and titanium can leach, and make V
2o
5, WO
3, MoO
3, TiO
2sodium.Mainly there is following chemical reaction in leaching process:
V
2O
5+2NaOH→2NaVO
3+H
2O
WO
3+2NaOH→Na
2WO
4+H
2O
MoO
3+2NaOH→Na
2MoO
4+H
2O
TiO
2+2NaOH→Na
2TiO
3+H
2O
If containing tetravalence vanadium (V in raw material (discarded SCR catalyst)
2o
4, VOSO
4), need add concentration is that the Potcrate aqueous solution of 1 ~ 2wt% is oxidized to pentavalent vanadium, and its reaction formula is as follows:
3V
2O
4+6NaOH+KClO
3→6NaVO
3+KCl+3H
2O
4) reclaim alkali: by step 3) filter after liquid heat be concentrated into 1/10 of original volume, separate out solid alkali (NaOH), solid alkali reuse after filtering, filtrate enters next operation.
By step 3) in filter after the filter cake washing of 4 times of volumes, by the NaVO that sodium titanate and described filter cake are adhered to
3, Na
2wO
4, Na
2moO
4separate completely, then filter cake is after filtering sodium titanate product.After washing filter cake, the filtrate that produces is by step 4) in the solid alkali (NaOH) of separating out add supplementary solid alkali (NaOH), be mixed with the NaOH aqueous solution that concentration is 70wt%, the step 3 as removal process next time) in alkali leaching liquor.
5) silica removal: by step 4) filter after filtrate adjusted to ph under the condition of boiling be 7.5, seethe with excitement 20 minutes, filtration, filter cake is high purity (>=98wt%) silicic acid.
6) wolframate radical is unified: by step 5) filter after filtrate adjusted to ph under the condition of boiling be more than 10, boil 1 hour, reach wolframate radical unified.
In the present invention, the reason of carrying out wolframate radical unified is as follows: under weakly alkaline and silicon-dioxide are the condition of catalyzer, wolframate radical (WO
4 2-) easily generate poly wolframate radical (W
7o
24 6-), such wolframate radical can not be settled out yellow wolframic acid at sour environment.Therefore, pH value is adjusted to more than 10, and boils 1 hour, making wolframate radical unified is the activated wolframate radical (WO of tool
4 2-) ion.
7) precipitate yellow wolframic acid: by step 6) filtrate at 70 DEG C, be added drop-wise in the nitric acid of isopyknic 10mol/L, cold filtration, obtain yellow wolframic acid (WO
32H
2o), its reaction formula is as follows:
Na
2WO
4·2H
2O+2HNO
3→WO
3·2H
2O+2NaNO
3+H
2O
In the present embodiment, in an alkali leaching, do not need roasting process, just can make the complete sodium of tungstic oxide, the tungstic oxide of low levels can be converted into yellow wolframic acid completely, and reclaim more than tungstic oxide 99wt%, waste water can directly discharge.
Embodiment 2
In the discarded SCR catalyst of the present embodiment, V
2o
5account for 1.34wt%, WO
3account for 3.02wt%, MoO
3account for 0.002wt%, TiO
2account for 85wt%, SiO
2account for 7.5wt%.Difference from Example 1 is, the concrete steps reclaiming tungstic oxide in discarded SCR catalyst are completely as follows:
1) pulverize: discarded SCR catalyst is crushed to 200 orders, for subsequent use;
2) water soaking powder impurity elimination: by the water soaking of the discarded SCR catalyst after pulverizing with 3 times of volumes, remove the arsenic of absorption, mercury, an alkali metal salt and organic substance, the waste water filtered out, after charcoal absorption arsenic, mercury and organic substance, recycles;
3) leach: the wet powder after impurity elimination add 4 times of volumes, concentration is the NaOH aqueous solution of 80wt%, be heated to 150 DEG C, soak 5 hours, vanadium, tungsten, molybdenum and titanium can leach, and make V
2o
5, WO
3, MoO
3, TiO
2sodium;
4) reclaim alkali: by step 3) filter after liquid heat be concentrated into 1/15 of original volume, separate out solid NaOH, solid NaOH reuse after filtering, filtrate enters next operation;
By step 3) in filter after the filter cake washing of 3 times of volumes, by the NaVO that sodium titanate and described filter cake are adhered to
3, Na
2wO
4, Na
2moO
4separate completely, then filter cake is after filtering sodium titanate product.After washing filter cake, the filtrate that produces is by step 4) in the solid alkali (NaOH) of separating out add supplementary solid alkali (NaOH), be mixed with the NaOH aqueous solution that concentration is 80wt%, the step 3 as removal process next time) in alkali leaching liquor.
5) silica removal: by step 4) filter after filtrate adjusted to ph under the condition of boiling be 7, seethe with excitement 30 minutes, filtration, filter cake is silicic acid, the purity >=98wt% of silicic acid;
6) wolframate radical is unified: by step 5) filter after filtrate adjusted to ph under the condition of boiling be more than 10, boil 4 hours, reach unified wolframate radical WO
4 2-;
7) precipitate yellow wolframic acid: by step 6) filtrate at 60 DEG C, be added drop-wise in isopyknic 8mol/L nitric acid, cold filtration, obtain yellow wolframic acid WO
32H
2o, yellow wolframic acid purity is more than 99wt%.
Embodiment 3
In the discarded SCR catalyst of the present embodiment, V
2o
5account for 1.34wt%, WO
3account for 3.02wt%, MoO
3account for 0.002wt%, TiO
2account for 85wt%, SiO
2account for 7.5wt%.Difference from Example 1 is, the concrete steps reclaiming tungstic oxide in discarded SCR catalyst are completely as follows:
1) pulverize: discarded SCR catalyst is crushed to 300 orders, for subsequent use;
2) water soaking powder impurity elimination: by the water soaking of the discarded SCR catalyst after pulverizing with 4 times of volumes, remove the arsenic of absorption, mercury, an alkali metal salt and organic substance, the waste water filtered out, after charcoal absorption arsenic, mercury and organic substance, recycles;
3) leach: the wet powder after impurity elimination add 6 times of volumes, concentration is the NaOH aqueous solution of 60wt%, be heated to 140 DEG C, soak 3 hours, vanadium, tungsten, molybdenum and titanium can leach, and make V
2o
5, WO
3, MoO
3, TiO
2sodium;
4) reclaim alkali: by step 3) filter after liquid heat be concentrated into 1/5 of original volume, separate out solid NaOH, solid NaOH reuse after filtering, filtrate enters next operation;
By step 3) in filter after the filter cake washing of 4 times of volumes, by the NaVO that sodium titanate and described filter cake are adhered to
3, Na
2wO
4, Na
2moO
4separate completely, then filter cake is after filtering sodium titanate product.After washing filter cake, the filtrate that produces is by step 4) in the solid alkali (NaOH) of separating out add supplementary solid alkali (NaOH), be mixed with the NaOH aqueous solution that concentration is 60wt%, the step 3 as removal process next time) in alkali leaching liquor.
5) silica removal: by step 4) filter after filtrate adjusted to ph under the condition of boiling be 8, seethe with excitement 10 minutes, filtration, filter cake is silicic acid, the purity >=98wt% of silicic acid;
6) wolframate radical is unified: by step 5) filter after filtrate adjusted to ph under the condition of boiling be more than 10, boil 3 hours, reach unified wolframate radical WO
4 2-;
7) precipitate yellow wolframic acid: by step 6) filtrate at 80 DEG C, be added drop-wise in isopyknic 12mol/L nitric acid, cold filtration, obtain yellow wolframic acid WO
32H
2o, yellow wolframic acid purity is more than 99wt%.
Embodiment 4
In the discarded SCR catalyst of the present embodiment, V
2o
5account for 1.34wt%, WO
3account for 3.02wt%, MoO
3account for 0.002wt%, TiO
2account for 85wt%, SiO
2account for 7.5wt%.Difference from Example 1 is, the concrete steps reclaiming tungstic oxide in discarded SCR catalyst are completely as follows:
1) pulverize: discarded SCR catalyst is crushed to 400 orders, for subsequent use;
2) water soaking powder impurity elimination: by the water soaking of the discarded SCR catalyst after pulverizing with 3.5 times of volumes, remove the arsenic of absorption, mercury, an alkali metal salt and organic substance, the waste water filtered out, after charcoal absorption arsenic, mercury and organic substance, recycles;
3) leach: the wet powder after impurity elimination add 5 times of volumes, concentration is the NaOH aqueous solution of 70wt%, be heated to 145 DEG C, soak 4 hours, vanadium, tungsten, molybdenum and titanium can leach, and make V
2o
5, WO
3, MoO
3, TiO
2sodium;
4) reclaim alkali: by step 3) filter after liquid heat be concentrated into 1/8 of original volume, separate out solid NaOH, solid NaOH reuse after filtering, filtrate enters next operation;
By step 3) in filter after the filter cake washing of 3.5 times of volumes, by the NaVO that sodium titanate and described filter cake are adhered to
3, Na
2wO
4, Na
2moO
4separate completely, then filter cake is after filtering sodium titanate product.After washing filter cake, the filtrate that produces is by step 4) in the solid alkali (NaOH) of separating out add supplementary solid alkali (NaOH), be mixed with the NaOH aqueous solution that concentration is 70wt%, the step 3 as removal process next time) in alkali leaching liquor.
5) silica removal: by step 4) filter after filtrate adjusted to ph under the condition of boiling be 7.2, seethe with excitement 15 minutes, filtration, filter cake is silicic acid, the purity >=98wt% of silicic acid;
6) wolframate radical is unified: by step 5) filter after filtrate adjusted to ph under the condition of boiling be more than 10, boil 2 hours, reach unified wolframate radical WO
4 2-;
7) precipitate yellow wolframic acid: by step 6) filtrate at 75 DEG C, be added drop-wise in isopyknic 9mol/L nitric acid, cold filtration, obtain yellow wolframic acid WO
32H
2o, yellow wolframic acid purity is more than 99wt%.
Embodiment result shows, the present invention does not need roasting just can make the complete sodium of tungstic oxide, and the tungstic oxide of low levels can be converted into wolframic acid completely, and can silica removal completely, greatly reduces the energy consumption of a cost and the operation of founding the factory.