CN104117461A - Ultrasonic atomization device based on capillarity - Google Patents

Ultrasonic atomization device based on capillarity Download PDF

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Publication number
CN104117461A
CN104117461A CN201410394653.2A CN201410394653A CN104117461A CN 104117461 A CN104117461 A CN 104117461A CN 201410394653 A CN201410394653 A CN 201410394653A CN 104117461 A CN104117461 A CN 104117461A
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China
Prior art keywords
atomizer
water
mesh network
capillary
network selection
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Granted
Application number
CN201410394653.2A
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Chinese (zh)
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CN104117461B (en
Inventor
张永明
赵兰明
方俊
王进军
秦俊
赵恒泽
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University of Science and Technology of China USTC
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University of Science and Technology of China USTC
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Priority to CN201410394653.2A priority Critical patent/CN104117461B/en
Publication of CN104117461A publication Critical patent/CN104117461A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B17/00Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
    • B05B17/04Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
    • B05B17/06Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
    • B05B17/0607Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B17/00Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
    • B05B17/04Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
    • B05B17/06Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
    • B05B17/0607Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
    • B05B17/0653Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B17/00Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
    • B05B17/04Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
    • B05B17/06Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
    • B05B17/0607Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
    • B05B17/0653Details
    • B05B17/0676Feeding means
    • B05B17/0684Wicks or the like

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  • Special Spraying Apparatus (AREA)

Abstract

An ultrasonic atomization device based on capillarity comprises an atomizer body and an atomizer cover. The atomizer body is cylindrical, and the atomizer cover is in the shape of a cylindrical tube. The atomizer body comprises a high frequency vibration source and a water containing cup inside, and the space between the high frequency vibration source and the water containing cup is filled with an incompressible vibration conduction medium. A power supply, an atomizer switch and a flow guide fan are further arranged on the atomizer body. The water containing cup of the atomizer is of a cylindrical tube structure, the portion, close to the bottom, of the side wall of the water containing cup is provided with a water injection hole and a water injection hole plug, a capillary hole plug is arranged in the water containing cup, the outer diameter of the capillary hole plug is equal to the diameter of the inner wall of the water containing cup, and the capillary hole plug is tightly attached to the inner wall of the water containing cup. A primary micropore filter screen is arranged on the upper portion of the capillary hole plug. A secondary micropore filter screen is arranged on the atomizer cover. The ultrasonic atomization device can be used for forming water spray in a microgravity environment or a totally zero-gravity environment so as to detect the reliability of a smoke alarm and can also be used for regulating the temperature and the humidity within the range of the environment and improving air quality and the like, and the ultrasonic atomization device has the advantages that the ultrasonic atomization device is portable and efficient, and the generated gas spray is clean and free of pollution.

Description

A kind of ultrasonic atomizing device based on capillarity
Technical field
The invention belongs to MICROGRAVITY TECHNOLOGY field, be specifically related to a kind of ultrasonic atomizing device based on capillarity, for producing the safe simulation smoke that detects smoke alarm under microgravity or weightlessness.
Background technology
Manned spacecraft meets ignition condition (having combustible, oxygen and possible incendiary source) in (manned rocket, airship and space station etc.), in history, there is repeatedly fire, so fire hazard aerosol fog detecting alarm is all housed on manned spacecraft, therefore need regularly fire-alarm to be detected, whether working properly to confirm alarm.Conventionally detection of fires smoke detectors will utilize simulation smoke to carry out.And in manned spacecraft, be microgravity or nearly weightlessness and small confined space, be different from conventional environment completely, require simulation smoke to there is the characteristics such as light, safe, effective, clean, pollution-free, at present, still do not meet the method for the simulation smoke of testing requirement.Research shows, the particle diameter of water smoke and fire hazard aerosol fog particle are approximate, similar to fire hazard aerosol fog to the action effect of fire-alarm, can be in order to simulated fire smog.But the water fog generator under conventional environment loses water smoke generating function by cisco unity malfunction under microgravity environment.The present invention proposes to produce fine mist with the method for simulated fire smog under a kind of microgravity or weightlessness, can be used as a kind of technical scheme that detects smoke alarm validity on space station.In addition, at some special environment, as the place of strictly forbidding that fire hazard aerosol fog produces, device of the present invention also can be used as a kind of auxiliary equipment that detects its fire smog detector.
The basic principle of ultrasonic atomizatio is utilize the higher-order of oscillation that molecular structure water is broken up and produce water smoke, and without heating, pressurization or add chemical reagent, easy to use, the aerosol of generation is clean, pollution-free, not environment to external world.The realization of ultrasonic atomizatio comprises two primary conditions: the first, the higher-order of oscillation can effectively conduct to liquid internal; The second, for ease of water smoke, departing from time liquid, need there is part Free Surface in liquid.In normal gravity environment, usually, liquid upper surface is Free Surface, and in the pressure acting in conjunction of gravity and the higher-order of oscillation, the water smoke that vibration produces can depart from liquid surface in time.And at microgravity environment, particularly, in complete agravity environment, owing to there is no the effect of gravity, conventional ultrasonic atomizatio is just difficult to give play to expected effect.
Summary of the invention
The technology of the present invention solution; In order to overcome conventional Ultrasound atomizer, can not be applicable to the shortcoming under weightlessness or microgravity environment, existing ultrasonic atomization technology is improved, a kind of ultrasonic atomizing device based on capillarity is provided, and the capillary stopple that device arranges can guarantee that it is applicable to weightlessness or microgravity environment; Small and exquisite, portable, be conducive to use in the airtight confined spaces such as space station or microgravity experiment cabin; Without external power supply, easy to use; The simulation aerosol producing is green, clean, and atomizing effect is good, can not pollute air in enclosure space, can be used as the efficient apparatus of detection of fires smoke alarm in weightlessness or microgravity environment.
The technology of the present invention solution: the ultrasonic atomizing device based on capillarity, comprise atomizer body and atomizer lid, atomizer body is cylindric, atomizer lid is cylindrical tubular.
Described atomizer body interior comprises dither source and water cup, fills incompressible conduct vibrations medium between the two; On described atomizer body, be also equiped with power supply, atomizer switch and diversion fan, diversion fan enters atomizer body interior from external world's suction air, and the air-flow that carries water smoke is discharged from water smoke outlet; Open atomizer switch, dither source starts vibration, simultaneously diversion fan entry into service; Close atomizer switch, dither source stops vibration, and diversion fan decommissions;
Described atomizer water cup is cylindrical tubular structure, and the sidewall that approaches bottom is provided with water injection hole and water filling stopple, is provided with capillary stopple in water cup, and described pore beyond the Great Wall diameter equates with water cup inner diameter and be tight with the laminating of water cup inwall; For avoiding buffering vibration, capillary stopple is that rigid material is made, as ceramic material, jade etc.Pore portion's installing beyond the Great Wall one deck two-stage level micro-mesh network selection, elementary micro-mesh network selection and secondary micro-mesh network selection, elementary micro-mesh network selection aperture can hold water smoke by also stoping large particle diameter water droplet to pass through, secondary micro-mesh network selection can further be screened the liquid particle in aerosol, to guarantee that aerosol exports in the aerosol of discharging containing bulky grain drop; Described two-stage micro-mesh network selection is that non-hydrophilic rigid material is made, such as selecting metal, ceramic material etc., process through superhydrophobic characteristic in advance on surface, as teflon non-stick coating of being used in the common non-stick pan of surface application etc., can avoid drop to be full of micropore and affect water smoke passing freely through.
In atomizer lid water smoke exit, be provided with water smoke outlet damper, at atomising device, the used time can not sealed outlet, moisture evaporation in reduction atomizer.
Under microgravity environment, liquid is owing to having lost the effect of gravity, and its whole outer surface is all freely.Device of the present invention is limited to atomizing cup inside by liquid by capillary stopple, and the region that liquid contacts with capillary stopple can be filled in capilar bore due to capillarity.
Under surface condition, in capillary, fluid column lifting height h can be expressed as:
h = 2 γ cos θ ρgr
Wherein γ is surface tension, and θ is contact angle, and ρ is fluid density, and g is acceleration of gravity, and r is capillary radius.
Under microgravity or below-G conditions, the adhesion of the surface tension of liquid, liquid and capillary wall has served as the gravity under ground environment.Even under below-G conditions, also can guarantee that liquid does not depart from atomizing cup easily.Under dither effect, in capilar bore, the Free Surface of filling liquid can vibrate, and then causes drop particulate disengaging liquid surface to become mist state.In addition, under microgravity or state of weightlessness, freer under the more normal gravity condition of liquid drop movement, the water smoke of generation is easier to diffusion, and atomizing effect is better than surface condition.
The present invention's advantage is compared with prior art:
(1) the present invention can be applicable to weightlessness or microgravity environment, the Sheng liquid device of existing ultrasonic atomization technology is by the gravitational effects of liquid to be atomized self, liquid vibration source is by directly contacting so that conduction vibration, and aerosol is from liquid level " top " diffusion that produces and make progress.In weightlessness or microgravity environment due to the disappearance of gravity or significantly decay, the concept of " top " thickens, the atomising device and the liquid to be atomized that lose Action of Gravity Field will exist to be similar to the form of " floating ", lack the condition of liquid to be atomized and vibration source close contact under surface condition, and then be difficult to give play to atomizing.The capillary stopple that the present invention adopts can be used as stopper, plays fixing liquid and prevents its floating effect everywhere.After its inner capillary pipe structure directly contacts with liquid, can in capilar bore, form fluid column in the inner capillarity that forms of capilar bore, fluid column end is the Free Surface that can guarantee the atomization of liquid.Because capillary stopple is rigidity, dither can directly conduct to liquid free surface by capillary stopple, thereby guarantees that atomizing effect carries out smoothly.Due to the existence of capillary stopple, even under weightlessness or microgravity condition, no matter atomizer with which kind of angle is placed, and can guarantee that atomizer normally works.
(2) the present invention is provided with primary and secondary micro-mesh network selection, can guarantee that aerosol exit size droplet diameter is lower than certain value.General, the aerosol particle diameter that ultrasonic atomization technology produces is less, and more aerosol droplets collides with each other and may aggregate into the drop of greater particle size, or, during ultrasonic atomizatio, also can produce larger drop with certain probability.Under the normal gravity condition in ground, larger drop, due to Action of Gravity Field, can fall to liquid surface and merge with testing liquid.And in weightlessness or microgravity environment, due to the disappearance of gravity or significantly decay, even the drop of greater particle size also can swim in aerial or outwards move with certain speed, this very easily, to space station or other enclosure space environments, also may bring injury to environment inner electronic equipment.The present invention is provided with primary and secondary micro-mesh network selection, and first elementary micro-mesh network selection will filter out the larger drop of particle diameter in aerosol, preliminary guarantee that aerosol by elementary micro-mesh network selection does not carry and can bring the bulky grain drop of harm to surrounding environment.Afterwards, aerosol is by secondary micro-mesh network selection, and the particle diameter that secondary micro-mesh network selection permission drop passes through is less, further in the aerosol in the final arrival of assurance aerosol exit, does not contain large particle diameter drop.Primary and secondary micro-mesh network selection adopts rigid material to make, and processes through hydrophobicity, and the dither of screening net and non-hydrophilic surface can guarantee that mesh is not full of by drop and affects passing of water smoke.
(3) the present invention is provided with water smoke outlet damper in atomizer lid water smoke exit, and at atomising device, the used time can not sealed outlet, moisture evaporation in reduction atomizer.Weightlessness or microgravity environment are generally confined space, strict to environment composition of gases within, temperature, humidity requirement, and in the present invention, water smoke outlet damper arranges further assurance device to environment, not cause interference when using or store.
Accompanying drawing explanation
Fig. 1 is the structural representation of apparatus of the present invention;
Fig. 2 is cap structure schematic diagram of the present invention;
Fig. 3 is the internal structure upward view of top cover of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Shown in Fig. 1-3, ultrasonic atomizing device based on capillarity of the present invention is comprised of atomizer body and atomizer lid, comprising: power supply 1, water cup 2, atomizer switch 3, diversion fan 4, dither source 5 (being not less than 1.5MHz), conduct vibrations medium 6, water injection hole 7, water filling stopple 8, capillary stopple 9, elementary micro-mesh network selection 10, secondary micro-mesh network selection 11, water smoke outlet 12, water smoke outlet damper 13, air admission hole 14.Wherein power supply 1 is installed on atomizer body sidewall bottom, water cup 2 is arranged in the cavity of atomizer main part, atomizer switch 3 is connected with power supply 1 and is installed in power supply 1 top, and diversion fan 4 and air admission hole 14 are positioned at body sidewall top, are connected with atomizer switch 3; Atomizer lid sidewall is located in water smoke outlet 12, and opening is over against diversion fan 4; Conduct vibrations medium 6 is full of the space between dither source 5 and water cup 2; Water injection hole 7 is arranged on water cup 2 sidewalls, and is that water injection hole 7 is equipped with water filling stopple 8; Capillary stopple 9 is fixedly installed on water cup 2 inside, and certain water storage space is left in bottom and water cup 2 bottoms; Elementary micro-mesh network selection 10 is fixed on atomizer cavity inner wall, and secondary micro-mesh network selection 11 is fixed on atomizer top cover inwall; Water smoke outlet 12 installing water smoke outlet dampers 13.
Before atomising device uses, open water filling stopple 8, with syringe through water injection hole 7 to the interior injection of water cup 2 liquid to be atomized, such as water, the injection volume of water need be according to water smoke Determination of quantity, water filling minimum volume must be greater than the volume of atomizing cup 2 and capillary stopple 9 cavity that forms, and water filling maximum volume must not make liquid cover capillary stopple 9.During water filling, note making being full of liquid in water cup 2 cavitys, must not air pocket.After water filling, close water filling stopple 8.
During use, open water smoke outlet damper 13, open atomizer switch 3, dither source 5 and diversion fan 4 bring into operation, air-flow enters atomizer inside through air admission hole 14, vibration conducts in the liquid in water cup 2 by conduct vibrations medium 6 and water cup 2 bases, impel the interior liquid of water cup 2 to start vibration, because liquid only exists Free Surface in the inside, capillary interstice of capillary stopple 9, the vibration that conducts to this Free Surface can be smashed liquid surface to make it be atomized into aerosol.Aerosol is from the capillary interstice end of capillary stopple 9 to external diffusion, through elementary micro-mesh network selection 10 and secondary micro-mesh network selection 11, move in the cavity of atomizer lid successively, under the water conservancy diversion airflow function forming at diversion fan 4, from water smoke outlet 12, leave atomising device inside.
Elementary micro-mesh network selection 10 and secondary micro-mesh network selection 11 act as the drop that screens out the greater particle size that may carry in aerosol, guarantee that diameter aerosol, particles within the specific limits passes through, thereby guarantee in aerosol that atomizer outlet discharges containing bulky grain drop.
Comprehensive above-described embodiment, a kind of ultrasonic atomizing device based on capillarity can produce water smoke under microgravity environment or complete agravity environment.Can, for temperature, humidity in adjusting ambient region, improve air quality, or simulated fire flue gas be used for detector detection etc.
Disclosed is above only inventive embodiment; but be not used for limiting itself, any those of ordinary skill in the art, the design that can be correlated with according to its essential idea, improvement etc.; without prejudice to spirit of the present invention in the situation that, all should drop in protection scope of the present invention.

Claims (4)

1. the ultrasonic atomizing device based on capillarity, is characterized in that comprising: atomizer body and atomizer cover, and atomizer body is cylindric, and atomizer lid is cylindrical tubular;
Described atomizer body interior comprises dither source (5) and water cup (2), between dither source (5) and water cup (2), fills incompressible conduct vibrations medium (6); On described atomizer body, be also equiped with power supply (1), atomizer switch (3) and diversion fan (4); Wherein power supply (1) is installed on atomizer body sidewall bottom, atomizer switch (3) is connected with power supply (1) and is installed in power supply (1) top, diversion fan (4) is positioned at body sidewall top, is connected with atomizer switch (3); Atomizer lid sidewall is located in water smoke outlet (12), and opening is over against diversion fan (4);
Diversion fan (4) enters atomizer body interior from external world's suction air, and the air-flow that carries water smoke is discharged from water smoke outlet (12); Open day with fog switch (3), dither source (5) start vibration, simultaneously diversion fan (4) entry into service; Close atomizer switch (3), dither source (5) stop vibration, and diversion fan (4) decommissions;
Described water cup (2) is cylindrical tubular structure, the sidewall that approaches water cup (2) bottom is provided with water injection hole (7) and water filling stopple (8), in water cup (2), be provided with capillary stopple (9), described capillary stopple (9) overall diameter equates with water cup (2) inner diameter and is tight with the laminating of water cup (2) inwall; Two-layer micro-mesh network selection is installed on capillary stopple (9) top, ground floor is that elementary micro-mesh network selection (10) and the second layer are secondary micro-mesh network selection (11), elementary micro-mesh network selection (10) aperture can hold water smoke by also stoping large particle diameter water droplet to pass through, secondary micro-mesh network selection (11) is installed in atomizer lid inwall, further screen the liquid particle in aerosol, to guarantee that aerosol exports in the aerosol of discharging containing bulky grain drop.
2. the ultrasonic atomizing device based on capillarity according to claim 1, is characterized in that: the water smoke exit at described atomizer lid is provided with water smoke outlet damper, and at atomising device, the used time can not sealed outlet, moisture evaporation in reduction atomizer.
3. the ultrasonic atomizing device based on capillarity according to claim 1, is characterized in that: for avoiding buffering vibration, described capillary stopple is that rigid material is made.
4. the ultrasonic atomizing device based on capillarity according to claim 1, is characterized in that: described two-stage micro-mesh network selection is that non-hydrophilic rigid material is made, and can avoid drop to be full of micropore and affect water smoke passing freely through.
CN201410394653.2A 2014-08-12 2014-08-12 A kind of ultrasonic atomizing device based on capillarity Expired - Fee Related CN104117461B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017060716A1 (en) * 2015-10-06 2017-04-13 Thorn Security Limited Smoke detector tester
CN107735184A (en) * 2015-05-28 2018-02-23 首尔大学校产学协办团 Ultra micron sprayer unit
CN113490638A (en) * 2019-02-22 2021-10-08 住友电气工业株式会社 Method for producing carbon nanotube, method for producing carbon nanotube assembly line bundle, carbon nanotube production apparatus, carbon nanotube assembly line production apparatus, and carbon nanotube assembly line bundle production apparatus
CN117899501A (en) * 2024-03-15 2024-04-19 上海博迅医疗生物仪器股份有限公司 Water vapor generator and medicine stability experiment system

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107735184A (en) * 2015-05-28 2018-02-23 首尔大学校产学协办团 Ultra micron sprayer unit
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CN113490638B (en) * 2019-02-22 2024-03-29 住友电气工业株式会社 Carbon nanotube, method for producing integrated wire thereof, method for producing integrated wire bundle, and apparatus for producing the same
CN117899501A (en) * 2024-03-15 2024-04-19 上海博迅医疗生物仪器股份有限公司 Water vapor generator and medicine stability experiment system
CN117899501B (en) * 2024-03-15 2024-05-24 上海博迅医疗生物仪器股份有限公司 Water vapor generator and medicine stability experiment system

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