CN104110486A - Dynamic balance small-tooth-difference reduction gearbox of air-cooled plastic extrusion machine - Google Patents

Dynamic balance small-tooth-difference reduction gearbox of air-cooled plastic extrusion machine Download PDF

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Publication number
CN104110486A
CN104110486A CN201410285568.2A CN201410285568A CN104110486A CN 104110486 A CN104110486 A CN 104110486A CN 201410285568 A CN201410285568 A CN 201410285568A CN 104110486 A CN104110486 A CN 104110486A
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China
Prior art keywords
cylinder
air
casing
box body
bearing
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Granted
Application number
CN201410285568.2A
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Chinese (zh)
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CN104110486B (en
Inventor
吴声震
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Heng Teeth Drive Co., Ltd.
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吴小杰
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0412Cooling or heating; Control of temperature
    • F16H57/0415Air cooling or ventilation; Heat exchangers; Thermal insulations
    • F16H57/0416Air cooling or ventilation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/252Drive or actuation means; Transmission means; Screw supporting means
    • B29C48/2526Direct drives or gear boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/048Type of gearings to be lubricated, cooled or heated
    • F16H57/0482Gearings with gears having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/08General details of gearing of gearings with members having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02039Gearboxes for particular applications
    • F16H2057/02069Gearboxes for particular applications for industrial applications
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02086Measures for reducing size of gearbox, e.g. for creating a more compact transmission casing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02091Measures for reducing weight of gearbox

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Details Of Gearings (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Retarders (AREA)

Abstract

The invention relates to the technical field of speed reduction special for plastic extrusion machines and discloses an evolvent small-tooth-difference reduction gearbox of an air-cooled plastic extrusion machine. The dynamic balance small-tooth-difference reduction gearbox of the air-cooled plastic extrusion machine comprises a box body and an evolvent small-tooth-difference transmission part arranged in the box body and is characterized in that an axle flow fan F is installed on the side face of the box body, an air exhausting window P with adjustable air flow is installed at the top of the box body, an internally-arranged cylinder is arranged in the box body, a flange of the internally-arranged cylinder is connected with the box body, an air flow cavity is formed between the outer surface of the cylinder and the box body, the internally-arranged cylinder is connected with a cylinder end cover, the outer circle of the input end of the cylinder end cover is tightly matched with an inner hole of the input end of the box body, and the outer circle of the input end of the cylinder end cover and the inner hole of the input end of the box body are connected through an annular disc; according to four identical planet wheels, the phase differences between the planet wheels on the two sides and the middle planet wheels are 180 degrees and an inner gear ring is fastened in the internally-arranged cylinder. The dynamic balance small-tooth-difference reduction gearbox of the air-cooled plastic extrusion machine has the advantages that the cycloid overload capacity is high, static and dynamic balance is achieved, and transmission is more stable; theoretical calculation shows that the weight is reduced by 50% to 60%; the air-cooled structure is simple and the dynamic balance small-tooth-difference reduction gearbox of the air-cooled plastic extrusion machine is convenient to control and adjust, high in reliability and low in manufacturing cost.

Description

Air-cooled plastic extruder dynamic balancing few teeth difference speed reducer
[technical field]
The present invention relates to plastic extruder special retarding technical field, is the improvement of prior art ZLYJ type parallel axis hard-tooth surface Special reducer for plastic extruder, a kind of air-cooled plastic extruder dynamic balancing few teeth difference speed reducer.
[background technique] prior art ZLYJ plastic speed reducer special for extruder, be ZLY type two-stage parallel axis hard-tooth surface gear reducer thrust-bearing is set, in order to bear the improvement type of plastics machine screw axial power, be the largest domestic speed reducer Guo Mao of private enterprise speed reducer group in the main product of 2010.6 releases, company claims: " ZLYJ plastic speed reducer special for extruder has that volume is little, bearing capacity is high, stable drive, noise are low, efficiency high." according to speed reducer industry statistics, ZLYJ plastic speed reducer special for extruder, is one of special reduction gear product that the existing Domestic market Accounting amount of having is maximum, imitation producer is maximum.
Research discovery, there is following two large problems in ZLYJ plastic speed reducer special for extruder:
(1) in the plastic barrel that speed reducer front end connects, screw rod, in the condition of high temperature, causes oil temperature in decelerating chassis to rise, thereby the oily circulating cooler of pressure must be set, so that additionally increased manufacture cost and increased complete machine weight;
(2) the lightweight degree of the driving of parallel axes is lower than Gear Planet Transmission, and Gear Planet Transmission comprises planet and the large class of few teeth difference (involute and cycloid) two.The theoretical explanation that Gear Planet Transmission lightweight degree is high sees following authoritative monograph:
(1) < < gear handbook > > (1-4 page): " Gear Planet Transmission has substituted a collection of parallel axes structure driven form; this is because Gear Planet Transmission adopts several planet wheels transfer charges simultaneously; and utilized the combining form of interior engagement, thereby there is the advantages such as bearing capacity is high, volume is little, lightweight, efficiency is high, noise is little.”
(2) Zhu's filial piety record < < Gear Transmission Design handbook > > is 660 pages: " Gear Planet Transmission is compared with fixed shaft gear train, has that volume is little, lightweight, gear range is large, efficiency is high and the advantage such as stable working.Gear Planet Transmission has substituted a collection of parallel axes structure driven form, this is because Gear Planet Transmission adopts several planet wheels transfer charge simultaneously, and utilized the combining form of interior engagement, thereby there is the advantages such as bearing capacity is high, volume is little, lightweight, efficiency is high, noise is little.”
(3) face is thought strong < < involute planet gear driven Design and is manufactured > >: " involute planet gear transmission is compared with common fixed axis gear transmission, there is bearing capacity large, volume is little, efficiency is high, lightweight, noise is little, reliability is high, life-span is long, be convenient to the advantages such as maintenance, ... the casing of Gear Planet Transmission than the casing of common fixed axis gear transmission under similarity condition, it is little several times that its weight is wanted, because planet cage body overall sizes is little more a lot of than the casing of common fixed axis gear transmission.”
Background technique is pointed out, improve the speed reducer dedicated lightweight degree of plastic extruder, the driving of parallel axes of prior art must be improved to Gear Planet Transmission.The calculated example of 7-126 page on < < gear handbook > >: planetary gear train with a small tooth difference efficiency eta=0.944 (two teeth difference Z d=2); The inventor is according to 100 examples (tooth difference Z d=2,3,4) calculating, draws following result: efficiency eta=0.934 (Z d=2), 0.96 (Z d=3), 0.97 (Z d=4).Involute Small Teeth Difference Planetary Gearing technical characteristics is known completely for those skilled in the art, and prior art ZLYJ speed reducer special for extruder reduction speed ratio little (i=16) therefore adopts Z d=4 can obtain high transmission efficiency: η=0.97., thereby single-stage involute less tooth difference can replace the transmission of background technique secondary parallel-axes gears.
Attached: Reducer With Involute Gear of Less-tooth Difference of the present invention and prior art ZLYJ type speed reducer profile and weight comparison sheet
Four planetary gear structures " remarkable advantage is: both sides ring flat-plate uniform thickness, and because both sides ring flat-plate and middle two ring flat-plate phase angles differ 180 °, thereby can realize under dynamic equilibrium state and turning round, transmission is steady especially." (project of national nature science fund project that < < Dual-motors Driving double-crank Fourth Ring board-like pin pendulum Gear Planet Transmission research > > Dalian University Of Communications bears, fund approval number: 50175011)
The technological means of implementing:
An axial fan F is equipped with in described casing side, and the air outlet window P that an exhaust air rate can regulate is equipped with at casing top;
On the end face of described casing output terminal, connect built-in cylinder flange, a side of described built-in cylinder band radiating fin forms the cooling cavity of air-flow in casing and between casing, and it is placed in the barrel of the cylinder end face connection plastic extruder outside casing;
Described built-in cylinder input end end face connects cylinder end cap, the input end cylindrical of described cylinder end cap and casing input end endoporus close-fitting, described cylinder end cap input end face connects with same circle ring disk with the nose circle face of casing input end, makes the freely supported structure of built-in cylinder in two-side supporting;
Described planet wheel is four wheels that parameter is identical, phase place differs, and wherein: both sides planet wheel phase place is identical, middle two planet wheel phase places are identical, 180 ° of both sides planet wheel and middle two planet wheel phase differences;
Described ring gear is fastened on the input end endoporus of built-in cylinder.
[beneficial effect] each independent technical characteristics is supported each other, and can be produced the useful technique effect known to those skilled in the art:
(1) have that bearing capacity is large, volume is little, efficiency is high, noise is little and be convenient to the advantages such as maintenance;
(2) calculate and show: lightweight 40-55%; (3) air cooling structure is simple, and reliability is high, low cost of manufacture.
[summary of the invention] the object of the invention is to provide with air-cooled alternative forced oil cooling radiator cooler to reduce manufacture cost, to replace the existing ZLYJ driving of parallel axes by the planetary drive with small teeth difference of multiple tooth engagement, a kind of air-cooled plastic extruder dynamic balancing few teeth difference speed reducer.
For achieving the above object, its implementer's case and theoretical foundation are as follows:
The present invention take modern Involute Small Teeth Difference Planetary Gearing as basis, and the common practise such as the powerful cooling heat dissipation of combined axis flow type fan, connecting mode, have formed the present patent application claim required for protection.The theoretical foundation of axial-flow blower cooling technology:
972 pages of < < Gear Transmission Design handbook > > point out: " plane table thermoconductivity meter relative volume and surface radiating area greatly reduce; because temperature of equilibrium is still very high; the bearing capacity Power Limitation of being heated ... take auxiliary cooling heat radiator to improve thermal power.”
Research and analyse thermal power correction formula P=B refbvB ab tp q(kW) (in formula: B ref, Bv, B aand B tbe respectively an ambient temperature, air velocity, altitude and the highest oil temperature correction factor) (979 pages of < < Gear Transmission Design handbook > >) find: improving the effective technology scheme of retarder thermal power is to increase air-flow velocity, this be because: when air velocity v>=3.8m/s, correction factor Bv=1.90, during than v=0.5~1.4m/s, Bv=1.0 has improved nearly one times, that is thermal power P is doubled.It is investigated: the 145FZY profile shaft flow fan air quantity 330m of Shanghai Guo Heng motor company 3/ hr., 150FZY profile shaft flow fan air quantity 459m 3/ hr., wind speed is respectively 5.55m/s and 7.6m/s as calculated, wind speed all>=3.8m/s.
[accompanying drawing explanation] Fig. 1. embodiment of the present invention structural representation
Fig. 2. embodiment of the present invention casing 1. is established the structural representation of axial fan F and air outlet window P
[embodiment] encyclopaedizes the present invention below in conjunction with accompanying drawing:
With reference to Fig. 1. a kind of air-cooled plastic extruder dynamic balancing few teeth difference speed reducer, comprise the few teeth difference driving component in casing 1 and casing, described few teeth difference driving component comprises built-in cylinder 2, planet wheel, ring gear 12, input shaft 16, capacity eccentric bearing 14 on input shaft 16 and w output mechanism, described w output mechanism comprises pin and output shaft 8, described output shaft 8 use clutch shaft bearings 3 are bearing in built-in cylinder 2 output terminal endoporus, before described clutch shaft bearing 3, be provided with bearing support 7, described bearing support 7 endoporus coordinate with the outer ring of thrust roller bearing 4, outside the inner ring of described thrust roller bearing 4, end face is spacing by thrust cylinder 5, described thrust cylinder 5 is enclosed within on output shaft 8, described thrust cylinder 5 axially spacing by circular ring cover 6, joining shaft bearing 7 and circular ring cover 6 in turn on described built-in cylinder 2 output end faces, described output shaft 8 endoporus connect the afterbody of extruder screw, described input shaft 16 use the second bearings 15 are bearing in cylinder end cap 13 endoporus, it is characterized in that:
An axial fan F is equipped with in described casing 1 side, and an air outlet window P is equipped with at casing 1 top, and the exhaust air rate of described air outlet window P can regulate, to reach best air discharging and radiating effect;
On the end face of described casing 1 output terminal, connect built-in cylinder 2 flanges, described built-in cylinder 2 forms the cooling cavity of air-flow with a side of radiating fin in casing 1 and between casing, it is placed in the barrel of the cylinder end face connection plastic extruder outside casing 1, with driving component temperature rise in the built-in cylinder of strong wind cooling, technique effect is that cost is low and temperature control is reliable;
Described built-in cylinder 2 input end end faces connect cylinder end cap 13, the input end cylindrical of described cylinder end cap 13 and casing 1 input end endoporus close-fitting, described cylinder end cap 13 input end faces connect with same circle ring disk 9 with the nose circle face of casing 1 input end, make the freely supported structure of built-in cylinder in two-side supporting;
Described planet wheel is four wheels that parameter is identical, phase place differs, wherein: planet wheel 10 phase places in both sides are identical, middle two planet wheel 11 phase places are identical, both sides planet wheel 10 and 180 ° of middle two planet wheel 11 phase differences, advantage is to realize quiet, dynamic balancing, makes transmission more steady;
Described ring gear 12 is fastened on the input end endoporus of built-in cylinder 2, makes the active force of inside and outside gear teeth meshing pair point to casing 1 footing and can not produce tilting moment.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after simple transformation of the present invention is all belonged to protection scope of the present invention.

Claims (1)

1. an air-cooled plastic extruder dynamic balancing few teeth difference speed reducer, comprise the few teeth difference driving component in casing (1) and casing, described few teeth difference driving component comprises built-in cylinder (2), planet wheel, ring gear (12), input shaft (16), capacity eccentric bearing (14) and w output mechanism on input shaft (16), described w output mechanism comprises pin and output shaft (8), described output shaft (8) is bearing in built-in cylinder (2) output terminal endoporus with clutch shaft bearing (3), described clutch shaft bearing (3) is provided with bearing support (7) before, described bearing support (7) endoporus coordinates with the outer ring of thrust roller bearing (4), outside the inner ring of described thrust roller bearing (4), end face is spacing by thrust cylinder (5), described thrust cylinder (5) is enclosed within on output shaft (8), described thrust cylinder (5) axially spacing by circular ring cover (6), joining shaft bearing (7) and circular ring cover (6) in turn on described built-in cylinder (2) output end face, described output shaft (8) endoporus connects the afterbody of extruder screw, described input shaft (16) is bearing in cylinder end cap (13) endoporus with the second bearing (15), it is characterized in that:
An axial fan F is equipped with in described casing 1 side, and an air outlet window P is equipped with at casing 1 top, and the exhaust air rate of described air outlet window P can regulate;
On the end face of described casing (1) output terminal, connect built-in cylinder (2) flange, described built-in cylinder (2) is with a side of radiating fin in casing (1) and form the cooling cavity of air-flow between casing, and it is placed in the barrel that cylinder end face outside casing (1) connects plastic extruder;
Described built-in cylinder (2) input end end face connects cylinder end cap (13), the input end cylindrical of described cylinder end cap (13) and casing (1) input end endoporus close-fitting, described cylinder end cap (13) input end face connects with the same circle ring disk for nose circle face (9) of casing (1) input end;
Described planet wheel is four wheels that parameter is identical, phase place differs, wherein: both sides planet wheel (10) phase place is identical, middle two planet wheels (11) phase place is identical, both sides planet wheel (10) and 180 ° of middle two planet wheels (11) phase differences;
Described ring gear (12) is fastened on the input end endoporus of built-in cylinder (2).
CN201410285568.2A 2014-06-15 2014-06-15 Air-cooled plastic extruder dynamic balancing few teeth difference reduction box Active CN104110486B (en)

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CN104110486B CN104110486B (en) 2017-07-11

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4878467A (en) * 1986-09-17 1989-11-07 Konrad Schmidt Single- or multiple-part protective cover for traction drives
CN2741748Y (en) * 2003-06-27 2005-11-23 梁伟甫 Speed reducer special for extruder
US20070166421A1 (en) * 2003-12-11 2007-07-19 Gerhard Middelberg Directly driven extruder with an adapter
CN102678833A (en) * 2012-05-08 2012-09-19 吴小杰 Self-braking less differential gear reducer for aerial cableway
CN102996722A (en) * 2012-10-09 2013-03-27 吴小杰 Bearing-grease-lubrication large-torque cycloid reduction gearbox
CN103375543A (en) * 2012-04-25 2013-10-30 吴小杰 Involute small-tooth-difference reducer for aerial cableway
CN103727219A (en) * 2013-12-19 2014-04-16 无锡联创薄板有限公司 Air-exhausting heat dissipation gearbox

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4878467A (en) * 1986-09-17 1989-11-07 Konrad Schmidt Single- or multiple-part protective cover for traction drives
CN2741748Y (en) * 2003-06-27 2005-11-23 梁伟甫 Speed reducer special for extruder
US20070166421A1 (en) * 2003-12-11 2007-07-19 Gerhard Middelberg Directly driven extruder with an adapter
CN103375543A (en) * 2012-04-25 2013-10-30 吴小杰 Involute small-tooth-difference reducer for aerial cableway
CN102678833A (en) * 2012-05-08 2012-09-19 吴小杰 Self-braking less differential gear reducer for aerial cableway
CN102996722A (en) * 2012-10-09 2013-03-27 吴小杰 Bearing-grease-lubrication large-torque cycloid reduction gearbox
CN103727219A (en) * 2013-12-19 2014-04-16 无锡联创薄板有限公司 Air-exhausting heat dissipation gearbox

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
杨黎明: "《机械原理》", 31 December 2008, 高等教育出版社 *

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Inventor after: Chen Kelai

Inventor after: Zheng Shangjian

Inventor after: Wu Binhui

Inventor after: Wu Shengzhen

Inventor after: Wang Dafeng

Inventor after: Cai Mingjie

Inventor after: He Jibo

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Effective date of registration: 20170524

Address after: 325409, Zhejiang province Pingyang County light industrial base, machinery Park, sun building intersection

Applicant after: ZHEJIANG EVERGEAR DRIVING MACHINE CO., LTD.

Address before: Whitehead street, Pingyang County, Zhejiang Province town of Kunyang 325400 Wenzhou City Building No. 4 room 761

Applicant before: Wu Xiaojie

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Address after: 325000 No. 30-70 Xingqiang Road, Electrical and Mechanical Venture Park, Wanquan Town, Pingyang County, Wenzhou City, Zhejiang Province

Patentee after: Zhejiang Heng Teeth Drive Co., Ltd.

Address before: 325409 Sunlou Intersection of Machinery Park, Wanquan Light Industry Base, Pingyang County, Zhejiang Province

Patentee before: Zhejiang Evergear Driving Machine Co., Ltd.

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Denomination of invention: Air cooled plastic extrusion dynamic balance reducer with small tooth difference

Effective date of registration: 20211222

Granted publication date: 20170711

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Pledgor: Zhejiang Heng Teeth Drive Co.,Ltd.

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