CN104110370B - Automatically controlled filling pump cylinder lubricating system - Google Patents
Automatically controlled filling pump cylinder lubricating system Download PDFInfo
- Publication number
- CN104110370B CN104110370B CN201410315417.7A CN201410315417A CN104110370B CN 104110370 B CN104110370 B CN 104110370B CN 201410315417 A CN201410315417 A CN 201410315417A CN 104110370 B CN104110370 B CN 104110370B
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- plunger
- oil
- gear
- housing
- zero
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- Lubrication Of Internal Combustion Engines (AREA)
- Reciprocating Pumps (AREA)
Abstract
The invention discloses a kind of automatically controlled filling pump cylinder lubricating system, including the pump nozzle being arranged on cylinder, the housing connected with pump nozzle, the plunger cavity being located in housing, it is located at oil-in and the oil return opening of plunger cavity both sides, the plunger being arranged in plunger cavity, the tappet of lower end band roller and the camshaft being in transmission connection with roller, plunger bottom surface is provided with socket, tappet upper end is inserted in socket, on its upper end sidewall, the position of corresponding oil return opening is provided with the zero oil mass passage connected with plunger cavity being vertically arranged, zero oil mass beneath galleries is the most oblique is provided with control slot, control slot and the connection of zero oil mass beneath galleries;In housing, the position of corresponding plunger lower end is provided with the gear that can drive plunger rotation, plunger lower end can be inserted in gear up or down, on housing, the position of corresponding gear is provided with the tooth bar driving pinion rotation, and tooth bar one end connects driving means, and driving means is by control unit control.It is applicable to electromotor.
Description
Technical field
The present invention relates to a kind of use for diesel engine cylinder lubricating system, a kind of automatically controlled filling pump
Cylinder lubricating system.
Background technology
At present, large-scale marine low speed diesel engine typically uses cross-type two-stroke diesel diesel engine, at cross
In hair style two stroke diesel engine, upper rack is designed with diaphragm plate and piston rod stuffing box cylinder and song
Handle case separates, and such construction features determines the lubrication between piston set and cylinder jacket must use gas
Cylinder lubricating system.
General cylinder lubricating system uses mechanical type oil syringe, this oil syringe to be by electromotor mostly
The camshaft being driven oil syringe by sprocket wheel is rotated, then is pushed plunger by the cam on camshaft
Reciprocating completing oiling action, its oiling frequency is Tong Bu with engine speed.This mechanical type is noted
Oil device there is problems in that in actual use
Owing to the oiling frequency of this oil syringe is Tong Bu with engine speed, and the plunger of this oil syringe
Stroke is non-adjustable in engine operation process, so when low engine speed is run, this oil syringe
Injection flow is less, thus causes lubrication not, have impact on the normal work of cylinder;And it is high at electromotor
When speed is run, the injection flow of this oil syringe is too many again, thus causes lubricating oil too much, too much profit
Lubricating oil liquid produces carbon distribution in being easily caused cylinder.
Summary of the invention
The invention aims to solve the deficiency that above-mentioned background technology exists, propose a kind of injection flow
The automatically controlled filling pump cylinder lubricating system can being automatically adjusted according to actual condition.
For achieving the above object, the present invention adopts the following technical scheme that a kind of automatically controlled filling pump cylinder moistens
Sliding system, including oil syringe, described oil syringe includes the pump nozzle that is arranged on cylinder and described note
Oil nozzle connection housing, the plunger cavity being arranged in described housing, be arranged on described plunger cavity both sides
Oil-in and oil return opening, be arranged on the plunger in described plunger cavity, the tappet of lower end band roller and with institute
Stating the camshaft that roller is in transmission connection, described plunger bottom surface is provided with socket, described tappet upper end plug-in mounting
In described socket, on described its upper end sidewall, the position of corresponding described oil return opening is provided with and is vertically arranged
The zero oil mass passage connected with described plunger cavity, described zero oil mass beneath galleries is the most oblique
Being provided with control slot, described control slot connects with described zero oil mass beneath galleries;Described housing
The position of interior correspondence described plunger lower end is provided with the gear that can drive described plunger rotation, under described plunger
End can be inserted in described gear up or down, and on described housing, the position of corresponding described gear is provided with
Driving the tooth bar of described pinion rotation, described tooth bar one end connects driving means, described driving means
By control unit control, described control unit can control described driving means in real time according to engine operating condition
Described tooth bar is driven to move, so that described pinion rotation adjusts the turned position of described plunger.Pass through
Use on plunger sidewall, add zero oil mass passage and control slot, and control in real time by control unit
Described driving means drives described tooth bar to move, so that described pinion rotation adjusts turning of described plunger
The technical scheme of dynamic position, has reached to be automatically adjusted the purpose of injection flow according to electromotor actual condition,
Simple in construction and low cost.
In such scheme, the laterally movable plug-in mounting of described tooth bar is on the housing.
In such scheme, described plunger lower end outer wall is provided with key, and described plunger lower end is by described
Key can be inserted in described gear up or down.
In such scheme, described gear passes through back-up ring location and installation in described housing.Certainly, also
Other structures can be used to ensure, and gear can only rotate in fixed position.
In such scheme, in the middle part of described plunger, it is provided with the diameter diameter compatible conjunction with described plunger cavity
Sealing station, to ensure the sealing of plunger cavity.
In such scheme, the described channel width of zero oil mass passage matches with the bore of described oil return opening
Close.
The passage length of described zero oil mass passage is equal to the range more than described plunger, to ensure post
Described oil syringe not oiling when the turned position of plug is in zero injection flow position.
In such scheme, described driving means is for inhaling ferrum switch.Certainly, it is possible to use cylinder etc. its
His power set.
The present invention is compared with the prior art, and fully shows that it is advantageous in that:
On plunger sidewall, add zero oil mass passage and control slot by using, and use control unit
Controlling described driving means in real time drives described tooth bar to move, so that described pinion rotation adjusts described
The technical scheme of the turned position of plunger, has reached to be automatically adjusted oiling according to electromotor actual condition
The purpose of amount, simple in construction and low cost.
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Accompanying drawing explanation
Structural representation when Fig. 1 is that the present invention is in maximum injection flow and plunger is positioned at extreme lower position;
Structural representation when Fig. 2 is that the present invention is in maximum injection flow and plunger is positioned at extreme higher position;
Structural representation when Fig. 3 is that the present invention is in zero injection flow and plunger is positioned at extreme lower position;
Structural representation when Fig. 4 is that the present invention is in zero injection flow and plunger is positioned at extreme higher position;
Fig. 5 is the partial enlargement structural representation in A portion in Fig. 2;
Fig. 6 is that in Fig. 5, plunger turns to control slot towards structural representation during oil return opening position;
Fig. 7 is the partial enlargement structural representation in B portion in Fig. 4;
Fig. 8 is the main TV structure schematic diagram of plunger;
Fig. 9 is the left view structural representation of plunger;
Figure 10 is the right TV structure schematic diagram of plunger;
Figure 11 be plunger look up structural representation;
Figure 12 is the plan structure schematic diagram of plunger;
Figure 13 is the cross-sectional view of line C-C along Figure 12;
Figure 14 is the circuit theory diagrams of the present invention.
In the drawings, oil syringe 1, pump nozzle 1a, housing 1b, plunger cavity 1c, oil-in 1d, oil return
Mouth 1e, plunger 1f, socket 1f1, zero oil mass passage 1f2, control slot 1f3, sealing station 1f4,
Key 1f5, tappet 1g, camshaft 1h, gear 1i, tooth bar 1j, driving means 1k, draining valve assembly
1l, back-up ring 1m, control unit 2, controller 2a, sensor 2b, man-machine interaction unit 2c, not between
Power-off source 2d, charger 2e, cylinder 3, oil supply unit 4.
Detailed description of the invention
One automatically controlled filling pump cylinder lubricating system as shown in Figure 1, including oil syringe 1, described oiling
Device 1 includes the pump nozzle 1a being arranged on cylinder 3, the shell connected by oil pipe with described pump nozzle 1a
Body 1b, the plunger cavity 1c being arranged in described housing 1b, it is arranged in described housing 1b and is positioned at post
Fill in the draining valve assembly 1l above the 1c of chamber, be arranged on the oil-in 1d of described plunger cavity 1c both sides and return
Hydraulic fluid port 1e, be arranged on the plunger 1f in described plunger cavity 1c, the tappet 1g of lower end band roller and with institute
Stating the camshaft 1h that roller is in transmission connection, described plunger 1f bottom surface is provided with socket 1f1, described tappet
1g upper end is inserted in described socket 1f1, corresponding described oil return opening 1e on the sidewall of described plunger 1f upper end
Position be provided with the zero oil mass passage 1f2 connected with described plunger cavity 1c being vertically arranged, described zero oil
The amount the most oblique control slot 1f3 that is provided with in passage 1f2 bottom, described control slot 1f3
Connect with described zero oil mass passage 1f2 bottom;The position of corresponding described plunger 1f lower end in described housing 1b
Installing the gear 1i that described plunger 1f can be driven to rotate, described plunger 1f lower end can be inserted up or down
Being contained in described gear 1i, on described housing 1b, the position of corresponding described gear 1i is provided with described in driving
The tooth bar 1j that gear 1i rotates, described tooth bar 1j one end connects driving means 1k, described driving means
1k is controlled by control unit 2, described control unit 2 can according to engine operating condition control in real time described in drive
Dynamic device 1k drives described tooth bar 1j to move, so that described gear 1i rotates adjusts described plunger 1f
Turned position.On plunger 1f sidewall, zero oil mass passage 1f2 and control slot is added by using
1f3, and with control unit 2 control in real time described driving means 1k drive described tooth bar 1j move, from
And make described gear 1i rotate the technical scheme of the turned position adjusting described plunger 1f, having reached can root
The purpose of injection flow, simple in construction and low cost it is automatically adjusted according to electromotor actual condition.
Above-mentioned tooth bar 1j is laterally movable to be inserted on described housing 1b.On described plunger 1f lower end outer wall
Being provided with key 1f5, described plunger 1f lower end can be inserted into described gear up or down by described key 1f5
In 1i.Described gear 1i passes through back-up ring 1m location and installation in described housing 1b.Certainly, it is possible to adopt
Ensure that gear 1i can only rotate in fixed position by other structures.Be provided with in the middle part of described plunger 1f diameter with
Sealing station 1f4 that the diameter compatible of described plunger cavity 1c closes, to ensure the sealing of plunger cavity 1c.Institute
The bore of the channel width and described oil return opening 1e of stating zero oil mass passage 1f2 matches.Described zero oil mass
The passage length of passage 1f2 is equal to the range more than described plunger 1f, to ensure turning of plunger 1f
Dynamic position is in described oil syringe 1 not oiling during zero injection flow position.Described driving means 1k is for inhaling ferrum
Switch.Certainly, it is possible to use other power set such as cylinder.
Above-mentioned control unit 2 includes what the signal input part of controller 2a and described controller 2a connected
Sensor 2b, the man-machine interaction unit 2c of signal end intercommunication of described controller 2a and described controller
The uninterrupted power source 2d of the power inlet connection of 2a and inputting with the power supply of described uninterrupted power source 2d
The signal output part of charger 2e, described controller 2a of mouthful connection and described uninterrupted power source 2d's
Power output respectively with signal input part and the power inlet of the control circuit of described driving means 1k
Connection.The output signal of described sensor 2b includes the I. C. engine crankshaft corner of angular encoder sensor
Signal, tach signal, from the engine load signal of load indication sensor, the sulfur content of fuel oil,
The digital signals such as cylinder sleeve and piston set break-in state.
Above-mentioned control unit 2 is according to the control model set, from the internal combustion of angular encoder sensor
Machine crankshaft angular signal, tach signal, from the engine load signal of load indication sensor, combustion
The digital signals such as sulfur content, cylinder sleeve and the piston set break-in state of oil, provide optimal confession after calculating
Oil mass, and then control moment of described suction ferrum switch motion and actuating quantity to realize the accurate note of cylinder oil
Enter.Moreover, it is also possible to as required, according to the operating mode of diesel engine on man-machine interaction panel automatically or
Manually regulation injection flow and oiling timing.The operation principle of described control unit 2 and circuit belongs to ability
The conventional design of field technique personnel, does not repeats them here.
The principle that this lubricating system changes injection flow is as follows:
1) zero injection flow:
Now, described plunger 1f turns to zero oil mass passage 1f2 thereon and is directed at described oil return opening 1e's
Position, during moving up and down at described plunger 1f, described plunger cavity 1c is all the time by described
Zero oil mass passage 1f2 connects with described oil return opening 1e, thus the oil pressure in described plunger cavity 1c all the time with
Oil pressure in described oil return opening 1e is identical (for low oil pressure), and therefore, described oil syringe 1 cannot realize
Oiling i.e. injection flow is zero (seeing Fig. 7);
2) centre note oil mass:
Now, described plunger 1f turns to control slot 1f3 thereon towards described oil return opening 1e's
Position, so, at described plunger 1f during extreme lower position moves upward to extreme higher position, institute
State plunger 1f and only just the fluid in described plunger cavity 1c can be carried out pressurization realization note in the incipient stage
Oil;When described plunger 1f moves to the position that described control slot 1f3 connects with described oil return opening 1e
Time, due to described plunger cavity 1c by described zero oil mass passage 1f2 and described control slot 1f3 with
Described oil return opening 1e connects, so the hydraulic oil in described plunger cavity 1c just runs through described oil return opening
1e is down to low pressure oil state, and described oil syringe 1 just cannot realize oiling;Therefore, at described plunger 1f
Whole stroke in, only the incipient stage can oiling, so by rotate described plunger 1f, regulation
Control slot 1f3 diagonally disposed on it, towards the position of described oil return opening 1e, changes described plunger
The pressure stroke of 1f just can realize the arbitrarily regulation (seeing Fig. 6) of injection flow;
3) maximum injection flow:
Now, described plunger 1f turns to it and is not provided with described zero oil mass passage 1f2 or described oil mass
The sidewall of regulating tank 1f3 is directed at the position of described oil return opening 1e, due to the fortune up and down at described plunger 1f
During Dong, described plunger cavity 1c does not connects with described oil return opening 1e, so in whole up mistake
Fluid in described plunger cavity 1c can be pressurizeed by Cheng Zhong, described plunger 1f all the time, it is achieved maximum oil mass
Oiling (sees Fig. 5).
The work process of the present invention is as follows:
First, described tappet 1g moves up and down under the rotation of described camshaft 1h;Meanwhile, institute
State tappet 1g drive described plunger 1f move upward, rise to when the end face of described plunger 1f described in enter
During hydraulic fluid port 1d and more than oil return opening 1e, the sidewall of described plunger 1f just cuts off described oil-in 1d and returns
The connection of hydraulic fluid port 1e and described plunger cavity 1c, described plunger 1f starts the oil in described plunger cavity 1c
Liquid pressurizes, when in described plunger cavity 1c, oil pressure exceedes the setting value of described draining valve assembly 1l, and high pressure
Oil will pass through described draining valve assembly 1l, oil pipe and pump nozzle 1a oiling in cylinder 3;Endure when described
When post 1g moves downward, described plunger 1f oil pressure in described plunger cavity 1c and the common work of gravity
Move downwardly together with described tappet 1g under with, when the end face of described plunger 1f drops to described oil-in
During below 1d, described oil-in 1d connects with described plunger cavity 1c, and the fluid in oil supply unit 4 is just
Enter in described plunger cavity 1c by described oil-in 1d, it is achieved the filling of fluid;At electromotor
In running, described control unit 2 can control described driving in real time according to the actual condition of electromotor
Device 1k drives described tooth bar 1j to move, so that described gear 1i rotates adjusts described plunger 1f's
Turned position, it is achieved the adjustment of injection flow.
The present invention adds zero oil mass passage 1f2 and control slot by using on plunger 1f sidewall
1f3, and with control unit 2 control in real time described driving means 1k drive described tooth bar 1j move, from
And make described gear 1i rotate the technical scheme of the turned position adjusting described plunger 1f, having reached can root
The purpose of injection flow, simple in construction and low cost it is automatically adjusted according to electromotor actual condition.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all at this
Within bright spirit and principle, any modification, equivalent substitution and improvement etc. made, should be included in
Within protection scope of the present invention.
Claims (6)
1. an automatically controlled filling pump cylinder lubricating system, including oil syringe (1), described oil syringe (1)
The housing (1b) that connects with described pump nozzle (1a) including the pump nozzle (1a) being arranged on cylinder (3),
The plunger cavity (1c) that is arranged in described housing (1b), it is arranged on described plunger cavity (1c) both sides
Oil-in (1d) and oil return opening (1e), the plunger (1f) being arranged in described plunger cavity (1c), under
The tappet (1g) holding band roller and the camshaft (1h) being in transmission connection with described roller, described plunger (1f)
Bottom surface is provided with socket (1f1), and described tappet (1g) upper end is inserted in described socket (1f1),
It is characterized in that on the sidewall of described plunger (1f) upper end, the position of corresponding described oil return opening (1e) is provided with vertically
The zero oil mass passage (1f2) connected with described plunger cavity (1c) arranged, described zero oil mass passage (1f2)
The most oblique control slot (1f3) that is provided with in bottom, described control slot (1f3) and institute
State zero oil mass passage (1f2) bottom connection;In described housing (1b) under corresponding described plunger (1f)
The position of end is provided with the gear (1i) that described plunger (1f) can be driven to rotate, under described plunger (1f)
End can be inserted in described gear (1i) up or down, the upper corresponding described gear of described housing (1b)
(1i) position is provided with the tooth bar (1j) driving described gear (1i) to rotate, described tooth bar (1j)
End connection has driving means (1k), and described driving means (1k) is controlled by control unit (2), institute
State control unit (2) to control in real time according to engine operating condition described in described driving means (1k) drive
Tooth bar (1j) is mobile, so that described gear (1i) rotates the rotation position adjusting described plunger (1f)
Put;Described tooth bar (1j) is laterally movable to be inserted on described housing (1b);In described plunger (1f)
Portion is provided with the sealing station (1f4) of diameter and the diameter compatible conjunction of described plunger cavity (1c).
Automatically controlled filling pump cylinder lubricating system the most according to claim 1, is characterized in that described post
Plug (1f) lower end outer wall is provided with key (1f5), and described key (1f5) is passed through in described plunger (1f) lower end
Can be inserted into up or down in described gear (1i).
Automatically controlled filling pump cylinder lubricating system the most according to claim 1, is characterized in that described tooth
Wheel (1i) passes through back-up ring (1m) location and installation in described housing (1b).
Automatically controlled filling pump cylinder lubricating system the most according to claim 1, is characterized in that described zero
The channel width of oil mass passage (1f2) matches with the bore of described oil return opening (1e).
Automatically controlled filling pump cylinder lubricating system the most according to claim 1, is characterized in that described zero
The passage length of oil mass passage (1f2) is equal to the range more than described plunger (1f).
Automatically controlled filling pump cylinder lubricating system the most according to claim 1, it is characterized in that described in drive
Dynamic device (1k) is for inhaling ferrum switch.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410315417.7A CN104110370B (en) | 2014-07-02 | 2014-07-02 | Automatically controlled filling pump cylinder lubricating system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410315417.7A CN104110370B (en) | 2014-07-02 | 2014-07-02 | Automatically controlled filling pump cylinder lubricating system |
Publications (2)
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CN104110370A CN104110370A (en) | 2014-10-22 |
CN104110370B true CN104110370B (en) | 2016-08-10 |
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CN201410315417.7A Expired - Fee Related CN104110370B (en) | 2014-07-02 | 2014-07-02 | Automatically controlled filling pump cylinder lubricating system |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107795449B (en) * | 2017-11-28 | 2024-03-12 | 西南石油大学 | Cam-limited toothed sector rack type reciprocating pump |
CN108953023A (en) * | 2018-08-21 | 2018-12-07 | 湖南兴农机械有限公司 | A kind of diesel oil plunger and its working method and plunger matching parts |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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GB509480A (en) * | 1936-10-08 | 1939-07-17 | Bernhard Bischof | Pumping devices for displacing liquid of low viscosity |
JP4215000B2 (en) * | 2005-01-19 | 2009-01-28 | 株式会社デンソー | High pressure pump |
CN101451455B (en) * | 2007-12-07 | 2011-08-10 | 武汉赛林德船舶科技有限公司 | Electronic control cylinder fuel-injection pump system |
EP2435671B1 (en) * | 2009-05-28 | 2018-09-19 | Wärtsilä Schweiz AG | A lubrication oil pump, a cylinder lubricating system, and an internal combustion engine |
CN201982288U (en) * | 2011-03-29 | 2011-09-21 | 武汉长海高新技术有限公司 | Water pump lubricant supply device for diesel engine water pump unit |
CN102287367B (en) * | 2011-07-30 | 2014-05-28 | 郑国璋 | Sealing lubrication structure for plunger of ultrahigh pressure plunger pump |
JP5392797B2 (en) * | 2011-12-02 | 2014-01-22 | ミュンフワ アイエヌディー. カンパニー,リミテッド | Variable oil pump |
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