C20 level simple grain level self-compacting regeneration concrete and preparation method thereof
Technical field
The invention belongs to building material technical field, what be specifically related to is a kind of method adopting the discarded concrete containing brickbat in building demolition thing to prepare regeneration self-compacting concrete as simple grain level regenerated coarse aggregate replacement part natural coarse aggregate.
Background technology
To remove and the shortening in buildings work-ing life itself result in a large amount of building waste concretes.And the main application of discarded concrete is processed into regeneration aggregate to prepare normal concrete at present.Self-compacting concrete is a kind of high performance concrete being different from normal concrete, and its Performance evaluation criterion is shown in CCES02-2004 " self-compacting concrete direction of design and construction " and JGJT283-2012 " self-compacting concrete utilisation technology code ".Its there is very high mobility and do not emanate in casting process, not bleeding, the concrete of masterplate and parcel reinforcing bar can be full of without vibrating, may be used for the building of non-structural element in newly-built structure engineering (as basis, infilled wall, partition wall etc.), region cannot be vibrated in reinforcing bar compact district, repairing and reinforcing engineering, prefabricated non-structural element etc.Therefore utilize building waste concrete preparation self-compacting regenerated aggregate concrete not only can effectively solve environment that building waste causes and social concern, environmental protection, can also produce considerable economic benefit.
What existing regeneration aggregate prepared that self-compacting concrete adopts is all the regeneration aggregate of continuous grading, the regeneration aggregate production process of continuous grading is loaded down with trivial details, if adopt simple grain grating regenerated coarse aggregate not only can simplify the operation of artificial adjustment regenerated coarse aggregate grating, and save production cost.At present, there is no the research report preparing high performance flowing concrete about the regeneration aggregate adopting simple grain level containing brickbat.
Summary of the invention
The object of the present invention is to provide a kind of C20 level simple grain level self-compacting regeneration concrete, adopt the discarded concrete containing brickbat to replace part natural coarse aggregate as simple grain level coarse aggregate, make full use of building waste, economize on resources, reduce production cost.
Another object of the present invention is the preparation method providing a kind of C20 level simple grain level self-compacting regeneration concrete, simplifies manufacturing procedure.
In order to realize foregoing invention object, present invention employs following technical scheme:
A kind of C20 level simple grain level self-compacting regeneration concrete, the weight ratio of each component is as follows: cement: regenerated coarse aggregate: natural coarse aggregate: fine aggregate: water: additional water: flyash: admixture=1:(0.68 ~ 1.60): (0.66 ~ 1.71): (1.85 ~ 1.98): (0.52 ~ 0.56): (0.03 ~ 0.08): (0.24 ~ 0.25): (0.003 ~ 0.004), wherein water-cement ratio is (0.42 ~ 0.45).
Described regenerated coarse aggregate be discarded concrete containing brickbat after fragmentation, sieve the particle diameter that the obtains simple grain grating in 10mm ~ 20mm scope.Coarse aggregate comprises natural coarse aggregate and regenerated coarse aggregate, and wherein regenerated coarse aggregate accounts for the ratio (namely replacing the substitution rate of natural coarse aggregate) of the total mass of coarse aggregate is 30% ~ 70%.
Described fine aggregate is medium sand;
Described admixture is high-efficiency water-reducing agent of poly-carboxylic acid;
Described cement is PC32.5 composite Portland cement;
Described flyash is I level flyash.
The invention still further relates to a kind of C20 level simple grain level self-compacting regeneration concrete preparation method, comprise the following steps:
(1) discarded concrete in building waste is passed through sorting, broken and screening, after screening out the particle being less than 9.50mm and being greater than 20mm, be processed into regenerated coarse aggregate with aggregate size in 10mm ~ 20mm particle diameter section;
(2) for preventing sticky pot, first by than taking cement, regenerated coarse aggregate, natural coarse aggregate, fine aggregate, water, additional water, flyash, admixture, pre-mixing concrete, consumption makes stirrer inwall evenly be coated with last layer sand-cement slurry, after machine inwall to be mixed is stained with cement sand bed, take out residual concrete;
(3) cement, regenerated coarse aggregate, natural coarse aggregate, fine aggregate, water, additional water, flyash and admixture is taken by proportioning, order in strict accordance with regenerated coarse aggregate, natural coarse aggregate, fine aggregate, cement, flyash and admixture feeds intake and then starts stirrer, dry mixing 1min ~ 2min; It is even that this step contributes to each raw material mix according to the order of addition(of ingredients) dry mixing that material particle size is from coarse to fine;
(4) add load weighted water and additional water, continue to stir 1min ~ 2min, to obtain final product.
For the autodensing concrete almixture that fine powder content, superplasticizer content are more, the time that all raw material mixs is evenly required significantly increases, churning time or even normal concrete 2 times, major cause is that self-compacting concrete has higher Slurry transport, step (3) adopts and first adds coarse aggregate and add other powder body material dry mixing again and not only can make to stir, and can reduce powder and cohere on agitator, improves stirring efficiency, reduce churning time, improve output.
Beneficial effect of the present invention is: except cement, stone, sand and water four kinds of raw materials that starting material of the present invention are often used except normal concrete, also comprise discarded concrete simple grain level regenerated coarse aggregate, flyash and the High-efficiency polycarboxylic acid water reducer containing brickbat, the mobility of the regeneration self-compacting concrete prepared, fillibility, education resistance, gradual loss and intensity all meet related request, reduce concrete production cost.Meanwhile, can also solve the problem of building waste process, alleviate the pressure of resource exhaustion, environmental protection, preparation method is simple, easy construction, is applicable to suitability for industrialized production.
Accompanying drawing explanation
Fig. 1 is the graph of relation kicking down divergence of recycled coarse aggregate contents of the present invention and self-compacting regeneration concrete;
Fig. 2 is the T of recycled coarse aggregate contents of the present invention and self-compacting regeneration concrete
500the graph of relation of flowing time;
Fig. 3 is the L-type instrument H of recycled coarse aggregate contents of the present invention and self-compacting regeneration concrete
2/ H
1graph of relation;
Fig. 4 is the graph of relation of the 28d cubic compressive strength of recycled coarse aggregate contents of the present invention and self-compacting regeneration concrete.
From Fig. 1,3, when recycled coarse aggregate contents is 50%, the divergence that kicks down of self-compacting regeneration concrete is 700mm to the maximum, reaches fillibility SF2 grade, L-type instrument H
2/ H
1be 0.86 to the maximum and reach gap by property, education resistance II grade;
From Fig. 2,4, the T of self-compacting regeneration concrete when recycled coarse aggregate contents is 70%
500flowing time optimum is 4.9s, reaches fillibility VS1 grade; As shown in Figure 4, when recycled coarse aggregate contents is 30%, the 28d cubic compressive strength of self-compacting regeneration concrete is maximum reaches 24.9MPa.Serviceability and cubic compressive strength all meet the demands.
Embodiment
The raw material that the application's following examples adopt is as follows:
Cement: PC32.5 composite Portland cement, apparent density is 3.1g/cm
3.
Flyash: 1 grade of flyash, apparent density 2.04g/cm
3.
Sand: fineness modulus is the medium sand of 2.36, apparent density is 2.65g/cm
3, tap density is 1.45g/cm
3, water ratio is 0.4%.
Natural coarse aggregate: the rubble of 5 ~ 20mm continuous size fraction, apparent density is 2.75g/cm
3, tap density is 1.35g/cm
3, water-intake rate is 0.45%.
Regenerated coarse aggregate: by the discarded concrete in building waste through sorting, broken and screening, after screening out the particle being less than 9.50mm and being greater than 20mm, be processed into regenerated coarse aggregate with aggregate size in 10mm ~ 20mm particle diameter section, apparent density is 2.35g/cm
3, tap density is 1.23g/cm
3, water-intake rate is 4.76%.
Admixture: high-efficiency water-reducing agent of poly-carboxylic acid.
Water: tap water.
Embodiment
The raw material that embodiment 1-3 adopts and consumption are shown in Table 1, and the unit of each component is: kg/m
3:
Table 1
The raw materials used weight ratio of embodiment 1-3 shown in table 1 is as shown in table 2:
Table 2
Preparation method:
(1) for preventing sticky pot, take cement fine aggregate, water, flyash (making premixing mortar enough make stirrer inwall be stained with sand-cement slurry) by proportioning, premixing, machine inwall to be mixed is stained with sand-cement slurry, takes out residue mortar;
(2) cement, regenerated coarse aggregate, natural coarse aggregate, fine aggregate, water, additional water, flyash and admixture is taken by proportioning, order in strict accordance with regenerated coarse aggregate, natural coarse aggregate, fine aggregate, cement, flyash and admixture feeds intake and then starts stirrer, dry mixing 1min ~ 2min;
(3) add load weighted water and additional water, continue to stir 1min ~ 2min.
The performance test data of embodiment 1-5 gained C20 level simple grain level self-compacting regeneration concrete is in table 3:
Table 3
Above-mentioned embodiment does not limit technical scheme of the present invention in any form, and the technical scheme that the mode that every employing is equal to replacement or equivalent transformation obtains all drops on protection scope of the present invention.