CN104107894A - Pump body pressure casting method - Google Patents

Pump body pressure casting method Download PDF

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Publication number
CN104107894A
CN104107894A CN201410324279.9A CN201410324279A CN104107894A CN 104107894 A CN104107894 A CN 104107894A CN 201410324279 A CN201410324279 A CN 201410324279A CN 104107894 A CN104107894 A CN 104107894A
Authority
CN
China
Prior art keywords
die cavity
mold
pump housing
pump body
filled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410324279.9A
Other languages
Chinese (zh)
Inventor
华兴龙
吴佳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUOSHAN LONGXIN METAL PRODUCTS CO Ltd
Original Assignee
HUOSHAN LONGXIN METAL PRODUCTS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUOSHAN LONGXIN METAL PRODUCTS CO Ltd filed Critical HUOSHAN LONGXIN METAL PRODUCTS CO Ltd
Priority to CN201410324279.9A priority Critical patent/CN104107894A/en
Publication of CN104107894A publication Critical patent/CN104107894A/en
Pending legal-status Critical Current

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Abstract

The invention provides a pump body pressure casting method. The pump body comprises the following steps of installing, wherein a pump body pressure casting mold is installed, preheated and coated; combining, wherein a fixed mold and a movable mold are combined to form a mold cavity, and the fixed mold and the movable mold are locked; vacuumizing, wherein air in the mold cavity is exhausted, so that a vacuum state is formed in the mold cavity; mold filling, wherein pressure is exerted, so that molten metal is filled into the mold cavity through extrusion of an extrusion opening; extruding, wherein in the condensation stage of the molten metal, an extrusion bar is inserted from the extrusion opening in the fixed mold and extrudes the interior of the molten metal to form a shrinkage compensating hole; demolding, wherein after the molten metal is hardened to form a pump body finished product, the fixed mold and the movable mold are separated. Because the mold cavity is in the vacuum state, bubbles are effectively prevented from being formed in the pump body formed through pressure casting, and the quality of the pump body is improved; different pressures are exerted in different time periods so that the molten metal is filled into the mold cavity, and therefore the formed pump body is high in hardness, strength and tensile strength.

Description

A kind of pump housing pressure casting method
Technical field
the present invention relates to a kind of casting technique of the pump housing, particularly a kind of pump housing pressure casting method.
Background technology
?traditional metallic article casting die generally includes following steps: matched moulds (keep movable mold to contact with fixed die, make to form the die cavity of molded metallic article); Locked mode (mold halves is locked); Type (motlten metal is injected to die cavity, motlten metal is filled in die cavity) is filled in die casting; The parting of unblanking while being hardened into metallic article (be filled in motlten metal in cavity, separate activities mould and fixed die); Eject (liftout plate on the rear surface of movable mold approaches movable mold, so that metallic article is ejected from movable mold by the knock pin that is fixed to liftout plate); Reset.
Such scheme has following shortcoming: one, in the time that motlten metal is injected in cavity, when being present in gas (air obtaining by thermal decomposition releasing agent or gas) in cavity or being injected into that gas in cavity is not discharged to outside but while mixing with motlten metal with motlten metal, in metallic article, produce incomplete filling defect (such as porous and pin-and-hole), make the intensity variation of metallic article, and in the situation that metallic article is soldered to another goods, make welding quality variation; Two, existing die casting drilling adopts the mode of loosing core conventionally, and because inside die-casting part exists air-tightness defect, the density of die casting is lower, finally affects hole strength.
Summary of the invention
?the invention provides a kind of pump housing pressure casting method, it comprises the following steps:
Install: pump housing compression mod is installed, described pump housing compression mod is carried out to preheating coating;
Combination: combination cover half and dynamic model also forms die cavity, locking cover half and dynamic model;
Vacuumize: the air in described die cavity is extracted out, made formation vacuum state in described die cavity;
Fill type: exert pressure molten metal bath is pushed and is filled with in described die cavity by extrusion mouth;
Extruding: in the condensation phase of motlten metal, the extrusion mouth from fixed mould inserts extruded rod, extruded rod overstocks and forms feeding hole in molten metal;
The demoulding: after melting metallic hardization forms pump housing goods, separate cover half and dynamic model.
Preferably, described cavity filling process specifically comprises:
Be filled with at a slow speed: first within the t1 time, motlten metal be not subject under extra pressure, being filled with described die cavity;
Be filled with fast: within the t2 time after the t1 time, under the pressure-acting of motlten metal at injection punch head, pass through ingate filling die cavity;
Supercharging: in the t3 time after sand off, the motlten metal in die cavity is carried out to supercharging;
Pressurize: keep melting to keep the state after supercharging within the t4 time.
Preferably, described coating comprises lubricant, high temperature adhesion agent, high temperature film forming agent, EP agent.
Pump housing pressure casting method provided by the invention has following beneficial effect:
Because die cavity is vacuum state, effectively prevent die casting form the pump housing in form bubble, improved product quality; And by implement different pressure within the different time, motlten metal being filled with to die cavity, the pump housing of formation has very high hardness, intensity and hot strength.
Certainly, implement arbitrary product of the present invention and might not need to reach above-described all advantages simultaneously.
Brief description of the drawings
the pump housing pressure casting method flow chart that Fig. 1 provides for the embodiment of the present invention.
Detailed description of the invention
Embodiment
A kind of pump housing pressure casting method of the embodiment of the present invention, as shown in Figure 1, it comprises the following steps:
Install: pump housing compression mod is installed, described pump housing compression mod is carried out to preheating coating;
Combination: combination cover half and dynamic model also forms die cavity, locking cover half and dynamic model;
Vacuumize: the air in described die cavity is extracted out, made formation vacuum state in described die cavity;
Fill type: exert pressure molten metal bath is pushed and is filled with in described die cavity by extrusion mouth;
Extruding: in the condensation phase of motlten metal, the extrusion mouth from fixed mould inserts extruded rod, extruded rod overstocks and forms feeding hole in molten metal;
The demoulding: after melting metallic hardization forms pump housing goods, separate cover half and dynamic model.
Wherein said cavity filling process specifically comprises:
Be filled with at a slow speed: first within the t1 time, motlten metal be not subject under extra pressure, being filled with described die cavity;
Be filled with fast: within the t2 time after the t1 time, under the pressure-acting of motlten metal at injection punch head, pass through ingate filling die cavity;
Supercharging: in the t3 time after sand off, the motlten metal in die cavity is carried out to supercharging;
Pressurize: keep melting to keep the state after supercharging within the t4 time.
The described coating that the present embodiment adopts comprises lubricant, high temperature adhesion agent, high temperature film forming agent, EP agent.
The disclosed preferred embodiment of the present invention is just for helping to set forth the present invention above.Preferred embodiment does not have all details of detailed descriptionthe, and also not limiting this invention is only described detailed description of the invention.Obviously,, according to the content of this description, can make many modifications and variations.These embodiment are chosen and specifically described to this description, is in order to explain better principle of the present invention and practical application, thereby under making, technical field technical staff can understand and utilize the present invention well.The present invention is only subject to the restriction of claims and four corner and equivalent.

Claims (3)

1. a pump housing pressure casting method, is characterized in that, comprises the following steps:
Install: pump housing compression mod is installed, described pump housing compression mod is carried out to preheating coating;
Combination: combination cover half and dynamic model also forms die cavity, locking cover half and dynamic model;
Vacuumize: the air in described die cavity is extracted out, made formation vacuum state in described die cavity;
Fill type: exert pressure molten metal bath is pushed and is filled with in described die cavity by extrusion mouth;
Extruding: in the condensation phase of motlten metal, the extrusion mouth from fixed mould inserts extruded rod, extruded rod overstocks and forms feeding hole in molten metal;
The demoulding: after melting metallic hardization forms pump housing goods, separate cover half and dynamic model.
2. pump housing pressure casting method as claimed in claim 1, is characterized in that, described cavity filling process specifically comprises:
Be filled with at a slow speed: first within the t1 time, motlten metal be not subject under extra pressure, being filled with described die cavity;
Be filled with fast: within the t2 time after the t1 time, under the pressure-acting of motlten metal at injection punch head, pass through ingate filling die cavity;
Supercharging: in the t3 time after sand off, the motlten metal in die cavity is carried out to supercharging;
Pressurize: keep melting to keep the state after supercharging within the t4 time.
3. pump housing pressure casting method as claimed in claim 1, is characterized in that, described coating comprises lubricant, high temperature adhesion agent, high temperature film forming agent, EP agent.
CN201410324279.9A 2014-07-08 2014-07-08 Pump body pressure casting method Pending CN104107894A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410324279.9A CN104107894A (en) 2014-07-08 2014-07-08 Pump body pressure casting method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410324279.9A CN104107894A (en) 2014-07-08 2014-07-08 Pump body pressure casting method

Publications (1)

Publication Number Publication Date
CN104107894A true CN104107894A (en) 2014-10-22

Family

ID=51704990

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410324279.9A Pending CN104107894A (en) 2014-07-08 2014-07-08 Pump body pressure casting method

Country Status (1)

Country Link
CN (1) CN104107894A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004249334A (en) * 2003-02-21 2004-09-09 Suzuki Motor Corp High vacuum die-casting method using oxygen shield
CN1895818A (en) * 2005-07-13 2007-01-17 中国第一汽车集团公司 Production of copper-alloy bearing retainer by die casting method
CN102126009A (en) * 2011-03-01 2011-07-20 宁波旭升机械有限公司 Die casting manufacturing process of aluminum alloy pump head
CN103567413A (en) * 2013-09-30 2014-02-12 胜赛思精密压铸(扬州)有限公司 Die-casting device for solving air hole defect of die-casting product and die-casting process thereof
CN103752790A (en) * 2013-12-05 2014-04-30 重庆顺多利机车有限责任公司 Die-casting process

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004249334A (en) * 2003-02-21 2004-09-09 Suzuki Motor Corp High vacuum die-casting method using oxygen shield
CN1895818A (en) * 2005-07-13 2007-01-17 中国第一汽车集团公司 Production of copper-alloy bearing retainer by die casting method
CN102126009A (en) * 2011-03-01 2011-07-20 宁波旭升机械有限公司 Die casting manufacturing process of aluminum alloy pump head
CN103567413A (en) * 2013-09-30 2014-02-12 胜赛思精密压铸(扬州)有限公司 Die-casting device for solving air hole defect of die-casting product and die-casting process thereof
CN103752790A (en) * 2013-12-05 2014-04-30 重庆顺多利机车有限责任公司 Die-casting process

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Application publication date: 20141022

RJ01 Rejection of invention patent application after publication