CN104107842B - Ultra-wide Extrusion Process of Aluminum Alloy Profile extends the manufacture method of mould - Google Patents

Ultra-wide Extrusion Process of Aluminum Alloy Profile extends the manufacture method of mould Download PDF

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Publication number
CN104107842B
CN104107842B CN201410308202.2A CN201410308202A CN104107842B CN 104107842 B CN104107842 B CN 104107842B CN 201410308202 A CN201410308202 A CN 201410308202A CN 104107842 B CN104107842 B CN 104107842B
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China
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guilding mold
flow
section bar
mould
tap hole
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CN104107842A (en
Inventor
林河溪
林荣川
林丽梅
刘兴
郑晓威
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Karth (Xiamen) Energy Technology Co Ltd
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Karth (xiamen) Energy Technology Co Ltd
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  • Extrusion Of Metal (AREA)

Abstract

The invention discloses the manufacture method that a kind of ultra-wide Extrusion Process of Aluminum Alloy Profile extends mould, it is made up of preceding flow-guilding mold and pattern;Described preceding flow-guilding mold is provided with feed tap hole and section bar nib, and feed tap hole is connected with section bar nib;Described pattern is fixed on preceding flow-guilding mold one end, and the discharge opening of pattern is connected with the section bar nib on preceding flow-guilding mold.Due to the present invention by discharge opening and section bar nib be opened on preceding flow-guilding mold and pattern faying face, and interconnected feed tap hole and section bar nib are opened up in preceding flow-guilding mold, so as to avoid mould shake in extrusion process, the false joint phenomenon easily occurred in extrusion process is eliminated, mold use is lasted a long time.

Description

Ultra-wide Extrusion Process of Aluminum Alloy Profile extends the manufacture method of mould
Technical field
The present invention relates to a kind of extruding die for aluminum shaped material, more particularly to a kind of ultra-wide Extrusion Process of Aluminum Alloy Profile extends the system of mould Make method.
Background technology
With the fast development of aluminium profile market, it is raw material come instead of original its that increasing product uses aluminium alloy Its material, so that reduces cost and raising durability.In recent years, the development of large aluminum alloy profiles is especially noticeable, in order to This market demand trend is adapted to, each state is all in heavy type extruder or the heavy section extrusion line of speeding up the construction.But China's mesh Preceding large-size extruder number of units is few, along with extruding high cost, so people often extrude ultra-wide section bar with small tonnage extruder. As shown in figure 1, the extruding die for aluminum shaped material commonly used is made up of preceding flow-guilding mold 1 ' and pattern 2 ';Preceding flow-guilding mold 1 ' is provided with feed point Discharge orifice 11 ', sets section bar nib 21 ' and discharge opening 22 ', this mould feed tap hole 11 ' and type commonly used on pattern 2 ' The faying face of material nib 21 ' is opened on preceding flow-guilding mold 1 ' and the faying face of pattern 2 ', and mould easily produces shake, in extrusion process easily The false joint phenomenon of appearance, and mold use short life.
The content of the invention
It is an object of the invention to provide a kind of adding for ultra-wide Extrusion Process of Aluminum Alloy Profile extension mould for eliminating false joint phenomenon Work method.
To achieve the above object, technical solution of the invention is:
The present invention is the improved structure that a kind of ultra-wide Extrusion Process of Aluminum Alloy Profile extends mould, and it is made up of preceding flow-guilding mold and pattern; Feed tap hole and section bar nib are provided with described preceding flow-guilding mold, feed tap hole is connected with section bar nib;Described pattern Preceding flow-guilding mold one end is fixed on, the discharge opening of pattern is connected with the section bar nib on preceding flow-guilding mold.
Sky tool bore, preceding discharge opening are additionally provided with described preceding flow-guilding mold;Described feed tap hole, section bar nib, empty knife Hole, preceding discharge opening are sequentially communicated, the aperture of the aperture more than section bar nib of feed tap hole, section bar nib, empty tool bore, preceding discharging Hole increases successively, and the aperture of pattern discharge opening is gone forward the aperture of discharge opening more than preceding flow-guilding mold.
Less than chamber size in its section material section, feed tap hole needs extension to the port size of described feed tap hole.
The present invention is the manufacture method that a kind of ultra-wide Extrusion Process of Aluminum Alloy Profile extends mould, and it is comprised the following steps:(1)Use milling machine By the feed tap hole milling on preceding flow-guilding mold into straight hole, upper and lower size is equally big;(2)With the section bar of flow-guilding mold before linear cutter Nib;(3)At the aperture of manufactured extension angle part is welded on preceding flow-guilding mold feed tap hole again, aperture is formed The feed tap hole of the big extension in small and inner chamber;(4)With the empty tool bore on flow-guilding mold before electrical discharge machining, preceding discharge opening;(5)With Discharge opening on electrical discharge machining pattern.
After using such scheme, because discharge opening and section bar nib are opened in preceding flow-guilding mold and pattern knot by the present invention respectively On conjunction face, and interconnected feed tap hole and section bar nib are opened up in preceding flow-guilding mold, change traditional design, feed water conservancy diversion Hole design is designed in lower mould in upper mould, pattern, separately laminating assembling, so as to avoid mould shake in extrusion process, is eliminated Easily there is the phenomenon of false joint in small board production ultra-wide section in extrusion process, and the yield rate of product is higher, and equipment capacity is also big Improve greatly, and mold use is lasted a long time.
The present invention is further illustrated with specific embodiment below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the sectional view for commonly using aluminum profile extrusion die;
Fig. 2 is top view of the invention;
Fig. 3 is sectional views of the Fig. 2 along I-I lines;
Fig. 4 is three-dimensional exploded view of the invention;
Fig. 5 is improvement schematic diagram of the invention;
Fig. 6 is the first step manufacturing procedure schematic diagram of flow-guilding mold before the present invention;
Fig. 7 is the second step manufacturing procedure schematic diagram of flow-guilding mold before the present invention;
Fig. 8 is another structural representation of flow-guilding mold before the present invention.
Specific embodiment
First, mould
As shown in figs 2-4, the present invention is the improved structure that a kind of ultra-wide Extrusion Process of Aluminum Alloy Profile extends mould, and it is by preceding water conservancy diversion Mould 1 and pattern 2 are constituted.
Feed tap hole 11, section bar nib 12, empty tool bore 13, preceding discharge opening 14 are provided with described preceding flow-guilding mold 1, it is described Feed tap hole 11, section bar nib 12, empty tool bore 13, preceding discharge opening 14 be sequentially communicated, the aperture of feed tap hole 11 is more than The aperture of section bar nib 12, section bar nib 12, empty tool bore 13, preceding discharge opening 14 increase successively.Described feed tap hole 11 The size of aperture 111 is less than its size of section material section inner chamber 112.
Described pattern 2 is fixed on the one end of preceding flow-guilding mold 1, the section bar nib on the discharge opening 21 of pattern 2 and preceding flow-guilding mold 1 12 connections.Aperture of the aperture of the described discharge opening 21 of pattern 2 more than the preceding discharge opening 14 on preceding flow-guilding mold 1.
As shown in figure 5, in the present embodiment, aluminium alloy extrusions is π fonts, and in order to increase flow velocity, can be by aluminium alloy extrusions π Four arms of angle do it is larger.
Operation principle of the invention:
Feed tap hole 11 is flowed on feed the past flow-guilding mold 1, is gone out from discharge opening 21 after the extrusion forming of section bar nib 12 Material.Because feed tap hole 11 and section bar nib 12 are all arranged in preceding flow-guilding mold 1, feed will not be to preceding flow-guilding mold 1 and pattern 2 Faying face produce impact, therefore, the present invention will not occur jitter phenomenon, produce false joint.
2nd, processing method:
Because preceding flow-guilding mold 1 of the invention is in processing, because feed tap hole 11 is an extending bore, feed tap hole 11 size of aperture 111 need to be classified as two sections of processing less than its size of inner chamber 112 of section material section.
The present invention is the manufacture method that a kind of ultra-wide Extrusion Process of Aluminum Alloy Profile extends mould, and it is comprised the following steps:
(1)As shown in fig. 6, with milling machine by the milling of feed tap hole 11 on preceding flow-guilding mold 1 into straight hole, upper and lower size is the same Greatly;
(2)Again with the section bar nib 12 of flow-guilding mold 1 before linear cutter;
(3)As shown in fig. 7, the feed tap hole 11 being again welded on manufactured angle part 11B on preceding flow-guilding mold 1 At the 11A of aperture, the feed tap hole 11 of the extension that aperture is small and inner chamber is big is formed;Described angle part 11B is annular construction member, its Cross section is triangular in shape;
(4)With the empty tool bore 13 on flow-guilding mold before electrical discharge machining 1, preceding discharge opening 14;
(5)With the discharge opening 21 on electric spark processing type mould 2(As shown in Figure 2).
As shown in figure 8, the bearing capacity in order to strengthen the end face of feed tap hole 11, and the enlarging line of angle part 11B is extended To the bottom surface of straight hole 11A so that the bottom of angle part 11B can act against the bottom of straight hole 11A.
Emphasis of the invention is that:Feed tap hole and section bar nib are set in preceding flow-guilding mold.
The above, only present pre-ferred embodiments, therefore the scope of present invention implementation can not be limited with this, i.e., according to The equivalence changes that scope of the present invention patent and description are made and modification, all should still belong to the model that patent of the present invention covers In enclosing.

Claims (1)

1. a kind of ultra-wide Extrusion Process of Aluminum Alloy Profile extends the manufacture method of mould, and mould is made up of preceding flow-guilding mold and pattern, preceding flow-guilding mold Feed tap hole and section bar nib are inside provided with, feed tap hole is connected with section bar nib, pattern is fixed on preceding flow-guilding mold one end, type The discharge opening of mould is connected with the section bar nib on preceding flow-guilding mold;It is characterized in that:It is comprised the following steps:(1)Will be preceding with milling machine Feed tap hole milling on flow-guilding mold is into straight hole, and upper and lower size is equally big;(2)With the section bar mould of flow-guilding mold before linear cutter Hole;(3)At the aperture of the angle part of machined good extension is welded on preceding flow-guilding mold feed tap hole again, feed orifice is formed The feed tap hole of the big extension in the small and inner chamber of mouth;(4)With the empty tool bore on flow-guilding mold before electrical discharge machining, preceding discharge opening;(5) With the discharge opening on electric spark processing type mould.
CN201410308202.2A 2014-07-01 2014-07-01 Ultra-wide Extrusion Process of Aluminum Alloy Profile extends the manufacture method of mould Active CN104107842B (en)

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CN109201764A (en) * 2018-10-26 2019-01-15 山东新活新材料科技有限公司 It is a kind of for producing the guiding module of groove profile aluminum alloy pattern plate
CN109821921A (en) * 2019-03-08 2019-05-31 国际铝业(厦门)有限公司 The improvement structure and its processing technology of LED seat aluminium section die fracture of root
CN110153215A (en) * 2019-06-13 2019-08-23 江苏银奕达科技股份有限公司 A kind of interior wing connection novel the Aluminum-Extruding Die of aluminium alloy extrusions

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JP2009220153A (en) * 2008-03-17 2009-10-01 Aisin Keikinzoku Co Ltd Method of manufacturing tube with spirally grooved inside surface and its device
CN202638929U (en) * 2012-06-11 2013-01-02 上海鑫益瑞杰有色合金有限公司 Extrusion forming mould with flow guide plate
CN103191952B (en) * 2013-04-28 2015-03-25 东莞市铝美铝型材有限公司 Aluminum profile extrusion mold
CN204208918U (en) * 2014-07-01 2015-03-18 国际铝业(厦门)有限公司 The modified node method of ultra-wide Extrusion Process of Aluminum Alloy Profile expansion mould

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Inventor after: Lin Hexi

Inventor after: Lin Rongchuan

Inventor after: Lin Limei

Inventor after: Liu Xing

Inventor after: Zheng Xiaowei

Inventor before: Lin Hexi

Inventor before: Lin Rongchuan

Inventor before: Lin Limei

Inventor before: Liu Xing

Inventor before: Yang Song

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Effective date of registration: 20170510

Address after: 361000, five, 109, 110, apricot road 30, Jimei District, Fujian, Xiamen

Applicant after: Karth (Xiamen) Energy Technology Co Ltd

Address before: 361000 No. 10 apricot Road, Jimei District, Fujian, Xiamen

Applicant before: International Aluminum Industry (Xiamen) Co., Ltd.

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