CN104100600B - The hydraulic redundancy bracing members axle force compensating system of combined type ratchet self-locking - Google Patents
The hydraulic redundancy bracing members axle force compensating system of combined type ratchet self-locking Download PDFInfo
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- CN104100600B CN104100600B CN201410316616.XA CN201410316616A CN104100600B CN 104100600 B CN104100600 B CN 104100600B CN 201410316616 A CN201410316616 A CN 201410316616A CN 104100600 B CN104100600 B CN 104100600B
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Abstract
A hydraulic redundancy bracing members axle force compensating system for combined type ratchet self-locking, relates to hydraulic power unit technical field, and what solve is the low and large technical problem that takes up room of existing system Security.This system comprises at least one power output unit; Described power output unit comprises fuel tank, oil hydraulic pump, redundant valve, and at least one ratchet self-locking oil cylinder, at least one four Twoway valves, oil hydraulic pump by each four Twoway valvess for each ratchet self-locking oil cylinder provides power; Each power output unit is interconnected by redundant valve; Ratchet self-locking oil cylinder comprises master cylinder cylinder, the secondary cylinder barrel of left and right docking, and is separately positioned on main piston, the sub-piston in major and minor cylinder barrel; The inner chamber of described major and minor cylinder barrel separates by about the left cylinder cap of master cylinder cylinder; The side face of described main piston right part is formed with ratchet bar, master cylinder cylinder is pivoted with the ratchet coordinated with ratchet bar; Described sub-piston is tight against main piston left end.System provided by the invention, security of system is high and take up room little.
Description
Technical field
The present invention relates to hydraulic power unit technology, particularly relate to the technology of the hydraulic redundancy bracing members axle force compensating system of a kind of combined type ratchet self-locking.
Background technique
Hydraulic pressure steel supporting system is the hydraulic power output system utilizing hydraulic jack outputting power, existing hydraulic pressure steel supporting system mainly contains following two kinds of structural types: 1) all in system hydraulic jacks all provide power by same oil hydraulic pump, this structural type Security is poor, once oil hydraulic pump goes wrong, whole system has just been paralysed, and cannot ensure the safe operation of system; 2) multiple oil hydraulic pump is equipped with in system, each hydraulic jack in system is divided into many groups, each oil hydraulic pump provides power for group hydraulic jack of wherein, a certain oil hydraulic pump goes wrong, only can have influence on the work of wherein one group of hydraulic jack, this structural type is relative to the mode adopting single oil hydraulic pump to provide power, and its Security wants high, but affected hydraulic jack still can the safe operation of influential system, and its Security still has much room for improvement.
In addition, existing hydraulic pressure steel supporting system all realizes the locking of hydraulic jack by arranging the hydraulic lock be made up of Pilot operated check valve on hydraulic pipe line, with ensure hydraulic jack can not because of the system failure unstability.But, the required precision of mode to hydrovalve that this employing hydraulic lock locks hydraulic jack is higher, and relates in the spool that there is hydrovalve, cannot realize the positive lock to hydraulic jack, there is the defect of locking poor reliability, the safe operation of meeting influential system.The monomer ouput force of existing hydraulic jack is also relatively low, under some require higher operating mode to ouput force (such as civil engineering foundation pit construction), the outputting power while of often needing multiple hydraulic jack to cooperatively interact, thus the hydraulic jack quantity in existing hydraulic pressure steel supporting system is relatively many, and system takes up room also larger.
Summary of the invention
For the defect existed in above-mentioned prior art, it is high that technical problem to be solved by this invention is to provide a kind of security of system, and the hydraulic redundancy bracing members axle force compensating system of system takes up room little combined type ratchet self-locking.
In order to solve the problems of the technologies described above, the hydraulic redundancy bracing members axle force compensating system of a kind of combined type ratchet provided by the present invention self-locking, comprises at least one power output unit;
Described power output unit comprises fuel tank, oil hydraulic pump, and at least one ratchet self-locking oil cylinder, at least one four Twoway valves, the quantity also one_to_one corresponding consistent with the quantity of ratchet self-locking oil cylinder of four Twoway valvess wherein, the inlet port of oil hydraulic pump wherein receives fuel tank, the pump hydraulic fluid port of oil hydraulic pump receives the pressure oil port of each four Twoway valvess, overflow relief valve is connected between the pump hydraulic fluid port of oil hydraulic pump and fuel tank, the return opening of each four Twoway valvess receives fuel tank, two active chambers of corresponding ratchet self-locking oil cylinder all received respectively by two actuator ports of each four Twoway valvess by hydraulic lock,
It is characterized in that: described power output unit also comprises a redundant valve, described redundant valve is stop valve, and two actuator ports of redundant valve are respectively the first hydraulic fluid port, the second hydraulic fluid port;
First hydraulic fluid port of the redundant valve in each power output unit all receives the pressure oil port of each four Twoway valvess of this unit, and second hydraulic fluid port of the redundant valve in each power output unit is all communicated with the second hydraulic fluid port of the redundant valve in other power output unit;
Described ratchet self-locking oil cylinder comprises master cylinder cylinder, secondary cylinder barrel, main piston, sub-piston, the two ends, left and right of master cylinder cylinder are respectively closed by a cylinder cap, the left end of secondary cylinder barrel is closed, the right-hand member of secondary cylinder barrel docks with the left end of master cylinder cylinder, the secondary inner chamber of cylinder barrel and the inner chamber of master cylinder cylinder separate by about the left cylinder cap of master cylinder cylinder, main piston is arranged in the inner chamber of master cylinder cylinder with sliding matching mode, and the inner chamber of master cylinder cylinder is separated into each separate active chamber around, left active chamber is wherein rodless cavity, right active chamber is wherein rod chamber, the barrel of master cylinder cylinder offers two actuator ports, one of them actuator port is communicated with rodless cavity, another actuator port is communicated with rod chamber,
Described main piston is cylinder-piston, it is outside that the right-hand member of main piston extends master cylinder cylinder through the right cylinder cap of master cylinder cylinder, the connecting part of main piston and the right cylinder cap of master cylinder cylinder is slidably matched and hermetic seal, and the side face of main piston right part is formed with the lineal shape ratchet bar that at least one is parallel to master piston slides axis;
Described master cylinder cylinder is pivoted with at least one ratchet, and each ratchet can be switched to and engage respectively with each ratchet bar of main piston side face, and can be switched to depart from each ratchet bar and engage;
Described sub-piston is arranged in the inner chamber of secondary cylinder barrel with sliding matching mode, and it is coaxial with main piston, the right-hand member of sub-piston passes the left cylinder cap of master cylinder cylinder and is tight against main piston left end, the connecting part of sub-piston and the left cylinder cap of master cylinder cylinder is slidably matched and hermetic seal, the inner chamber of secondary cylinder barrel is separated into each separate sub-chamber around by sub-piston, left sub-chamber is wherein communicated with the rodless cavity of master cylinder cylinder, and right sub-chamber is wherein communicated with the rod chamber of master cylinder cylinder.
The hydraulic redundancy bracing members axle force compensating system of combined type ratchet provided by the invention self-locking, all oil hydraulic pump is equipped with in each power output unit, when oil hydraulic pump in a power output unit breaks down, other unit by redundant valve for trouble unit provides power, the safe operation of system can be ensured, have the advantages that security of system is high, and each ratchet self-locking oil cylinder all can utilize ratchet to lock reliably with coordinating of ratchet bar, can improve security of system further; In addition, when ratchet self-locking oil cylinder runs, sub-piston can produce a compound thrust to main piston, the ouput force of main piston is further promoted, when oil cylinder working-pressure is constant, existing single ram cylinder that the ouput force of main piston compares same specification can increase about 60%, and the monomer ouput force of ratchet self-locking oil cylinder is larger, therefore in system, the oil cylinder quantity of required configuration is relatively less, and system takes up room also less.
Accompanying drawing explanation
Fig. 1 is the hydraulic diagram of the hydraulic redundancy bracing members axle force compensating system of the combined type ratchet self-locking of the embodiment of the present invention;
Fig. 2 is that the master of ratchet self-locking oil cylinder in the hydraulic redundancy bracing members axle force compensating system of the combined type ratchet self-locking of the embodiment of the present invention looks cut away view.
Embodiment
Illustrate below in conjunction with accompanying drawing and be described in further detail embodiments of the invention, but the present embodiment is not limited to the present invention, every employing analog structure of the present invention and similar change thereof, all should list protection scope of the present invention in.
As shown in Figure 1, the hydraulic redundancy bracing members axle force compensating system of a kind of combined type ratchet self-locking that the embodiment of the present invention provides, comprise three power output units, these three power output units are respectively the first power output unit, the second power output unit, the 3rd power output unit;
First power output unit comprises fuel tank Y1, oil hydraulic pump D1, redundant valve S1, and three ratchet self-locking oil cylinder U11, U12, U13, three four Twoway valves H11, H12, H13, the quantity also one_to_one corresponding consistent with the quantity of ratchet self-locking oil cylinder of four Twoway valvess wherein, the inlet port of oil hydraulic pump D1 wherein receives fuel tank Y1, the pump hydraulic fluid port of oil hydraulic pump D1 receives each four Twoway valves H11, H12, the pressure oil port of H13, overflow relief valve is connected between the pump hydraulic fluid port of oil hydraulic pump D1 and fuel tank Y1, each four Twoway valves H11, H12, the return opening of H13 receives fuel tank Y1, two active chambers of corresponding ratchet self-locking oil cylinder all received respectively by two actuator ports of each four Twoway valvess by hydraulic lock, redundant valve S1 is stop valve, and two actuator ports of redundant valve S1 are respectively the first hydraulic fluid port, the second hydraulic fluid port,
Second power output unit comprises fuel tank Y2, oil hydraulic pump D2, redundant valve S2, and three ratchet self-locking oil cylinder U21, U22, U23, three four Twoway valves H21, H22, H23, the quantity also one_to_one corresponding consistent with the quantity of ratchet self-locking oil cylinder of four Twoway valvess wherein, the inlet port of oil hydraulic pump D2 wherein receives fuel tank Y2, the pump hydraulic fluid port of oil hydraulic pump D2 receives each four Twoway valves H21, H22, the pressure oil port of H23, overflow relief valve is connected between the pump hydraulic fluid port of oil hydraulic pump D2 and fuel tank Y2, each four Twoway valves H21, H22, the return opening of H23 receives fuel tank Y2, two active chambers of corresponding ratchet self-locking oil cylinder all received respectively by two actuator ports of each four Twoway valvess by hydraulic lock, redundant valve S2 is stop valve, and two actuator ports of redundant valve S2 are respectively the first hydraulic fluid port, the second hydraulic fluid port,
3rd power output unit comprises fuel tank Y3, oil hydraulic pump D3, redundant valve S3, and three ratchet self-locking oil cylinder U31, U32, U33, three four Twoway valves H31, H32, H33, the quantity also one_to_one corresponding consistent with the quantity of ratchet self-locking oil cylinder of four Twoway valvess wherein, the inlet port of oil hydraulic pump D3 wherein receives fuel tank Y3, the pump hydraulic fluid port of oil hydraulic pump D3 receives each four Twoway valves H31, H32, the pressure oil port of H33, overflow relief valve is connected between the pump hydraulic fluid port of oil hydraulic pump D3 and fuel tank Y3, each four Twoway valves H31, H32, the return opening of H33 receives fuel tank Y3, two active chambers of corresponding ratchet self-locking oil cylinder all received respectively by two actuator ports of each four Twoway valvess by hydraulic lock, redundant valve S3 is stop valve, and two actuator ports of redundant valve S3 are respectively the first hydraulic fluid port, the second hydraulic fluid port,
First hydraulic fluid port of the redundant valve in each power output unit all receives the pressure oil port of each four Twoway valvess of this unit, and second hydraulic fluid port of the redundant valve in each power output unit is all communicated with the second hydraulic fluid port of the redundant valve in other power output unit;
As shown in Figure 2, described ratchet self-locking oil cylinder comprises master cylinder cylinder 1, secondary cylinder barrel 2, main piston 3, sub-piston 4, the two ends, left and right of master cylinder cylinder 1 are respectively closed by a cylinder cap 5, the left end of secondary cylinder barrel 2 is closed, the right-hand member of secondary cylinder barrel 2 docks with the left end of master cylinder cylinder 1, the secondary inner chamber of cylinder barrel 2 and the inner chamber of master cylinder cylinder 1 are separated by the left cylinder cap about 5 of master cylinder cylinder, main piston 3 is arranged in the inner chamber of master cylinder cylinder 1 with sliding matching mode, and the inner chamber of master cylinder cylinder 1 is separated into each separate active chamber around, left active chamber is wherein rodless cavity 11, right active chamber is wherein rod chamber 12, the barrel of master cylinder cylinder 1 offers two actuator ports, one of them actuator port is communicated with rodless cavity 11, another actuator port is communicated with rod chamber 12,
Described main piston 3 is cylinder-piston, it is outside that the right-hand member of main piston 3 extends master cylinder cylinder through the right cylinder cap 5 of master cylinder cylinder, main piston 3 is slidably matched and hermetic seal with the connecting part of the right cylinder cap 5 of master cylinder cylinder, and the side face of main piston 3 right part is formed with the lineal shape ratchet bar 6 that at least one is parallel to master piston slides axis;
Described master cylinder cylinder 1 is pivoted with at least one ratchet 7, each ratchet 7 can be switched to and engage respectively with each ratchet bar 6 of main piston side face, and can be switched to depart from each ratchet bar 6 and engage;
Described sub-piston 4 is arranged in the inner chamber of secondary cylinder barrel 2 with sliding matching mode, and it is coaxial with main piston 3, the right-hand member of sub-piston 4 passes the left cylinder cap 5 of master cylinder cylinder and is tight against main piston 3 left end, sub-piston 4 is slidably matched and hermetic seal with the connecting part of the left cylinder cap 5 of master cylinder cylinder, the inner chamber of secondary cylinder barrel 2 is separated into each separate sub-chamber around by sub-piston 4, left sub-chamber is wherein communicated with the rodless cavity 11 of master cylinder cylinder, and right sub-chamber is wherein communicated with the rod chamber 12 of master cylinder cylinder.
In other embodiment of the present invention, the quantity of power output unit also can be more than 2 or 3, and the ratchet self-locking oil cylinder in single power output unit and the quantity of four Twoway valvess also can be more than 2 or 3.
The working principle of the embodiment of the present invention is as follows:
When system is normally run, each power output unit independent operating separately, each power output unit provides power by the oil hydraulic pump of this unit for each ratchet self-locking oil cylinder in this unit, controls each ratchet self-locking oil cylinder in this unit run by four Twoway valvess of each in this unit;
When the oil hydraulic pump in a certain power output unit (such as the first power output unit) breaks down, oil hydraulic pump in other power output unit (such as second, third power output unit) by redundant valve for trouble unit provides power, to ensure that each ratchet self-locking oil cylinder of trouble unit can run normally.
The working principle of the ratchet self-locking oil cylinder in the embodiment of the present invention is as follows:
Utilize external driver part 9(tradition oil cylinder) order about each ratchet and be switched to depart from each ratchet bar and engage, the actuator port of rod chamber side is connected oil returning tube, pressure oil is injected rodless cavity by the actuator port of rodless cavity side, thus promotion main piston slides to the right, main piston is stretched out to the right, meanwhile, pressure oil in rodless cavity enters the left sub-chamber of secondary cylinder barrel, thus promotion sub-piston slides to the right, make sub-piston ejection main piston to the right, a compound thrust is produced to main piston, the ouput force of main piston is further promoted, when oil cylinder working-pressure is constant, existing single ram cylinder that the ouput force of main piston compares same specification can increase about 60%, after master piston slides puts in place, utilize external driver part to order about each ratchet to be switched to and to engage respectively with each ratchet bar of main piston side face, can by locking firm for main piston, external driver part is utilized to order about once again after each ratchet is switched to and departs from each ratchet bar and engage, main piston can be unlocked, after main piston unlocks, the actuator port of rodless cavity side is connected oil returning tube, pressure oil is injected rod chamber by the actuator port of rod chamber side, pressure oil in rod chamber also injects the right sub-chamber of secondary cylinder barrel in the lump, thus promotion main piston and sub-piston slide left in the lump, main piston and sub-piston can be made left to retract.
Claims (1)
1. a hydraulic redundancy bracing members axle force compensating system for combined type ratchet self-locking, comprises at least one power output unit;
Described power output unit comprises fuel tank, oil hydraulic pump, and at least one ratchet self-locking oil cylinder, at least one four Twoway valves, the quantity also one_to_one corresponding consistent with the quantity of ratchet self-locking oil cylinder of four Twoway valvess wherein, the inlet port of oil hydraulic pump wherein receives fuel tank, the pump hydraulic fluid port of oil hydraulic pump receives the pressure oil port of each four Twoway valvess, overflow relief valve is connected between the pump hydraulic fluid port of oil hydraulic pump and fuel tank, the return opening of each four Twoway valvess receives fuel tank, two active chambers of corresponding ratchet self-locking oil cylinder all received respectively by two actuator ports of each four Twoway valvess by hydraulic lock,
It is characterized in that: described power output unit also comprises a redundant valve, described redundant valve is stop valve, and two actuator ports of redundant valve are respectively the first hydraulic fluid port, the second hydraulic fluid port;
First hydraulic fluid port of the redundant valve in each power output unit all receives the pressure oil port of each four Twoway valvess of this unit, and the second hydraulic fluid port of the redundant valve in each power output unit is all communicated with the second hydraulic fluid port of the redundant valve in other power output unit;
Described ratchet self-locking oil cylinder comprises master cylinder cylinder, secondary cylinder barrel, main piston, sub-piston, the two ends, left and right of master cylinder cylinder are respectively closed by a cylinder cap, the left end of secondary cylinder barrel is closed, the right-hand member of secondary cylinder barrel docks with the left end of master cylinder cylinder, the secondary inner chamber of cylinder barrel and the inner chamber of master cylinder cylinder separate by about the left cylinder cap of master cylinder cylinder, main piston is arranged in the inner chamber of master cylinder cylinder with sliding matching mode, and the inner chamber of master cylinder cylinder is separated into each separate active chamber around, left active chamber is wherein rodless cavity, right active chamber is wherein rod chamber, the barrel of master cylinder cylinder offers two actuator ports, one of them actuator port is communicated with rodless cavity, another actuator port is communicated with rod chamber,
Described main piston is cylinder-piston, it is outside that the right part of main piston extends master cylinder cylinder through the right cylinder cap of master cylinder cylinder, the connecting part of main piston and the right cylinder cap of master cylinder cylinder is slidably matched and hermetic seal, and the side face of main piston right part is formed with the lineal shape ratchet bar that at least one is parallel to master piston slides axis;
Described master cylinder cylinder is pivoted with at least one ratchet, and each ratchet can be switched to and engage respectively with each ratchet bar of main piston side face, and can be switched to depart from each ratchet bar and engage;
Described sub-piston is arranged in the inner chamber of secondary cylinder barrel with sliding matching mode, and it is coaxial with main piston, the right-hand member of sub-piston passes the left cylinder cap of master cylinder cylinder and is tight against main piston left end, the connecting part of sub-piston and the left cylinder cap of master cylinder cylinder is slidably matched and hermetic seal, the inner chamber of secondary cylinder barrel is separated into each separate sub-chamber around by sub-piston, left sub-chamber is wherein communicated with the rodless cavity of master cylinder cylinder, and right sub-chamber is wherein communicated with the rod chamber of master cylinder cylinder.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410316616.XA CN104100600B (en) | 2014-07-06 | 2014-07-06 | The hydraulic redundancy bracing members axle force compensating system of combined type ratchet self-locking |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410316616.XA CN104100600B (en) | 2014-07-06 | 2014-07-06 | The hydraulic redundancy bracing members axle force compensating system of combined type ratchet self-locking |
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| CN104100600A CN104100600A (en) | 2014-10-15 |
| CN104100600B true CN104100600B (en) | 2016-04-13 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4202792C2 (en) * | 1992-01-31 | 1994-06-30 | Montan Hydraulik Gmbh & Co Kg | Control for a working cylinder that can be locked on both sides and locked in one end position |
| GB2340486B (en) * | 1998-08-17 | 2002-05-22 | Trans Nordic Hydraulics Ltd | An hydraulic power system on a vehicle |
| CN2795516Y (en) * | 2005-04-20 | 2006-07-12 | 相锡洲 | Multifunction air control slow landing valve |
| KR101188409B1 (en) * | 2012-02-17 | 2012-10-08 | (주) 경성하이테크 | Real time power saving apparatus for oil pressure system |
| EP2617646A2 (en) * | 2012-01-17 | 2013-07-24 | Nabtesco Corporation | Aircraft actuator hydraulic system |
| CN204082783U (en) * | 2014-07-06 | 2015-01-07 | 上海宏信设备工程有限公司 | The hydraulic redundancy bracing members axle force compensating system of combined type ratchet self-locking |
-
2014
- 2014-07-06 CN CN201410316616.XA patent/CN104100600B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4202792C2 (en) * | 1992-01-31 | 1994-06-30 | Montan Hydraulik Gmbh & Co Kg | Control for a working cylinder that can be locked on both sides and locked in one end position |
| GB2340486B (en) * | 1998-08-17 | 2002-05-22 | Trans Nordic Hydraulics Ltd | An hydraulic power system on a vehicle |
| CN2795516Y (en) * | 2005-04-20 | 2006-07-12 | 相锡洲 | Multifunction air control slow landing valve |
| EP2617646A2 (en) * | 2012-01-17 | 2013-07-24 | Nabtesco Corporation | Aircraft actuator hydraulic system |
| KR101188409B1 (en) * | 2012-02-17 | 2012-10-08 | (주) 경성하이테크 | Real time power saving apparatus for oil pressure system |
| CN204082783U (en) * | 2014-07-06 | 2015-01-07 | 上海宏信设备工程有限公司 | The hydraulic redundancy bracing members axle force compensating system of combined type ratchet self-locking |
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| CN104100600A (en) | 2014-10-15 |
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