CN104099741B - A kind of gatte rwalking contracting roller and preparation method thereof - Google Patents
A kind of gatte rwalking contracting roller and preparation method thereof Download PDFInfo
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- CN104099741B CN104099741B CN201410385715.3A CN201410385715A CN104099741B CN 104099741 B CN104099741 B CN 104099741B CN 201410385715 A CN201410385715 A CN 201410385715A CN 104099741 B CN104099741 B CN 104099741B
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- roller
- roll
- roll shaft
- contracting
- base roller
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Abstract
The present invention relates to a kind of gatte rwalking contracting roller and preparation method thereof.Specifically, be used to carry out contracting roller on the gatte rwalking of fulling milling and preparation method thereof to worsted spinning, woolen spinning, blending and knit fabric.Described gatte rwalking contracting roller comprises base roller, and there is the axis hole coordinated with roll shaft at Ji Gun center, is fixed together in the axis hole that described roll shaft stretches into base roller between the two.The cylindrical being characterized in base roller has clad, and described clad is formed with heating pressurization while the fabric wrapping being impregnated with phenolic resins is on base roller.Adopt the gatte rwalking of this contracting roller, not only can improve fulling speed, improve fulling efficiency, and processed face thickness is even, quality is better.Also can be used on combination machine of washing and shrinking.
Description
Technical field
The present invention relates to a kind of textile product treating apparatus and preparation method thereof.Specifically, be used to carry out contracting roller on the gatte rwalking of fulling milling and preparation method thereof to worsted spinning, woolen spinning, blending and knit fabric.Also can be used on combination machine of washing and shrinking.
Background technology
All know in textile industry, worsted spinning, woolen spinning, blending and knit fabric need after weaving out to carry out fulling process, make that its surperficial matte is plentiful, good springiness, good hand touch.Fulling treatment facility used is efficient gatte rwalking, and this efficient gatte rwalking contains contracting roller, lower contracting roller, and the outlet side of contracting roller is provided with and deposits passage up and down.During work, by fulling material by entering up and down between contracting roller away from the side of depositing passage, by the crushing failure at high speed of contracting roller up and down, enter again and deposit in passage, and deposit in passage S-shaped folding after be pushed out, send into again up and down between contracting roller, repeat above-mentioned steps, thus realize the fulling process of woolen material.The roller of contracting up and down is wherein all adopt traditional contracting roller, and this tradition contracting roller contains roll shaft, and roll shaft is fixed with Metal Substrate roller, described Metal Substrate roller is cylindric.The outer surface cover of Metal Substrate roller has nonmetal cover, and described nonmetal cover mixes with phenolic resins after adopting useless cloth to pulverize, then the cylindrical being squeezed in Metal Substrate roller by heating mould and press is formed.Because this contracting roller mixes with phenolic resins after the useless cloth of employing is pulverized, the cylindrical being squeezed in Metal Substrate roller again with mould and press is formed, the lines very irregular of its cylindrical, not only fulling speed is comparatively slow, efficiency is not high, and processed face thickness differ, second-rate.
Summary of the invention
The problem to be solved in the present invention is to provide a kind of gatte rwalking contracting roller.Adopt the gatte rwalking of this contracting roller, not only can improve fulling speed, improve fulling efficiency, and processed face thickness is even, quality is better.
Another problem that the present invention will solve is to provide a kind of method preparing gatte rwalking contracting roller.
The problems referred to above that the present invention will solve are realized by following technical scheme:
Gatte rwalking contracting roller of the present invention comprises base roller, and there is the axis hole coordinated with roll shaft at Ji Gun center, is fixed together in the axis hole that described roll shaft stretches into base roller between the two.Be characterized in base roller cylindrical on have clad, described clad is formed with heating pressurization while the fabric wrapping being impregnated with phenolic resins is on base roller.
Wherein, the thickness of described clad is no less than 1cm.
Described base roller is metallic roll.Described metallic roll is hollow roll.
The feature preparing the method for described gatte rwalking contracting roller comprises the following steps successively:
First get roll shaft and base roller ready, and the two is fixed together;
Get ready again put roll stand, resin storage tank, form-holder and be wound with fabric put roll shaft, described in be wound with fabric roll shaft two ends of putting be that rotatable shape is placed in and puts in roll stand.Described resin storage tank is open trough, is provided with two upper deflector rolls and a lower guide roll, all parallels between upper lower guide roll, between upper lower guide roll with described roll shaft in it.Described two upper deflector rolls are arranged on the respective slot place of resin storage tank respectively in rotatable shape, described lower guide roll is the interior close bottom land place of resin storage tank that rotatable shape is arranged on two between deflector roll; Described form-holder is door frame, has pressure roller and warm-up mill respectively above and below between two munnions of door frame, coordinates between warm-up mill two ends with described two munnions in rotatable shape.All there is vertical chute the adjacent side of described two munnions, all has top shoe and sliding block in two vertical chutes, and two driving mechanisms driving top shoe lifting are arranged at the top of described door frame.Roll shaft with base roller is between pressure roller and warm-up mill, and the two ends of roll shaft are that rotatable shape is arranged in corresponding downslide soon, and roll shaft one end is connected with actuating unit; Under using state, between the base roller on pressure roller and roll shaft, be in contact between base roller and warm-up mill;
Then, the fabric outer end of putting on roll shaft is walked around on the upside of a contiguous upper deflector roll, on the downside of lower guide roll successively and rear flank on deflector roll on another, around on described base roller; Wherein, resin is had in described resin storage tank;
Finally, start actuating unit, by actuating unit band action roller shaft and on base roller rotate, while the fabric wrapping being impregnated with resin is on base roller, by the effect of pressure roller and warm-up mill, the cylindrical of base roller forms clad, obtains gatte rwalking contracting roller.
Wherein, described driving mechanism is hydraulic cylinder, and down and be connected with top shoe respectively, described pressure roller roll shaft two ends are all arranged on corresponding top shoe in rotatable shape in the piston rod outer end of two hydraulic cylinders.
The cylindrical of described warm-up mill is minute surface.
Described actuating unit is motor and speed reducer.
As can be seen from the above scheme, due to base roller cylindrical on have clad, described clad is formed with heating while the fabric wrapping being impregnated with phenolic resins is on base roller, make the lines of contracting roller cylindrical even, regular, after mixing with phenolic resins after pulverizing with adopting useless cloth in background technology, the contracting roller that the cylindrical being squeezed in Metal Substrate roller again with mould and press is formed is compared, not only greatly can improve fulling speed, improve fulling efficiency, and processed face thickness is even, quality is better.
Accompanying drawing explanation
Fig. 1 is gatte rwalking contracting roll structure schematic diagram of the present invention;
Fig. 2 is the process units schematic diagram of gatte rwalking contracting roller of the present invention;
Fig. 3 is that schematic diagram is looked on the right side of Fig. 2.
Detailed description of the invention
As shown in Figure 1, gatte rwalking contracting roller of the present invention comprises base roller 1 and roll shaft 3, and base roller 1 center is processed with the axis hole coordinated with roll shaft 3, and secure fit together, the cylindrical of described base roller 1 is processed with clad 2 in the axis hole that described roll shaft 3 stretches into base roller 1 and between the two.Described clad 2 be wound on base roller 1 with the fabric 6 being impregnated with phenolic resins while heating and formed.
Wherein, the thickness of described clad 2 is no less than 1cm, and in the present embodiment, the thickness of described clad 2 is 1.3cm.Described base roller 1 is metallic roll, both can be stainless steel rider, can be also aluminium alloy roller, and the base roller 1 in the present embodiment is stainless steel rider.Described base roller 1 also can adopt other material beyond metal material to make.
For reducing production cost, reduce the consumption of material, described metallic roll is hollow roll.
As shown in Figures 2 and 3, the method for producing gatte rwalking contracting roller comprises the following steps successively:
First get required roll shaft 3 and base roller 1 ready, and the two is fixed together;
Get ready again put roll stand 4, resin storage tank 14, form-holder 13 and be wound with fabric 6 put roll shaft 5, described in be wound with fabric 6 roll shaft 5 two ends of putting be that rotatable shape is placed in and puts in roll stand 4.Described resin storage tank 14 is open trough, and be provided with two upper deflector rolls 7 and a lower guide roll 8 in it, described upper deflector roll 7 all parallels with between lower guide roll 8, between upper lower guide roll with described roll shaft 3.Described two upper deflector rolls 7 be the respective slot place that rotatable shape is arranged on resin storage tank 14 by bearing respectively, and described lower guide roll 8 is arranged on close bottom land places in the resin storage tanks 14 between two upper deflector rolls 7 in rotatable shape.Described form-holder 13 is door frame, is respectively arranged with pressure roller 10 and warm-up mill 12 above and below between two munnions 11 of door frame, coordinates between warm-up mill 12 two ends with described two munnions 11 in rotatable shape.Wherein, the cylindrical of warm-up mill 12 is minute surface.The adjacent side of described two munnions 11 is all processed with vertical chute, is provided with top shoe 101 and sliding block 301 in two vertical chutes, and the top of described door frame is provided with the driving mechanism 9 that two drive top shoe lifting.Described driving mechanism 9 is hydraulic cylinders, and down and be connected with a top shoe 101 respectively, the roll shaft two ends of described pressure roller 10 are all that rotatable shape is arranged on corresponding top shoe 101 center by bearing in the piston rod outer end of two hydraulic cylinders.Roll shaft 3 with base roller 1 is between pressure roller 10 and warm-up mill 12, and the two ends of roll shaft 3 are all that rotatable shape is arranged on corresponding sliding block 301 center by bearing, and roll shaft 3 one end is connected with actuating unit 15.Described actuating unit is motor and speed reducer.Under using state, between the base roller 1 on pressure roller 10 and roll shaft 3, be in contact between base roller 1 and warm-up mill 12;
Then, fabric 6 outer end of putting on roll shaft 5 is walked around on the upside of a contiguous upper deflector roll 7, on the downside of lower guide roll 8 successively and rear flank on deflector roll 7 on another, around on described base roller 1.Wherein, in described resin storage tank 14, filling has resin;
Afterwards, start actuating unit 15, by actuating unit 15 with action roller shaft 3 and on base roller 1 rotate, make fabric 6 by resin storage tank 14.While the fabric 6 being impregnated with resin is wound on base roller 1, by the effect of pressure roller 10 and warm-up mill 12, the cylindrical of base roller 1 is formed one deck clad 2, obtains gatte rwalking contracting roller.
Claims (8)
1. a gatte rwalking contracting roller, comprises base roller, and there is the axis hole coordinated with roll shaft at Ji Gun center, is fixed together in the axis hole that described roll shaft stretches into base roller between the two; It is characterized in that base roller cylindrical on have clad, described clad is formed with heating pressurization while the fabric wrapping being impregnated with phenolic resins is on base roller.
2. gatte rwalking contracting roller according to claim 1, is characterized in that the thickness of described clad is no less than 1cm.
3. gatte rwalking contracting roller according to claim 1, is characterized in that described base roller is metallic roll.
4. gatte rwalking contracting roller according to claim 3, is characterized in that described metallic roll is hollow roll.
5. prepare the method for gatte rwalking contracting roller described in claim 1, it is characterized in that comprising the following steps successively:
First get roll shaft and base roller ready, and the two is fixed together;
Get ready again put roll stand, resin storage tank, form-holder and be wound with fabric put roll shaft, described in be wound with fabric roll shaft two ends of putting be that rotatable shape is placed in and puts in roll stand; Described resin storage tank is open trough, is provided with two upper deflector rolls and a lower guide roll, all parallels between upper lower guide roll, between upper lower guide roll with described roll shaft in it; Described two upper deflector rolls are arranged on the respective slot place of resin storage tank respectively in rotatable shape, described lower guide roll is the interior close bottom land place of resin storage tank that rotatable shape is arranged on two between deflector roll; Described form-holder is door frame, has pressure roller and warm-up mill respectively above and below between two munnions of door frame, coordinates between warm-up mill two ends with described two munnions in rotatable shape; All there is vertical chute the adjacent side of described two munnions, all has top shoe and sliding block in two vertical chutes, and two driving mechanisms driving top shoe lifting are arranged at the top of described door frame; Roll shaft with base roller is between pressure roller and warm-up mill, and the two ends of roll shaft are that rotatable shape is arranged in corresponding downslide soon, and roll shaft one end is connected with actuating unit; Under using state, between the base roller on pressure roller and roll shaft, be in contact between base roller and warm-up mill;
Then, the fabric outer end of putting on roll shaft is walked around on the upside of a contiguous upper deflector roll, on the downside of lower guide roll successively and rear flank on deflector roll on another, around on described base roller; Wherein, resin is had in described resin storage tank;
Finally, start actuating unit, by actuating unit band action roller shaft and on base roller rotate, while the fabric wrapping being impregnated with resin is on base roller, by the effect of pressure roller and warm-up mill, the cylindrical of base roller forms clad, obtains gatte rwalking contracting roller.
6. method according to claim 5, is characterized in that described driving mechanism is hydraulic cylinder, and down and be connected with top shoe respectively, described pressure roller roll shaft two ends are all arranged on corresponding top shoe in rotatable shape in the piston rod outer end of two hydraulic cylinders.
7. method according to claim 5, is characterized in that the cylindrical of described warm-up mill is minute surface.
8. method according to claim 5, is characterized in that described actuating unit is motor and speed reducer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410385715.3A CN104099741B (en) | 2014-08-07 | 2014-08-07 | A kind of gatte rwalking contracting roller and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410385715.3A CN104099741B (en) | 2014-08-07 | 2014-08-07 | A kind of gatte rwalking contracting roller and preparation method thereof |
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| Publication Number | Publication Date |
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| CN104099741A CN104099741A (en) | 2014-10-15 |
| CN104099741B true CN104099741B (en) | 2015-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410385715.3A Active CN104099741B (en) | 2014-08-07 | 2014-08-07 | A kind of gatte rwalking contracting roller and preparation method thereof |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106978693A (en) * | 2017-04-17 | 2017-07-25 | 华贝纳（杭州）毛纺染整有限公司 | A kind of gatte rwalking compression roller and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2192014A (en) * | 1986-06-26 | 1987-12-31 | Clermont Jose Maria Serracant | A fabric fulling and/or washing machine in rope form |
| CN1099079C (en) * | 1996-10-03 | 2003-01-15 | 国际商业机器公司 | Method and system for data backup and recovery in multiple system environment |
| CN202011975U (en) * | 2011-04-07 | 2011-10-19 | 杭州航民达美染整有限公司 | Preshrinking device for flat steaming machine |
| CN203960579U (en) * | 2014-08-07 | 2014-11-26 | 无锡星卫星机械科技有限公司 | A kind of gatte rwalking contracting roller |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1265863B1 (en) * | 1993-03-12 | 1996-12-12 | Biancalani & C Off Mec | MACHINE FOR TREATMENT OF FABRIC IN ROPE, WITH INCORPORATING ELECTRIC DRIVE MOTORS, FOR MILLING AND FOR OTHER OPERATIONS. |
-
2014
- 2014-08-07 CN CN201410385715.3A patent/CN104099741B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2192014A (en) * | 1986-06-26 | 1987-12-31 | Clermont Jose Maria Serracant | A fabric fulling and/or washing machine in rope form |
| CN1099079C (en) * | 1996-10-03 | 2003-01-15 | 国际商业机器公司 | Method and system for data backup and recovery in multiple system environment |
| CN202011975U (en) * | 2011-04-07 | 2011-10-19 | 杭州航民达美染整有限公司 | Preshrinking device for flat steaming machine |
| CN203960579U (en) * | 2014-08-07 | 2014-11-26 | 无锡星卫星机械科技有限公司 | A kind of gatte rwalking contracting roller |
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| CN104099741A (en) | 2014-10-15 |
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Effective date of registration: 20201104 Address after: No.82 Yanchang Road, Huishan Economic Development Zone, Wuxi City, Jiangsu Province Patentee after: Wuxi Qianli Machinery Co., Ltd Address before: Huishan Yanqiao street kurahashi village 214174 Jiangsu city of Wuxi Province Patentee before: WUXI XINGWEIXING MECHANICAL TECHNOLOGY Co.,Ltd. |