CN104098286A - Special concrete pumping agent for ultra-high buildings and preparation method thereof - Google Patents
Special concrete pumping agent for ultra-high buildings and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种超高层建筑混凝土专用泵送剂,它由包括含双键的聚醚单体、不饱和羧酸及其衍生物单体、不饱和羧酸酯及其衍生物单体、泌水改善型助剂、链转移剂、引发剂的原料制备而成,其中含双键的聚醚单体、不饱和羧酸及其衍生物单体、不饱和羧酸酯及其衍生物单体、泌水改善型助剂共同组成减水剂,所述引发剂的加入量、链转移剂的加入量分别为所述减水剂总重量的0.2~0.5%、0.05~0.2%。本发明超高层建筑混凝土专用泵送剂不需要与其它助剂进行复配,组成简单,对混凝土有减水保坍效果,而且降低混凝土的初始黏度,避免超高层混凝土泵送时的沁水现象,适用于100米以上的超高层建筑混凝土的顺利泵送。The invention relates to a special pumping agent for super high-rise building concrete, which consists of polyether monomer containing double bonds, unsaturated carboxylic acid and its derivative monomer, unsaturated carboxylic acid ester and its derivative monomer, secreted It is prepared from the raw materials of water-improving additives, chain transfer agents, and initiators, including polyether monomers containing double bonds, unsaturated carboxylic acids and their derivative monomers, unsaturated carboxylic acid esters and their derivative monomers and bleeding-improving additives together form a water-reducer, and the added amount of the initiator and the chain transfer agent are respectively 0.2-0.5% and 0.05-0.2% of the total weight of the water-reducer. The special pumping agent for super high-rise building concrete of the present invention does not need to be compounded with other additives, the composition is simple, it has the effect of reducing water and slump of concrete, and reduces the initial viscosity of concrete, avoiding the water phenomenon when pumping super high-rise concrete , suitable for smooth pumping of concrete in super high-rise buildings above 100 meters.
Description
技术领域technical field
本发明涉及建筑材料技术领域,具体涉及一种超高层建筑混凝土专用泵送剂及其制备方法。The invention relates to the technical field of building materials, in particular to a special pumping agent for super high-rise building concrete and a preparation method thereof.
背景技术Background technique
随着建筑施工工程的增多,泵送混凝土被广泛使用,由于建筑混凝土强度高、粘度大、易离析,因此在泵送过程容易出现严重坍损,为了减少建筑混凝土泵送过程的坍损,一般在混凝土中添加外加剂,用以对混凝土实现减水保坍,减小坍损,降低泵送难度。目前,大部分泵送剂需要通过复配法得到,即以常规应用的几种减水剂,例如聚羧酸系减水剂和缓凝剂、保水剂、引气剂等助剂按照一定比例混合得到,但是这类混凝土外加剂组成比较复杂,制备过程比较麻烦,并且只对中低层混凝土泵送时有效,对于高层建筑混凝土泵送,特别是100米以上的超高层建筑混凝土泵送时,需要泵送压力很高,而高压力会导致混凝土出现泌水问题,造成混凝土离析、严重坍损或堵泵,混凝土泵送困难。With the increase of construction projects, pumped concrete is widely used. Due to the high strength, high viscosity and easy segregation of construction concrete, it is prone to serious collapse during the pumping process. In order to reduce the collapse during the construction concrete pumping process, generally Admixtures are added to concrete to reduce water and slump, reduce slump damage, and reduce pumping difficulty. At present, most of the pumping agents need to be obtained through the compounding method, that is, several commonly used water reducers, such as polycarboxylate water reducers and retarders, water retaining agents, air-entraining agents and other additives are mixed in a certain proportion. However, the composition of this type of concrete admixture is more complicated, and the preparation process is more troublesome, and it is only effective when pumping middle and low-rise concrete. For high-rise building concrete pumping, especially when super high-rise building concrete pumping is more than 100 meters, it needs The pumping pressure is very high, and the high pressure will cause the concrete to bleed, resulting in concrete segregation, severe collapse or blockage of the pump, making it difficult to pump the concrete.
发明内容Contents of the invention
本发明所要解决的技术问题是针对上述现有技术存在的不足而提供一种超高层建筑混凝土专用泵送剂及其制备方法,其组成简单,避免超高层混凝土泵送时出现沁水现象。The technical problem to be solved by the present invention is to provide a special pumping agent for super high-rise building concrete and its preparation method in view of the shortcomings of the above-mentioned prior art.
本发明为解决上述提出的问题所采用的技术方案为:The technical scheme that the present invention adopts for solving the above-mentioned problem is:
一种超高层建筑混凝土专用泵送剂,它由包括含双键的聚醚单体、不饱和羧酸及其衍生物单体、不饱和羧酸酯及其衍生物单体、泌水改善型助剂、链转移剂、引发剂的原料制备而成,其中含双键的聚醚单体、不饱和羧酸及其衍生物单体、不饱和羧酸酯及其衍生物单体、泌水改善型助剂共同组成减水剂;所述引发剂的加入量为所述减水剂总重量的0.2~0.5%,所述链转移剂的加入量为所述减水剂总重量的0.05~0.2%。A special pumping agent for super high-rise building concrete, which consists of polyether monomers containing double bonds, unsaturated carboxylic acids and their derivative monomers, unsaturated carboxylic acid esters and their derivative monomers, bleeding-improving type It is prepared from the raw materials of additives, chain transfer agents and initiators, including polyether monomers containing double bonds, unsaturated carboxylic acids and their derivative monomers, unsaturated carboxylic acid esters and their derivative monomers, bleeding The improved additives together form a water reducer; the addition amount of the initiator is 0.2-0.5% of the total weight of the water reducer, and the addition amount of the chain transfer agent is 0.05-0.5% of the total weight of the water reducer. 0.2%.
按上述方案,所述减水剂按重量百分比计,其各组分含量如下:含双键的聚醚单体60~90%,不饱和羧酸及其衍生物单体8~30%,不饱和羧酸酯及其衍生物单体1~10%,泌水改善型助剂1~10%。According to the above scheme, the water reducer is calculated by weight percentage, and its components are as follows: 60-90% of polyether monomers containing double bonds, 8-30% of unsaturated carboxylic acid and its derivative monomers, not Saturated carboxylic acid ester and its derivatives monomer 1-10%, bleeding-improving additive 1-10%.
按上述方案,所述含双键的聚醚单体的化学结构式如式1所示:According to the above scheme, the chemical structural formula of the polyether monomer containing double bonds is as shown in formula 1:
式1中,R1和R2分别表示氢原子或者1~3个碳原子的烷基中的一种;X为碳原子、亚甲基或1~10个碳原子的烷基中的一种;R3O为2~5个碳原子的烷氧基,a为该烷氧基的聚合度,其值为9~100;R4为氢原子或1~3个碳原子的烷基;n为聚合度,其值为9~100。In Formula 1, R 1 and R 2 respectively represent a hydrogen atom or one of the alkyl groups with 1 to 3 carbon atoms; X is one of the carbon atoms, methylene or alkyl groups with 1 to 10 carbon atoms ; R 3 O is an alkoxy group with 2 to 5 carbon atoms, a is the polymerization degree of the alkoxy group, and its value is 9 to 100; R 4 is a hydrogen atom or an alkyl group with 1 to 3 carbon atoms; n It is the degree of polymerization, and its value is 9-100.
按上述方案,所述不饱和羧酸及其衍生物单体的化学结构式如式2所示:According to the above scheme, the chemical structural formula of the unsaturated carboxylic acid and derivative monomer thereof is as shown in formula 2:
式2中,R5和R6分别表示氢原子、甲基或羧基中的一种,且R5和R6不能同时为羧基;R7表示氢原子、甲基或羧基中的一种;M表示氢原子、一价金属离子或二价金属离子中的一种;m为聚合度,其值为9~100。In formula 2, R 5 and R 6 represent one of hydrogen atom, methyl or carboxyl, and R 5 and R 6 cannot be carboxyl at the same time; R 7 represents one of hydrogen atom, methyl or carboxyl; M Indicates one of hydrogen atom, monovalent metal ion or divalent metal ion; m is the degree of polymerization, and its value is 9-100.
按上述方案,所述不饱和羧酸酯及其衍生物单体为丙烯酸甲酯、丙烯酸乙酯、丙烯酸异丁酯、丙烯酸羟乙酯、丙烯酸羟丙酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸异丁酯中的一种或几种按任意比例的混合物。According to the above scheme, the unsaturated carboxylic acid ester and its derivative monomers are methyl acrylate, ethyl acrylate, isobutyl acrylate, hydroxyethyl acrylate, hydroxypropyl acrylate, methyl methacrylate, methacrylic acid One or more mixtures of ethyl ester and isobutyl methacrylate in any proportion.
按上述方案,所述泌水改善型助剂是丙烯酰胺单体或者分子量1000~10000的淀粉丙烯酸酯的一种。According to the above solution, the bleeding-improving additive is acrylamide monomer or a starch acrylate with a molecular weight of 1000-10000.
按上述方案,所述链转移剂为巯基乙醇、2-羟基丙硫醇、巯基乙酸、2-巯基丙酸、3-巯基丙酸、2-巯基丁二酸中的一种或几种按任意比例的混合物。According to the above scheme, the chain transfer agent is one or more of mercaptoethanol, 2-hydroxypropanethiol, thioglycolic acid, 2-mercaptopropionic acid, 3-mercaptopropionic acid, and 2-mercaptosuccinic acid. Proportional mixture.
按上述方案,所述引发剂为过硫酸铵、过硫酸钾、偶氮二异丁腈中的一种或几种按任意比例的混合物。According to the above scheme, the initiator is one or more mixtures in any proportion among ammonium persulfate, potassium persulfate and azobisisobutyronitrile.
上述超高层建筑混凝土专用泵送剂的制备方法,包括如下步骤:The preparation method of the above-mentioned special pumping agent for super high-rise building concrete comprises the following steps:
1)以上述配比,称取含双健的聚醚单体60~90份、不饱和羧酸及其衍生物单体8~30份、不饱和羧酸酯及其衍生物单体1~10份、沁水改善型助剂1~10份,其中含双键的聚醚单体、不饱和羧酸及其衍生物单体、不饱和羧酸酯及其衍生物单体、泌水改善型助剂共同组成减水剂,称取引发剂的量为所述减水剂总重量的0.2~0.5%,称取链转移剂的量为所述减水剂总重量的0.05~0.2%,备用;1) According to the above ratio, weigh 60-90 parts of polyether monomers containing double bonds, 8-30 parts of unsaturated carboxylic acid and its derivative monomers, and 1-30 parts of unsaturated carboxylic acid esters and their derivative monomers. 10 parts, 1-10 parts of water-improving additives, including polyether monomers containing double bonds, unsaturated carboxylic acids and their derivative monomers, unsaturated carboxylic acid esters and their derivative monomers, bleeding improvement type additives together to form a water reducer, the weight of the initiator is 0.2-0.5% of the total weight of the water reducer, and the weight of the chain transfer agent is 0.05-0.2% of the total weight of the water reducer. spare;
2)将不饱和羧酸及其衍生物单体、不饱和羧酸酯及其衍生物单体、链转移剂共同溶解于水配成水溶液A,将引发剂溶解于水配成水溶液B;2) dissolving the unsaturated carboxylic acid and its derivative monomer, the unsaturated carboxylic acid ester and its derivative monomer, and the chain transfer agent in water to form an aqueous solution A, and dissolving the initiator in water to form an aqueous solution B;
3)在氮气气氛下,将含双键的聚醚单体和泌水改善型助剂加入水中,搅拌至含双键的聚醚单体和沁水改善型助剂完全溶解后,升温至60~80℃,同时滴加水溶液A和水溶液B,滴加时间控制到1~4h;滴加完毕后保温反应1~3.5h,反应结束后,降温加碱以及少量水调节至pH为6~7,即得到超高层建筑混凝土专用泵送剂。3) Under nitrogen atmosphere, add polyether monomers containing double bonds and bleeding-improving additives into water, stir until the polyether monomers containing double bonds and water-improving additives are completely dissolved, then raise the temperature to 60 At ~80°C, add aqueous solution A and aqueous solution B dropwise at the same time, and the dropping time is controlled to 1~4h; after the dropwise addition, keep warm for 1~3.5h. After the reaction, cool down and add alkali and a small amount of water to adjust the pH to 6~7 , that is, to obtain a special pumping agent for super high-rise building concrete.
按上述方案,所述水溶液A、水溶液B和步骤3)中水的量根据实际情况而定,根据所制备超高层建筑混凝土专用泵送剂的固含量要求,可计算出制备过程中所需要水的总量,通常使所得超高层建筑混凝土专用泵送剂的固含量在30-60%即可。According to the above scheme, the amount of water in the aqueous solution A, aqueous solution B and step 3) is determined according to the actual situation, and according to the solid content requirements of the prepared super high-rise building concrete pumping agent, the required water in the preparation process can be calculated. The total amount usually makes the solid content of the special pumping agent for super high-rise building concrete at 30-60%.
按上述方案,所述碱为片碱或片碱水溶液。According to the scheme, the alkali is caustic soda or caustic soda aqueous solution.
本发明所述超高层建筑混凝土专用泵送剂可以应用于超高层泵送混凝土中,其作为外加剂的掺量为1.0-1.8%。该掺量范围以固含量在30-60%为标准,具体用量可根据实际固含量相应调整。The special pumping agent for super high-rise building concrete of the present invention can be applied to super high-rise pumping concrete, and its dosage as an admixture is 1.0-1.8%. The dosage range is based on the solid content of 30-60%, and the specific dosage can be adjusted according to the actual solid content.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明超高层建筑混凝土专用泵送剂及其制备方法,以含双键不饱和聚醚单体为主要原料,加入不饱和羧酸及其衍生物单体和不饱和羧酸及其衍生物单体,用于在高分子聚合物的分子结构中引入具有吸附作用的羧基,在混凝土碱性条件下水解释放出羧基的酯基和具有保水作用的侧链。本发明超高层建筑混凝土专用泵送剂不需要与其它助剂(如缓凝剂、保水剂、引气剂等)进行复配,组成简单。本发明超高层建筑混凝土专用泵送剂对混凝土有减水保坍效果,而且降低混凝土的初始黏度,避免超高层混凝土泵送时的沁水现象,适用于100米以上的超高层建筑混凝土的顺利泵送。The special pumping agent for super high-rise building concrete and the preparation method thereof of the present invention use unsaturated polyether monomers containing double bonds as main raw materials, add unsaturated carboxylic acid and its derivative monomers and unsaturated carboxylic acid and its derivative monomers It is used to introduce carboxyl group with adsorption function into the molecular structure of high molecular polymer, and release the ester group of carboxyl group and the side chain with water retention function after hydrolysis under concrete alkaline conditions. The special pumping agent for super high-rise building concrete of the present invention does not need to be compounded with other additives (such as retarder, water-retaining agent, air-entraining agent, etc.), and the composition is simple. The special pumping agent for super high-rise building concrete of the present invention has the effect of water-reducing and slump-preserving concrete, and also reduces the initial viscosity of concrete, avoids the water phenomenon when super high-rise concrete is pumped, and is suitable for the smooth operation of super high-rise building concrete over 100 meters. pumping.
具体实施方式Detailed ways
为了更好地理解本发明,下面结合实施例进一步阐明本发明的内容,但本发明不仅仅局限于下面的实施例。In order to better understand the present invention, the content of the present invention is further illustrated below in conjunction with the examples, but the present invention is not limited to the following examples.
实施例1Example 1
一种超高层建筑混凝土专用泵送剂,由如下原料在溶剂水中制备而成,各原料的用量如下:A special pumping agent for super high-rise building concrete, which is prepared from the following raw materials in solvent water, and the dosage of each raw material is as follows:
上述超高层建筑混凝土专用泵送剂的制备方法,包括如下步骤:The preparation method of the above-mentioned special pumping agent for super high-rise building concrete comprises the following steps:
1)以上述配比,称取各原料备用;1) With the above proportioning ratio, take each raw material for subsequent use;
2)将羧酸A、丙烯酸甲酯、巯基乙醇共同溶解于80g水中配成水溶液A,将过硫酸铵溶解于80g水中配成水溶液B;2) Carboxylic acid A, methyl acrylate and mercaptoethanol are dissolved in 80g water to form aqueous solution A, and ammonium persulfate is dissolved in 80g water to form aqueous solution B;
3)在氮气保护下,在装有温度计、搅拌器和滴液漏斗的500ml四口烧瓶中,依次加入100g去离子水、聚醚A和淀粉丙烯酸酯,水浴加热搅拌,温度控制在40℃左右;待聚醚A和淀粉丙烯酸酯充分溶解后,缓慢升高温度至60℃,然后开始同时滴加水溶液A和水溶液B,滴加时间控制在1h;滴加完毕后60℃继续保温1h,然后降温至40℃,加32wt%的片碱溶液中和以及去离子水,调节其pH至6,制得固含量约为40%的微黄色粘稠状共聚物,即得所述超高层建筑混凝土专用泵送剂。3) Under the protection of nitrogen, in a 500ml four-neck flask equipped with a thermometer, a stirrer and a dropping funnel, add 100g of deionized water, polyether A and starch acrylate in sequence, heat and stir in a water bath, and control the temperature at about 40°C ; After the polyether A and starch acrylate are fully dissolved, slowly raise the temperature to 60°C, and then start to drop the aqueous solution A and aqueous solution B at the same time, and the dropping time is controlled at 1h; Cool down to 40°C, add 32wt% caustic soda solution for neutralization and deionized water, adjust its pH to 6, and obtain a slightly yellow viscous copolymer with a solid content of about 40%, to obtain the super high-rise building concrete Special pumping agent.
具体反应方程式如下:Concrete reaction equation is as follows:
实施例2Example 2
一种超高层建筑混凝土专用泵送剂,由如下原料在溶剂水中制备而成,各原料的用量如下:A special pumping agent for super high-rise building concrete, which is prepared from the following raw materials in solvent water, and the dosage of each raw material is as follows:
上述超高层建筑混凝土专用泵送剂的制备方法,包括如下步骤:The preparation method of the above-mentioned special pumping agent for super high-rise building concrete comprises the following steps:
1)以上述配比,称取各原料备用;1) With the above proportioning ratio, take each raw material for subsequent use;
2)将羧酸钠B、丙烯酸乙酯、2-羟基丙硫醇共同溶解于80g水中配成水溶液A,将过硫酸铵溶解于80g水中配成水溶液B;2) Sodium carboxylate B, ethyl acrylate, and 2-hydroxypropanethiol were dissolved in 80g water to form aqueous solution A, and ammonium persulfate was dissolved in 80g water to form aqueous solution B;
3)在氮气保护下,在装有温度计、搅拌器和滴液漏斗的500ml四口烧瓶中,依次加入100g去离子水、聚醚B和淀粉丙烯酸酯,水浴加热搅拌,温度控制在40℃左右;待聚醚B和淀粉丙烯酸酯充分溶解后,缓慢升高温度至80℃,然后开始同时滴加水溶液A和水溶液B,滴加时间控制在3h;滴加完毕后80℃继续保温3.5h,然后降温至40℃,加片碱中和以及去离子水,调节其pH至7,制得固含量约为40%的微黄色粘稠状共聚物,即得所述超高层建筑混凝土专用泵送剂。3) Under the protection of nitrogen, in a 500ml four-neck flask equipped with a thermometer, agitator and dropping funnel, add 100g of deionized water, polyether B and starch acrylate in sequence, heat and stir in a water bath, and control the temperature at about 40°C ; After the polyether B and starch acrylate are fully dissolved, slowly raise the temperature to 80°C, then start to drop the aqueous solution A and aqueous solution B at the same time, and the dropping time is controlled at 3h; Then cool down to 40°C, add caustic soda to neutralize and deionized water, adjust its pH to 7, and obtain a light yellow viscous copolymer with a solid content of about 40%, which is the special pumping agent for super high-rise building concrete. agent.
实施例3Example 3
一种超高层建筑混凝土专用泵送剂,由如下原料在溶剂水中制备而成,各原料的用量如下:A special pumping agent for super high-rise building concrete, which is prepared from the following raw materials in solvent water, and the dosage of each raw material is as follows:
上述超高层建筑混凝土专用泵送剂的制备方法,包括如下步骤:The preparation method of the above-mentioned special pumping agent for super high-rise building concrete comprises the following steps:
1)以上述配比,称取各原料备用;1) With the above proportioning ratio, take each raw material for subsequent use;
2)将羧酸钙C、丙烯酸异丁酯和巯基乙酸共同溶解于80g水中配成水溶液A;将所述过硫酸钾溶解于80g水中配成水溶液B;2) Calcium carboxylate C, isobutyl acrylate and mercaptoacetic acid were dissolved in 80g water to form aqueous solution A; the potassium persulfate was dissolved in 80g water to form aqueous solution B;
3)在氮气保护下,在装有温度计、搅拌器和滴液漏斗的500ml四口烧瓶中,依次加入100g去离子水、聚醚C和丙烯酰胺单体,水浴加热搅拌,温度控制在40℃左右;待聚醚C和丙烯酰胺单体充分溶解后,缓慢升高温度至80℃,然后开始滴加水溶液A和水溶液B,滴加时间控制在3h;滴加完毕后80℃继续保温3.5h,然后降温至40℃,加片碱中和以及去离子水,调节其pH至7,制得固含量约为40%的微黄色粘稠状共聚物,即得所述超高层建筑混凝土专用泵送剂。3) Under the protection of nitrogen, in a 500ml four-necked flask equipped with a thermometer, a stirrer and a dropping funnel, add 100g of deionized water, polyether C and acrylamide monomer in sequence, heat and stir in a water bath, and control the temperature at 40°C About; After the polyether C and acrylamide monomer are fully dissolved, slowly raise the temperature to 80°C, then start to drop the aqueous solution A and aqueous solution B, and the dropping time is controlled at 3h; after the dropwise addition is completed, continue to keep warm at 80°C for 3.5h , then lower the temperature to 40°C, add caustic soda to neutralize and deionized water, adjust its pH to 7, and obtain a slightly yellow viscous copolymer with a solid content of about 40%, which is the special pump for super high-rise building concrete Send agent.
实施例4Example 4
一种超高层建筑混凝土专用泵送剂,由如下原料在溶剂水中制备而成,各原料的用量如下:A special pumping agent for super high-rise building concrete, which is prepared from the following raw materials in solvent water, and the dosage of each raw material is as follows:
上述超高层建筑混凝土专用泵送剂的制备方法,包括如下步骤:The preparation method of the above-mentioned special pumping agent for super high-rise building concrete comprises the following steps:
1)以上述配比,称取各原料备用;1) With the above proportioning ratio, take each raw material for subsequent use;
2)将羧酸镁D、丙烯酸羟乙酯和2-巯基丙酸共同溶解于80g水中配成水溶液A;将所述偶氮二异丁腈溶解于80g水中配成水溶液B;2) Magnesium carboxylate D, hydroxyethyl acrylate and 2-mercaptopropionic acid were dissolved in 80 g of water to form an aqueous solution A; the azobisisobutyronitrile was dissolved in 80 g of water to form an aqueous solution B;
3)在氮气保护下,在装有温度计、搅拌器和滴液漏斗的500ml四口烧瓶中,依次加入100g去离子水、聚醚D和丙烯酰胺单体,水浴加热搅拌,温度控制在40℃左右;待聚醚D和丙烯酰胺单体充分溶解后,缓慢升高温度至80℃,然后开始同时滴加水溶液A和水溶液B,滴加时间控制在3h;滴加完毕后80℃继续保温3.5h,然后降温至40℃,加片碱中和以及去离子水,调节其pH至7,制得固含量为40%的微黄色粘稠状共聚物,即得所述超高层建筑混凝土专用泵送剂。3) Under the protection of nitrogen, in a 500ml four-neck flask equipped with a thermometer, a stirrer and a dropping funnel, add 100g of deionized water, polyether D and acrylamide monomer in sequence, heat and stir in a water bath, and control the temperature at 40°C After the polyether D and the acrylamide monomer are fully dissolved, slowly raise the temperature to 80°C, then start to drop the aqueous solution A and aqueous solution B at the same time, and the dropping time is controlled at 3h; h, then lower the temperature to 40°C, add caustic soda to neutralize and deionized water, adjust its pH to 7, and obtain a slightly yellow viscous copolymer with a solid content of 40%, which is the special pump for super high-rise building concrete. Send agent.
实施例5Example 5
一种超高层建筑混凝土专用泵送剂,由如下原料在溶剂水中制备而成,各原料的用量如下:A special pumping agent for super high-rise building concrete, which is prepared from the following raw materials in solvent water, and the dosage of each raw material is as follows:
上述超高层建筑混凝土专用泵送剂的制备方法,包括如下步骤:The preparation method of the above-mentioned special pumping agent for super high-rise building concrete comprises the following steps:
1)以上述配比,称取各原料备用;1) With the above proportioning ratio, take each raw material for subsequent use;
2)将所述羧酸钾E、丙烯酸羟丙酯和3-巯基丙酸共同溶解于80g水中配成水溶液A;将所述偶氮二异丁腈和过硫酸铵溶解于80g水中配成水溶液B;2) The potassium carboxylate E, hydroxypropyl acrylate and 3-mercaptopropionic acid are dissolved in 80g water to form an aqueous solution A; the azobisisobutyronitrile and ammonium persulfate are dissolved in 80g water to form an aqueous solution B;
3)在氮气保护下,在装有温度计、搅拌器和滴液漏斗的500ml四口烧瓶中,依次加入100g去离子水、聚醚E和丙烯酰胺单体,水浴加热搅拌,温度控制在40℃左右;待聚醚E和丙烯酰胺单体充分溶解后,缓慢升高温度至80℃,同时开始滴加水溶液A和水溶液B,滴加时间控制在3h;滴加完毕后80℃继续保温3.5h,然后降温至40℃,加片碱中和以及去离子水,调节所得产品pH至7,制得固含量为40%的微黄色粘稠状共聚物,即得所述超高层建筑混凝土专用泵送剂。3) Under the protection of nitrogen, in a 500ml four-neck flask equipped with a thermometer, a stirrer and a dropping funnel, add 100g of deionized water, polyether E and acrylamide monomer in sequence, heat and stir in a water bath, and control the temperature at 40°C About; After the polyether E and acrylamide monomer are fully dissolved, slowly raise the temperature to 80°C, and at the same time start to drop the aqueous solution A and aqueous solution B, and the dropping time is controlled at 3h; after the dropwise addition, continue to keep warm at 80°C for 3.5h , then lower the temperature to 40°C, add caustic soda to neutralize and deionized water, adjust the pH of the resulting product to 7, and obtain a slightly yellow viscous copolymer with a solid content of 40%, which is the special pump for super high-rise building concrete. Send agent.
实施例6Example 6
一种超高层建筑混凝土专用泵送剂,由如下原料在溶剂水中制备而成,各原料的用量如下:A special pumping agent for super high-rise building concrete, which is prepared from the following raw materials in solvent water, and the dosage of each raw material is as follows:
上述超高层建筑混凝土专用泵送剂的制备方法,包括如下步骤:The preparation method of the above-mentioned special pumping agent for super high-rise building concrete comprises the following steps:
1)以上述配比,称取各原料备用;1) With the above proportioning ratio, take each raw material for subsequent use;
2)将所述羧酸钾F、甲基丙烯酸甲酯和2-巯基丁二酸共同溶解于80g水中配成水溶液A;将所述偶氮二异丁腈和过硫酸铵溶解于80g水中配成水溶液B;2) The potassium carboxylate F, methyl methacrylate and 2-mercaptosuccinic acid are dissolved in 80g water to form an aqueous solution A; the azobisisobutyronitrile and ammonium persulfate are dissolved in 80g water to form an aqueous solution A; into an aqueous solution B;
3)在氮气保护下,在装有温度计、搅拌器和滴液漏斗的500ml四口烧瓶中,依次加入100g去离子水、聚醚F和丙烯酰胺单体,水浴加热搅拌,温度控制在40℃左右;待聚醚F和丙烯酰胺单体充分溶解后,缓慢升高温度至80℃,然后开始同时滴加水溶液A和水溶液B,滴加时间控制在3h;滴加完毕后80℃继续保温3.5h,然后降温至40℃,加片碱中和以及去离子水,调节所得产品pH至7,制得固含量为40%的微黄色粘稠状共聚物,即得所述超高层建筑混凝土专用泵送剂。3) Under the protection of nitrogen, in a 500ml four-necked flask equipped with a thermometer, a stirrer and a dropping funnel, add 100g of deionized water, polyether F and acrylamide monomer in sequence, heat and stir in a water bath, and control the temperature at 40°C After the polyether F and the acrylamide monomer are fully dissolved, slowly raise the temperature to 80°C, then start to drop the aqueous solution A and aqueous solution B at the same time, and the dropping time is controlled at 3h; h, then lower the temperature to 40°C, add caustic soda to neutralize and deionized water, adjust the pH of the resulting product to 7, and obtain a slightly yellow viscous copolymer with a solid content of 40%, which is the concrete for super high-rise buildings. pumping agent.
实施例7Example 7
一种超高层建筑混凝土专用泵送剂,由如下原料在溶剂水中制备而成,各原料的用量如下:A special pumping agent for super high-rise building concrete, which is prepared from the following raw materials in solvent water, and the dosage of each raw material is as follows:
上述超高层建筑混凝土专用泵送剂的制备方法,包括如下步骤:The preparation method of the above-mentioned special pumping agent for super high-rise building concrete comprises the following steps:
1)以上述配比,称取各原料备用;1) With the above proportioning ratio, take each raw material for subsequent use;
2)将所述羧酸钾G、甲基丙烯酸甲酯、2-巯基丁二酸和巯基乙酸共同溶解于80g水中配成水溶液A;将所述偶氮二异丁腈和过硫酸铵溶解于80g水中配成水溶液B;2) The potassium carboxylate G, methyl methacrylate, 2-mercaptosuccinic acid and mercaptoacetic acid are dissolved in 80g water to form aqueous solution A; the azobisisobutyronitrile and ammonium persulfate are dissolved in 80g of water is made into aqueous solution B;
3)在氮气保护下,在装有温度计、搅拌器和滴液漏斗的500ml四口烧瓶中,依次加入100g去离子水、聚醚G和丙烯酰胺单体,水浴加热搅拌,温度控制在40℃左右;待聚醚G和丙烯酰胺单体充分溶解后,缓慢升高温度至80℃,然后开始同时滴加水溶液A和水溶液B,滴加时间控制在3h;滴加完毕后80℃继续保温3.5h,降温至40℃,加片碱中和以及去离子水,调节所得产品pH至7,制得固含量为40%的微黄色粘稠状共聚物,即得所述超高层建筑混凝土专用泵送剂。3) Under nitrogen protection, in a 500ml four-necked flask equipped with a thermometer, a stirrer and a dropping funnel, add 100g of deionized water, polyether G and acrylamide monomer in sequence, heat and stir in a water bath, and control the temperature at 40°C After the polyether G and acrylamide monomers are fully dissolved, slowly raise the temperature to 80°C, then start to drop the aqueous solution A and aqueous solution B at the same time, and the dropping time is controlled at 3h; h, lower the temperature to 40°C, add caustic soda to neutralize and deionized water, adjust the pH of the resulting product to 7, and prepare a slightly yellow viscous copolymer with a solid content of 40%, which is the special pump for super high-rise building concrete. Send agent.
实施例8Example 8
一种超高层建筑混凝土专用泵送剂,由如下原料在溶剂水中制备而成,各原料的用量如下:A special pumping agent for super high-rise building concrete, which is prepared from the following raw materials in solvent water, and the dosage of each raw material is as follows:
上述超高层建筑混凝土专用泵送剂的制备方法,包括如下步骤:The preparation method of the above-mentioned special pumping agent for super high-rise building concrete comprises the following steps:
1)以上述配比,称取各原料备用;1) With the above proportioning ratio, take each raw material for subsequent use;
2)将所述羧酸钙H、甲基丙烯酸乙酯、巯基乙酸共同溶解于80g水中配成水溶液A;将所述过硫酸钾溶解于80g水中配成水溶液B;2) Dissolving the calcium carboxylate H, ethyl methacrylate, and mercaptoacetic acid in 80g water together to form an aqueous solution A; dissolving the potassium persulfate in 80g water to form an aqueous solution B;
3)在氮气保护下,在装有温度计、搅拌器和滴液漏斗的500ml四口烧瓶中,依次加入100g去离子水、聚醚H和丙烯酰胺单体,水浴加热搅拌,温度控制在40℃左右;待聚醚H和丙烯酰胺单体充分溶解后,缓慢升高温度至80℃,然后开始同时滴加水溶液A和水溶液B,滴加时间控制在3h;滴加完毕后80℃继续保温3.5h,然后降温至40℃,加片碱中和以及去离子水,调节所得产品pH至7,制得固含量为40%的微黄色粘稠状共聚物,即得所述超高层建筑混凝土专用泵送剂。3) Under the protection of nitrogen, in a 500ml four-necked flask equipped with a thermometer, a stirrer and a dropping funnel, add 100g of deionized water, polyether H and acrylamide monomer in sequence, heat and stir in a water bath, and control the temperature at 40°C After the polyether H and acrylamide monomer are fully dissolved, slowly raise the temperature to 80°C, then start to drop the aqueous solution A and aqueous solution B at the same time, and the dropping time is controlled at 3h; h, then lower the temperature to 40°C, add caustic soda to neutralize and deionized water, adjust the pH of the resulting product to 7, and obtain a slightly yellow viscous copolymer with a solid content of 40%, which is the concrete for super high-rise buildings. pumping agent.
实施例9Example 9
一种超高层建筑混凝土专用泵送剂,由如下原料在溶剂水中制备而成,各原料的用量如下:A special pumping agent for super high-rise building concrete, which is prepared from the following raw materials in solvent water, and the dosage of each raw material is as follows:
上述超高层建筑混凝土专用泵送剂的制备方法,包括如下步骤:The preparation method of the above-mentioned special pumping agent for super high-rise building concrete comprises the following steps:
1)以上述配比,称取各原料备用;1) With the above proportioning ratio, take each raw material for subsequent use;
2)将所述羧酸钙I、甲基丙烯酸乙酯、巯基乙酸共同溶解于80g水中配成水溶液A;将所述过硫酸钾溶解于80g水中配成水溶液B;2) the calcium carboxylate I, ethyl methacrylate, and mercaptoacetic acid are dissolved in 80g water to make aqueous solution A; the potassium persulfate is dissolved in 80g water to make aqueous solution B;
3)在氮气保护下,在装有温度计、搅拌器和滴液漏斗的500ml四口烧瓶中,依次加入100g去离子水、聚醚I和丙烯酰胺单体,水浴加热搅拌,温度控制在40℃左右;待聚醚I和丙烯酰胺单体充分溶解后,缓慢升高温度至80℃,然后开始同时滴加水溶液A和水溶液B,滴加时间控制在3h;滴加完毕后80℃继续保温3.5h,然后降温至40℃,加片碱中和以及去离子水,调节产品pH至7,制得固含量为40%的微黄色粘稠状共聚物,即得所述超高层建筑混凝土专用泵送剂。3) Under nitrogen protection, in a 500ml four-necked flask equipped with a thermometer, a stirrer and a dropping funnel, sequentially add 100g of deionized water, polyether I and acrylamide monomer, heat and stir in a water bath, and control the temperature at 40°C After the polyether I and acrylamide monomers are fully dissolved, slowly raise the temperature to 80°C, then start to drop the aqueous solution A and aqueous solution B at the same time, and the dropping time is controlled at 3h; h, then lower the temperature to 40°C, add caustic soda to neutralize and deionized water, adjust the pH of the product to 7, and obtain a slightly yellow viscous copolymer with a solid content of 40%, which is the special pump for super high-rise building concrete. Send agent.
应用例Application example
将本实施例1-9提供的混凝土专用泵送剂作为外加剂应用于C50超高层泵送混凝土的配制中,具体性能测试见表2,对比样为市售的高减水型聚羧酸产品。The concrete pumping agent provided in Examples 1-9 was used as an admixture in the preparation of C50 super high-rise pumping concrete. The specific performance test is shown in Table 2. The comparison sample is a commercially available high water-reducing polycarboxylic acid product .
C50超高层泵送混凝土可根据如下具体原料配比配制而得,具体见表1。C50 super high-rise pumped concrete can be prepared according to the following specific raw material ratios, see Table 1 for details.
表1 C50超高层泵送混凝土的具体原料配比Table 1 Specific raw material ratio of C50 super high-rise pumped concrete
注:外加剂掺量的含义为:外加剂按重量计占胶凝材料总重量(水泥、矿粉、粉煤灰和硅灰总重量)的百分比。Note: The meaning of the amount of admixture is: the percentage of the admixture in the total weight of the cementitious material (the total weight of cement, mineral powder, fly ash and silica fume) by weight.
水泥为黄石华新水泥厂生产的P.O42.5普通硅酸盐水泥;矿粉为武新矿粉厂生产;粉煤灰为阳逻Ⅱ级灰;河砂为巴河中砂河砂,细度模数为2.6;碎石为粒径为5-20mm连续级配的碎石。The cement is P.O42.5 ordinary Portland cement produced by Huangshi Huaxin Cement Factory; the mineral powder is produced by Wuxin Mineral Powder Factory; the fly ash is Yangluo Ⅱ grade ash; The modulus is 2.6; the crushed stone is continuously graded crushed stone with a particle size of 5-20mm.
表2Table 2
通过混凝土的坍落扩展度及扩展时间试验、U型仪试验和抗压泌水试验结果可以看出,采用1-9超高层专用泵送剂配制的混凝土具有较大流动性,扩展度达到700mm以上,且具有较小的黏度和较好的填充性,能顺利通过I型U型仪,且U型仪高度差为0mm,而采用对比样(市售的高减水型聚羧酸产品)配制的混凝土具有较大的黏度;另,通过抗压泌水试验方法测得的抗压泌水率结果可以看出,使用本发明泵送剂制得的混凝土的抗压泌水率均比普通市售减水剂小(当抗压泌水率为1.0%时,降低了约71%),具有很好的抗离析泌水性,完全符合超高层混凝土对抗离析泌水性的要求。因此,本发明合成的超高层专用泵送剂能满足工程施工对于抗离析泌水、超高层泵送的要求。Through the results of concrete slump expansion and expansion time test, U-shaped instrument test and compressive bleeding test, it can be seen that the concrete prepared with 1-9 super high-rise special pumping agent has greater fluidity, and the expansion can reach 700mm above, and has a small viscosity and good filling ability, can pass through the I-type U-shaped instrument smoothly, and the height difference of the U-shaped instrument is 0mm, and the comparison sample (commercially available high water-reducing polycarboxylic acid product) is used. The concrete of preparation has bigger viscosity; In addition, the compressive bleeding rate result that records by compressive bleeding test method can find out that the compressive bleeding rate of the concrete that uses the pumping agent of the present invention to make is all higher than common The commercially available water reducer is small (when the compressive bleeding rate is 1.0%, it is reduced by about 71%), it has good anti-segregation bleeding, and fully meets the requirements of super high-rise concrete against segregation bleeding. Therefore, the super-high-rise special pumping agent synthesized by the present invention can meet the requirements of engineering construction for anti-segregation bleeding and super-high-rise pumping.
以上所述仅是本发明的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干改进和变换,这些都属于本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the creative concept of the present invention, some improvements and changes can also be made, and these all belong to the present invention scope of protection.
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| CN105801772A (en) * | 2016-03-03 | 2016-07-27 | 合肥元旭环保新型材料有限公司 | Pumping agent for tubular pile and preparation method thereof |
| CN105924030A (en) * | 2016-04-29 | 2016-09-07 | 华侨大学 | Ester polycarboxylate concrete additive containing chitosan, and preparation method thereof |
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| CN106084146B (en) * | 2016-06-04 | 2020-08-28 | 石家庄市长安育才建材有限公司 | A kind of admixture for reducing concrete over-pump loss and preparation method thereof |
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| CN106220791A (en) * | 2016-07-10 | 2016-12-14 | 安徽中铁工程材料科技有限公司 | The polycarboxylate water-reducer of a kind of phosphorous acidic group and preparation method |
| CN107804992A (en) * | 2017-10-20 | 2018-03-16 | 桂林市春晓环保科技有限公司 | A kind of concrete pump-feed agent and preparation method thereof |
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| CN107964070A (en) * | 2017-10-24 | 2018-04-27 | 清华大学 | Water-soluble polymer and its application |
| CN111471143A (en) * | 2020-06-05 | 2020-07-31 | 海南大学 | Preparation method of anti-mud sodium alginate side chain comb-shaped polycarboxylate superplasticizer |
| CN111471143B (en) * | 2020-06-05 | 2021-06-15 | 海南大学 | Preparation method of anti-mud sodium alginate side chain comb-shaped polycarboxylate superplasticizer |
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